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HomeMy WebLinkAbout5Examination of 2".RED THdEAD@ pipe Removed from Gulf 0i1 Service Station #G86, San Luis 0bispo, California Report No. 189 .rl -l ) REPORT NO. I89 Examination of 2" RED THREAD@ Pipe Removed from Gulf 0il Service Station #686, San Luis Obispo, California TITLE: Examination af 2" RED THREAD@ Pipe Removed from Gulf Oil Service S'lation #686' San Luis Obispo, Caiifornia STATEMENT OF PROBLEM: Pipe samples were removed after noticeable product loss occured and there wai an accumulation of gasoijne in a nearby telephone conduit. Gulf is inter- ested in the cause of the leaks in this p'ipe because they may be asked to pay for the cost of repairs to the telephone cable. SUMMARY: Four of the six spec'imens show obvious signs of physical damage and each of these specimens leaked during an B0 ps'i pressure test. CONC LUS I ONS : Examination of the pipe indicates that all leaks are the result of physical damage. Specimens i and 4 vrere the most severe'ly. damaged. All of these Pip9. were-eithei mishandled or improperly buried. The damage is obvious and should have been detected during instaliation or repair work. PROCEDURES: All spec'imens were visually inspected and photographed. Each specimen was then hydlostaticall-v tested to city water prcssure, BO-B+i-. _Lefrki'ng'areas- were marl(ed. One failure area in specimen 4 was cut out, sectionedo and photographed to show the extent of wal'l damage. DiSCUSS]ON: Specimens 1,2,3, and 4 leaked during pressure testing. Figures 1 - 19 show views of these specimens. Circles in the overall vjews indicate the ieaking areas in spec'imens l, 2, and 3. Specimen 4 leaked in the damaged area adjacent to the labbled collar in Figures 14 and 15. The close up views show areas of physical damage which leaked during pressure testing. The leak areas in specimens 2 and 3 are clean which indicate that these speci- lnens were probably iamaged after or during removal. Stains in the damaged areas of specimeni I and 4 indicate that these areas leaked in service. The most severb Aiscolorat'ion js in spec'imen l. The damage in both of these specimens'is very severe and obvious. These pipe have been subjected to rather severe point loading or impact. The damaged area in specimen 4 is particularly interesting because it appears t,hat in making a repair the contractor cut through a damaged area, taperedthe ends, and then joined them with a sleeve coufling. ll is difficuit to imagine a situation'in which those making a repair would not see the damage shown externally in Figure 16 and internally in Figure ,l7, lB' and .l9. How- ever, the red tracer threads at the ends of the two spigots match as if the pipe had been cut through the damaged area. The damaged areq.s aiso match in w'iatn and frayed ends of the damaged pipe are covered with adhesive indicating that the danrage existed prior to bonding'into the coupling. l"hese features can be seen in Figures 17, 18, and .l9. Figure 20 shows permanent bending in specimens 3 and 5. This is not unusual foi pipe which has been installed under a bending stress, The wall faiiures are not related to the bending and the performance of this piping system wou'ldnotbeaffectedbythjsamountofbending. Specimens 5 and 6 were stained in localized areas on the exterior by what airpears to be an asphaltic residle. There are no leaks in either of these specimens. I Ken th J. 0s d Technical Service Supervisor Research & Development KJ0/dk l Fi gure 0verall View of Specimen l. Figure 2 Physicai damage in specimen i. 1 . Figure 3 Physical dama5le in spectmen i. Figure 4 Physicai damage in specimen l. Fi gure Physical damage 'in specimen l. Figure 6 Physical damage in specinren l. h 1 Figure 7 Overall view of specimen 2. Figure B Overall view of specimen 2. Figure 9 Physical damage in specimen 2. Figure 10 Physical damage in spec'imen 2. ll Figure 1 1 Physical damage in specimen 2. Figure 1 2 Ovbral'l view of specimen 3. I Figure 1 3 Physical damage in spec'imen 3. Fi gure '14 0verall view of specimen 4. J,=f l5 f,TDzta ial-t ItuN i gure '15 Physi cal damage i n spec'imen 4. Ir Figure i6 Physical damage in specimen 4. o @- e2 HOof o Figure 17 Inside view of physical damage 'in specimeh 4 showing alignment of red tracing threads and width of damage. r't , rF . :!adr'--.sr-- ^,. Figure 1B Inside view of physical damage in specinien 4. Fi gure Inside view of physical 19 damage in specimen 4. 7 o?0L---.-. Figure 20 Overal I vi etv of specinlens 3 , 5, and 6. .ia'' I 'raFt