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HomeMy WebLinkAbout04/05/1994, C-5 - AMENDMENT NO. 1 TO CONTRACT WITH BLACK AND VEATCH FOR CONSTRUCTION SUPPORT SERVICES FOR THE WATER TREATMENT PLANT MODIFICATION PROJECT. l„„�I�IIIn,IIIIIn�I�I�II� WJ MEETING DATE: IIu II in�il ci o � san � Is oBIspo Ail 1994 COUNCIL AGENDA REPORT ITEM NUMBER: G� FROM: John Moss Prepared By: Gary W..Henderson__- Utilities D ector Water Division Manager SUBJECT: Amendment No. 1 to Contract with Black and Veatch for Construction Support Services for the Water Treatment Plant Modification Project. CAO RECOMMENDATION: By Motion, 1) approve Amendment No. 1 to the Contract for construction support services for the Water Treatment Plant Modification Project increasing the maximum compensation by $135,000, 2) authorize the CAO to approve use of project contingency funds for additional construction support services should the project completion extend past completion date of July 1994 and 3) authorize a deductive change order of $154,380 for deletion of the coating of the existing 4.0 million gallon storage tank from the contract with R.P. Richards. DISCUSSION: The City's water treatment plant has been undergoing a major renovation necessitated by the 1986 amendments to the Safe Drinking Water Act. The construction bids for the project were received on November 18, 1992 with bids ranging from $7,675,000 to $9,526,000. The apparent low bidder requested that their bid be withdrawn due to an error made in preparing the bid. In January 1993, the City Council approved the withdrawal of the low bidder and authorized the award of the contract to the second low bidder, R.P. Richards in the amount of $8,510,000. R.P. Richards bid was approximately $600,000 less than the next lowest bidder and the engineers estimate. A project of this magnitude requires significant construction management expertise to insure a high quality project and to minimize construction problems that can lead to change orders. Black and Veatch was retained to provide the construction management for the project with a maximum compensation of $750,000. The estimated compensation was based on Black and Veatch's past experience on similar projects of this type. Amendment No. I Black and Veatch have requested an amendment to their contract in an amount of $135,000. The basis for the additional compensation is outlined in Attachment A. Black and Veatch has been required to expend significant effort beyond their estimated work scope and contractual requirements in the area of submittal review. This project has required significantly more submittal reviews than anticipated. The construction contractor's submittals have fallen well shortof expectations and have resulted in considerable additional work for Black and Veatch. The project specifications allow the City to backcharge the contractor for submittals that require 3 or more reviews. The City intends to enforce this issue but the backcharges will fall short in covering the total amount of effort necessary to keep the project on track. The backcharges will recoup only a portion of the recommended $135,000 amendment to Black and Veatch's contract. pcity of san LUis osIspo i COUNCIL AGENDA REPORT Black and. Veatch Amendment No. 1 Page 2 Another area of the project which has experienced additional impacts involves meetings between Black and Veatch and subcontractors to R.P. Richards. As noted in Attachment A, it is rare that Black and Veatch would be required to call and attend meetings between a Contractor and his named subcontractor in order to mediate their dispute over contract requirements. Numerous calls, meetings, and letters have resulted over issues regarding R.P. Richards' subcontractors or suppliers responsibility. While this additional work was necessary to keep the project on schedule, it was not anticipated at the time Black and Veatch's contract with 'the City was negotiated. As stated earlier, the total additional compensation to cover unanticipated submittal review and contractor/subcontractor mediation is estimated to be $135,000 for construction management through July 1994. Additional Compensation The project completion date currently is July 1994. City staff and Black and Veatch have reservations concerning the ability of the contractor to meet this completion date. The project schedule has been compressed from the original schedule provided by the contractor at the start of the project. Many area of the project are on the critical path and any impacts in these areas may result in the extension of time necessary to complete the project. The project specifications provide for liquidated damages to be assessed for failure to meet the project completion date ($250 per day) as well as the substantial completion date ($500 per day). These damages may offset additional costs necessary to provide for the construction management to project completion. If the project completion extends to October 1994, it is estimated that the additional costs would be approximately $60,000 for onsite inspection 'services and $60,000 for contract administration support from Black and Veatch's office. Deductive Change Order The existing 4.0 million gallon treated water storage tank is required to be painted as part of the project. The coating on the interior was to be removed and a new coating applied. This would necessitate the draining of the tank and removing the tank from service for approximately 3 months. This storage tank represents approximately 20% of the City's total storage capacity. Due to construction schedule impacts noted previously, a number of processes at the water treatment plant will be out of service at the same time that the storage tank is proposed to be recoated. Staff is concerned that any construction problems during this time may result in the inability to meet the City's water demands. Staff has requested a cost proposal from R.P. Richards to delete the tank coating from the project. R.P. Richards' cost proposal for deletion of this work is $154,380. G"Jr' MY Of San Luis OBISPO j COUNCIL AGENDA REPORT Black and Veatch Amendment No. 1 Page 3 FISCAL E%4PACT In the January 5, 1993 Council Agenda Report in which staff recommended contract award to R.P. Richards, the following was shown as the total project construction budget. A. Contract Amount $89510,000 B. Construction Management 750,000 C. Contingencies 595.700 TOTAL $9,855,700 This was almost $1 million less than the engineers estimate. Approval of the recommendations in this report would not change the total project budget but would approve moving funding as follows: A. Original Contract Amount $8,510,000 Approved Additive Change Orders 180,000 Deductive Change Order < 154,380> TOTAL CONTRACT AS OF THIS DATE $89535,620 B. Construction Management 750,000 Amendment No. 1 135.000 TOTAL CONSTRUCTION MANAGENIENT 8859000 C. Contingencies 595,700 Less Approved Change Orders < 180,000> V Add Deductive Change Order 154,380 V Less Amendment No. 1 < 135.000> TOTAL REMAINING CONTINGENCIES 435,080 TOTAL APPROVED BUDGET $998559700 Specific Actions recommended in this report. '�� m►►�NIIIII�P ��UIU city of san Us 0BIspo _ _ UNCIL AGENDA �EPOPIT Black and Veatch Amendment No. 1 Page 4. Amendment Attachments: A. Letter from Black and Veatch B. Amendment No. 1 to Contract with Black and Veatch I Attachment A BLACK &VEATCH 2300 Clayton Rood,Suite 1200,Concord,Colilornio 94520-2100,(510)246-8000,Fox:(510)674-9458 City of San Luis Obispo, California B&V Project 23192.400 Water Treatment Plant Modifications B&V File G. 1.11 February 15, 1994 Mr. Gary Henderson Water Division Manager City of San Luis Obispo 7 955 Morro Street San Luis Obispo, CA 93401 Dear Gary: - This letter provides additional support data you have requested, itemizing specific reasons why we are experiencing budget problems and are entitled to a contract amendment in the amount of $135,000. We have gone back and broken Task 3A into seven main categories to compare budgeted versus actual expenditures. A brief description of each task follows, and a summary matrix is attached as Table 1 . Following this breakdown, a brief summary of proposed work for the duration of the project, including charges which would be incurred if R.P. Richards does not complete the project by the end of July 1994. Task 1 - Preaward Services This task began in the fall of 1992, and included assisting the City with the bid opening, conducting a prebid conference, preparing addenda, attending the bid opening, evaluating bids, preparing bid tabulations, and making recommendations for award to the City. Status Complete. Budget 132% of budget used. Discussion Due to the limited experience of the Contractor, the bid evaluation phase was extended a full 60 days. Additional expenses for letters, phone calls, and meeting with the low bidder were required to complete the task. Task 2 - Contract Administration This task includes all day-to-day aspects of the office phase services for this project. Included in this task are project management, contract interpretation, change order review, RFI review/support, and construction submittals. The majority of the budget is for submittal review. This task started when a letter recommending award of contract was sent to the City. ER-Umnl Page 2 Mr. Gary Henderson B&V Project 23192.400 February 15, 1994 Status 65% complete (approximate) . Budget 119% of budget used. Discussion The attached Figure 1 compares the submittal effort by R.P. Richards to that by the Contractor for the MID Water Plant. Both projects were designed by the same B&V design team and submittals are being reviewed by the same personnel , so the numbers are directly applicable. The submittal effort at MID is approximately 81 percent complete (309 initial submittals have been received out of 380 total ) . The effort by the Contractor at MID is not perfect, but is more typical of a normal Contractor' s effort. Substantial completion for the MID plant is October 1994. Through February 7, 1994, by our records, R.P. Richards is only approximately 55 percent complete (158 initial submittals have been received out of 285 total ). The effort by R.P. Richards was late starting and the level of completeness of their initial submittals has shown only minimal improvement. The requirements for the submittals are clearly outlined in the specifications. Most contractors learn very quickly what is required and make a good faith effort to comply with the specified submittal requirements. The effort by R.P. Richards on submittals falls well short of expectations and results in considerable additional work on our part. The Contract between the City and R.P. Richards allows for backcharging the Contractor for submittals beyond the first resubmittal . This provision, while seldom used, will help the City recoup some of the costs for our additional efforts. The backcharges will fall short in covering the total amount of effort we have expended to keep the project on track. Aside for submittal review, contract administration has been impacted by R.P.Richards' operations. It is rare that we are forced to call and attend meetings between a Contractor and his named subcontractor in order to mediate their dispute over Contract requirements. Numerous calls, meetings, and letters have resulted over issues regarding R.P. Richards' supplier responsibility. Some specific examples are the plant control system, ozone system supplier, cribwall , and painting of existing tanks. Our involvement in these issues results in increased costs for office phase budget. ER-LlnTQ �7 ` l J Page 3 Mr. Gary Henderson B&V Project 23192.400 February 15, 1994 Task 3 - Monthly Site Visits This task includes monthly construction progress meeting attendance by B&V Concord office staff. Additional meetings with the City and/or R.P. Richards that are required to facilitate the work are also included. Status 60% complete (based on July completion). Budget 58% of budget used. Discussion Currently within budget. Task 4 - Computer Configuration This task provides for configuration services for the plant computer control system. Status 30% complete. Budget 26% of budget used. Discussion In spite of late start due to Contractor' s inability to negotiate supply contract with supplier, this task is now on schedule and is within budget. Task 5 - Performance Testing/Startup This task calls for B&V assistance in plant startup of the entire plant, as well as performance testing of the ozone system. It covers one trip with two staff members to assist City staff achieve this significant project milestone. Status/Budget Scheduled for later 1994. Discussion None. Task 6 - Substantial Completion Inspection and Operator Training This task calls for B&V site inspection trip for substantial completion, along with one day of onsite operator training for the new facility. The one-day session is to advise plant personnel on the project basis of design and intended plant operations. Status/Budget Scheduled for later 1994. Discussion None. ER-U=3 2s7 Page 4 Mr. Gary Henderson B&V Project 23192.400 February 15, 1994 Task 7 - Final Completion and Record Drawings This task calls for a final inspection trip, as well as preparation of as- built drawings. As-built drawing effort consists of transferring Engineer and Contractor as-built drawing notes into a final record drawings set. Status/Budget Scheduled for later 1994. Discussion None. As mentioned in our previous letter dated December 10, 1993, we would propose that the contract amendment be tracked separately under Phase 4, Supplemental Services. Phase 4 could be split into two phases each, based on. our original cost times multiplier contract. We would propose the following breakdown: Phase Compensation Through Upper Limit 4A End of July 1994 $135,000 *4B End of October 1994 $ 60,000 *Compensation based on average expenditure of $20,000 per month. A Contract amendment will also be required to maintain our onsite inspection services beyond July 1994. Compensation for Vince would be based on his current salary times multiplier amount. We would propose the following breakdown: Phase Compensation Through Upper Limit 3B End of October 1994 $60,000 We hope this letter helps clarify our current situation. If you have any questions or comments, do not hesitate to contact me. Very truly yours, BLACK & VEATCH L Ronald E. Henderson, P.E. G Project Manager er Enclosure cc: Ken Earing, SLO Vince Miller, B&V Field ER-UnUA 42-S-9 Table 1 TASK 3A COMPARISON OF BUDGET TO ACTUAL THROUGH JANUARY 14, 1994 Actual Task Budgct Completion' No. Task Budget Actual (%) (%) 1 Preaward Services 32,797 43,435 132 100 2 Contract Administration 205,208 246,980 119 65 3 Monthly Site Visits 44,790 75,906 58 60 4 Computer 110,825 29,513 26 30 Configuration 5 Performance Testing/ 6,996 0 0 0 Startup 6 Substantial Completion 7,418 0 0 0 and Operator Training 7 Final Completion and 6,966 0 0 0 As-built Drawings TOTALS 415,000 'Completion percentages based on contract completion by end of July 1994. ER-1.1=6 9 tn'S�r a--+ _U +, L f1? 0 c Q. o o � c� U) �■■� a-a 'L N 04-0 I o — 7 00 CO cr — U) . . -7z U) 0 o p = . _ p U) J = N CLE co CU o Q E CD U 0 C: 4-0 . c� L Fig. 1 AMENDMENT NO. 1 Attachment B CONSULTANT SERVICE CONTRACT BETWEEN CITY OF SAN LUIS OBISPO AND BLACK AND VEATCH CONSULTANTS THIS AMENDMENT NO. 1, made in duplicate and entered into this day of April, 1994, by and between the City of San Luis Obispo (herein referred to as City) and Black and Veatch (herein referred to as Consultant), provides for changes to the Consultant Service Contract dated September 22, 1992, as follows: WITNESSETH: WHEREAS, Consultant was hired by the City to provide construction management services associated with the "Water Treatment Plant Expansion Project; WHEREAS, Consultant has the expertise to insure compliance with the plans and specifications for the project construction work; WHEREAS, Consultant has offered to provide the required services necessary to assure adequate construction management and inspection of the construction project; NOW, THEREFORE, in consideration of their mutual covenants the parties hereto agree as follows: 1. Description of Project. The basic description of the Project, as provided in Exhibit A to the Agreement remains unchanged. 2. Compensation. The cost estimate in the AGREEMENT shall be changed to increase the maximum compensation by $135,000 to $885,000. 3. All other terms and conditions of the consultant service contract dated September 22, 1992 remain unchjanged and in full force and effect. IN WITNESS WHEREOF, the parties hereto have executed this AMENDMENT on the year and date first written above. CITY OF SAN LUIS OBISPO BLACK AND VEATCH CONSULTANTS By: Mayor ATTEST: oved As to Form: City Clerk ty �6Wey 1 C_s-ii