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HomeMy WebLinkAbout01/21/2003, C6 - WATER REUSE PROJECT-OFFICE ENGINEERING SERVICES council 1 /21 /03_ j ac En ba Repoat c CITY OF SAN LUIS 0 B I S P 0 FROM: John Moss,Utilities Directo Prepared By: David Pierce,Water Projects Manager SUBJECT: WATER REUSE PROJECT—OFFICE ENGINEERING SERVICES CAO RECOMMENDATION 1) Approve addendum no. 4 in the amount of $467,000 to the agreement with Brown and Caldwell for design of the Water Reuse Project. 2) Authorize the transfer of$467,000 from the Water Fund Unallocated Working Capital to the Water Reuse Project CIP Design account. DISCUSSION Brown and Caldwell was selected as the design engineer for the Water Reuse Project. The design . has been completed and the project will be going out to bid. Tetra Tech, Inc. has been selected to provide the Construction Management services including a resident engineer and construction inspectors. During construction, there are several tasks that need to be performed by the design engineer. These include: responding to the contractors requests for information or clarification as to the intent of the plans and specifications, review of the 100 or more submittals of materials that require approval before the contractor purchases the materials for the project, assistance with the evaluation of change orders, assistance with testing and startup of the system, preparation of record drawings based on marked up sheets provided by the contractor and the construction manager, preparation of operations manuals defining how the system works based on the design and the equipment that is installed, and training City staff to operate the upgraded systems. The exhibits to the attached addendum describe each of the services to be provided and enumerate the costs associated with each. FISCAL IMPACT Design costs for the Water Reuse Project Agreement $781,957 Addendum No.1 $ 49,977 Addendum No.2 $136,073 Addendum No.3 44,303 Subtotal $1,012,310 Office Engineering $467,000 TOTAL $1,479,310 Water Reuse Project—Office Engineering Services Page2 The Water Reuse Project CIP (FY 2001-2003 Financial Plan appendix B page 106) design account currently has a balance of$8,777.88. Funds for this addendum will be transferred from the Water Fund Unallocated Working Capital. The following cost estimate for the Water Reuse Project as of January 21, 2003 includes the costs of this addendum, an increase for Construction Management (approved when the City Council awarded a contract to Tetra Tech on September 3, 2002) and the revised construction estimate. (Approval of plans and specifications is also on this Council Agenda for January 21, 2003). Project Costs(1121103) Approved 1/21/03 Funding Additional Total Appropriation Environmental Review 215,000 215,000 Environmental Mitigation 1,070,000 1,070,000 User Site Modification 502,939 502,939 Design 1,012,310 467,000 1,479,310 Construction 9,849,090 3,777,700 13,626,790 Construction Management 768,410 768,410 ,Contingency600,000 600,000 Total 14,017,749 4,244,700 18,262,449 Project Funding(1121103) Approved '1/21103 Funding Additional Total A o nation State of California Grant Funds 3,390,000 3,390,000 Low Interest Loan Funds 8,410,000 3,777,700 12,187,700 Water Fund 1 2,217,749 1 467,0001 2,684,749 Total 1 14,017,749 1 4,244,700 1 18,262,449 The water fund working capital was estimated at about $4.8 million at the conclusion of the 2002-03 fiscal year. The proposed action will reduce the water fund working capital balance by $467,000 leaving a fund working capital balance well above the minimum level of 20% of operating expenditures ($1,007,000). Attachment: 1. Contract Addendum No.4 \\879_MORRO\SYS\GROUPS\UTIL\Council Agenda Reports\2003 Council Agenda ReportAWRP_B&C_ADD4_CAR.doc &Q-a Water Reuse Project Design Services ATTACHMENT 1 ADDENDUM NOA WHEREAS, The City of San Luis Obispo is constructing a Water Reuse Project that has been designed by Brown and Caldwell; and WHEREAS the engineering services of Brown and Caldwell will be required for reviewing contractor submittals for approval of materials, responding to the contractor's requests for information and clarifications, assisting in the review and evaluation of change orders, assisting with system testing and startup,preparation of record drawings,preparation of operation manuals, and conducting operations training for City staff; and WHEREAS, the work associated with providing the above mentioned Office Engineering will cost$467,000.00;and WHEREAS, amendment No. l increased the total compensation sum not to be exceeded by $49,977.00 to a total of$831,934.00; and WHEREAS, addendum No. 2 increased the total compensation sum not to be exceeded by $136,073.00 to a total of$968,007.00;and WHEREAS, addendum No. 3 increased the total compensation sum not to be exceeded by $44,303.00 to a total of$1,012,310.00. NOW THEREFORE,THE AGREEMENT dated December 3, 1997 between the CITY OF SAN LUIS OBISPO, a municipal corporation, hereinafter referred to as City, and BROWN AND CALDWELL,hereinafter referred to as consultant is amended as follows: 1. The total compensation sum not to be exceeded is increased from$1,012,310.00 to$1,479,310.00; 2. The sum of $467,000 is added to the Office Engineering Phase to pay for those services required during construction that are described in Exhibit"A"dated December 30,2002 and the cost of which is enumerated in Exhibit`B"dated December 30,2002. Both City and Contractor do covenant that each individual executing this agreement on behalf of each party is a person duly authorized and empowered to execute Agreements for such party. IN WITNESS WHEREOF, the parties hereto have caused this instrument to be executed this day of 2003. CITY OF SAN LUIS OBISPO, ATTEST: A Municipal Corporation City Clerk By David F. Romero, Mayor APPROVED AS TO FORM: CONSULTANT ity Attomey C�'3 Exhibit "A" Scope of Work Description City of San Luis Obispo Engineering Services During Construction for the Water.Reuse Project PROJECT DESCRIPTION The City of San Luis Obispo plans to construct recycled water facilities that will enable it deliver recycled water to various recycled water users throughout he City. The project facilities will be constructed through two separate construction contracts—a contract for the construction of water.reclamation facilities improvements (Specification No. 99124-90553-A) and a contract for the construction of recycled water transmission/distribution pipeline improvements (Specification No. 99124-90553-B).The water reclamation facilities improvements include a 600,000 gallon reinforced concrete buried storage tank, two reinforced concrete Chlorine Contact tanks, two chemical storage and feed stations and a 22 feet by 18 feet building to house the power and operating devices. The recycled water transmission/distribution pipeline improvements include approximately 6.62 miles of pipeline with diameters ranging from 10-inch to 20-inch. The alignments for these pipelines are located in the streets of Los Osos Valley Road,Madonna Road,Calle Joaquin,Prado Road and Tank Farm Road,within the City of San Luis Obispo. SCOPE OF WORK The scope of work for this project is to provide engineering services during the construction of the water reclamation facilities improvements and recycled water transmission/distribution pipeline improvements(Project). These services shall begin upon the date of start of construction and shall be complete upon the date for plant startup. The construction schedule for the project has an approximate 13 %--month duration (58 weeks). To provide design services during construction of the Project, ENGINEER shall perform the following tasks: 1.0 Project Management ENGINEER shall provide overall project management for this agreement,which includes supervision of ENGINEER'S in-house staff, planning and monitoring contract budget and schedule, reviewing and submitting invoices, and coordination with the CITY and CONSTRUCTION MANAGER. 2.0 Requests for Information (RFIs) and Clarifications ENGINEER shall respond to RFIs from the CONSTRUCTION MANAGER. Response shall include elementary sketches, if required, to clarify the design intent and details or to make minor revisions. ENGINEER shall.also prepare clarifications based on ENGINEER'S own review of the Contract Documents and submittals. The Page 1 of 4 December 30,2002 1 op -'� City Of San Luis Obispo Engineering Services During Construction Exhibit A-Scope of Work Description Water Reuse Project level-of-effort estimated for this task is for 125 total RFIs and clarifications [assumes seventy-five (75) for the WRF Improvement Contract and fifty (50) for the Pipeline Improvement Contracts. 3.0 Submittal Review Review submittals for conformance with design concepts and general compliance with the Project Contract Documents. Return submittals to the CONSTRUCTION MANAGER within the prescribed time period for distribution to the CONTRACTOR. The level of effort estimated for this task assumes that fifty (100) submittals will be reviewed the first time, twenty-five (40) will be reviewed second time, and fifteen (20) a third time. ENGINEER shall prepare a detailed submittal list and shall track and provide biweekly reports to the construction manager regarding the status of the submittals. 4.0 Site Visits and Attendance at Coordination Meetings At the request of the CITY's representative, make visits to the construction site to assist the.CONSTRUCTION MANAGER in monitoring the construction progress and attend monthly construction coordination meetings at the site. Attendance at thirty (30) meetings is anticipated and included in the budget for this task. The CONSTRUCTION MANAGER shall be responsible for the preparation of meeting minutes. 5.0 Change Order Preparation Assistance At the direction of CITY'S representative, assist the CONSTRUCTION MANAGER in preparing proposed contract modifications and change orders. The assumed level- of-effort for the engineering, drafting and word processing time is for preparing a total of ten (10) Proposed Contract Modifications/Change Orders. This may include developing cost estimates for the changes as well as evaluating contractor supplied costs for changes. 6.0 Assist with Testing and Startup At the request of CITY'S representative, assist CONSTRUCTION MANAGER in reviewing and processing product data submitted in conformance with Section 1300, Section 1660 and Section 1662 of the Specifications for the Project. Coordinate the development and review of start-up procedures for the modified treatment facilities. The start-up procedures may include system flushing, inspections,testing and any other additional manufacturer requirements needed to place the equipment and systems in full operation. The level-of effort estimated for this task includes forty (40) hours of a principal engineer during the testing phase of the project facilities and forty (40) hours during the startup phase. Attendance of pre-start-up meetings with CONTRACTOR, CONSTRUCTION MANAGER and plant personnel to coordinate and oversee the final testing and start-up are assumed to inclusive therein. Page 2 of 4 December 30,2002 1 ExhJbif A City Of San Luis Obispo Engineering Services During Construction Exhibit A-Scope of Work Description Water Reuse Proiect 7.0 Record Drawing Preparation ENGINEER shall prepare Record Drawings based on marked-up drawings received from the CITY at the end of construction. The mark-ups will be in the form of a red line set of contract drawings maintained during construction by the CONSTRUCTION MANAGER and the CONSTRUCTION CONTRACTOR. The mark-ups are expected to contain clarifications, change order work, and other significant construction revisions. One set of the blue lilies will be prepared and returned to the CITY for review. Review comments will be incorporated and available CAD record drawings will be submitted to the CITY. 8.0 Miscellaneous Services At the request of CITY's representative, carry out miscellaneous services such as: 8.1 Review major substitutions requests. The assumed level-of-effort is for twelve (12) substitutions. 8.2 Attend the Transition Meeting and the Preconstruction Meeting. 8.3 Attend two additional meetings to discuss/resolve Electrical/Control and Mechanical issues. 8.4 Provide assistance for the preparation of punch list. Assumes a site visit by an Electrical/Instrumentation Engineer and a Mechanical Engineer. 8.5 Attend six meetings to perform structural observation in accordance with CM requests and City Building Department requirements. 9.0 Prepare Operations and Maintenance Manual Update the operation and maintenance (O&M) manual currently in use by the city's plant personnel. Incorporate changes resulting from the additions to or modifications of existing water reclamation facilities. 10.0 Conduct Operations Training Coordinate the development and review of procedures for training of CITY personnel on the operation of the modified treatment facilities. This will include the development of training procedures, coordination with CONTRACTOR and equipment suppliers for Contract-related training by equipment suppliers and scheduling of personnel and resources. ENGINEER will coordinate and provide oversight of start-up, operations, shutdown, maintenance and on-site field training. The level-of effort estimated for this task includes three (3) days of a preparation and coordination and two (2) days of on-site training of CITY personnel SERVICES NOT BUDGETED A. Evaluation of formal claims by CONTRACTOR. B. Witnessing of factory certification testing and inspections at the factory.. C. Assistance to CITY during warranty period. Page 3 of 4 December 30,2002 i' �r^'''IA- �n CA W 1..�' City Of San Luis Obispo Engineering Services During Construction Exhibit A-Scope of Work Description Water Reuse Project D. Geotechnical services, including but not limited to investigations, monitoring, testing, and observation during construction. E. Performance of quality control testing, including but not limited to concrete, welding, and surveying. 1 Page 4 of 4 December 30,2002 1 ' 04P Exhibit "B" Schedule and Fee Estimate City of San Luis Obispo Engineering Services During Construction for the Water Reuse Project SCHEDULE The tasks listed in the attached scope of work description will be completed concurrent with the construction of the subject project. The estimated time for completion of all tasks is 58 weeks from receipt of the Notice to Proceed. BUDGET Brown and Caldwell's budget estimate, as defined in the attached Table B-1, is based on the tasks and level of effort described in the attached Exhibit A - Scope of Work. The work for this project will be performed on a,time and materials basis with a not-to-exceed budget estimate of$467,000. Invoicing for this project will be monthly and based on work completed for the respective billing period. In addition to Brown and Caldwell's labor billing rates, a $5.88 per direct labor hour Associated Project Cost charge will be added to each invoice. This Associated Project Charge covers the cost of in-house reproduction services, including reproduction of drawings, in-house photocopying, printing, and binding, in-house communication costs,such as telephone, facsimile, telecopy and regular postage. 1 Page 1 of.2 December 30,2002 1 C(�-g City Of San Luis Obispo Engineering Services During Construction Exhibit B-Schedule and Fee Estimate Water Reuse Project Table B-1 Not to Exceed Budget Estimate Task/Description Total Cost 1.0 Project Management Estimated 4 hrs/week for PM and 2 hr/week for clerical (58 weeks- 13.5 mos.) $47,491 Requests for Information(RFPs)and Clarifications 2.0 Estimated 75 RFIs for WRF Contract and 50 RFIs for Pipeline Contract(total of 125 RFls) $87,690 3.0 Submittal Review Estimated 100 submittals,40 resubmittals,and 20 re-resubmittals $78,298 4.0 Site Visits and Monthly Coordination Meetings Estimated 30 meetings $68,857 5.0 Prepare Change Orders Estimated 10 change orders suggested by CM and/or Engineer $19,860 6.0 Assist with Testing and Startup Estimated one week of testing and one week of assistance during startup $15,170 7.0 Record Drawing Preparation Total of 170 drawings $63,353 8.0 Miscellaneous Services 8.1 Review major substitution requests (estimated 12 substitutions)_ - 26,699 8.2 Attend one transition and one preconstruction meeting 8.3 Attend two meetings to resolve Electrical/Mechanical issues 8.4 Provide punch list assistance 8.5 Provide construction observation for structural elements _ 9.0 Prepare Operations and Maintenance Manual $45,122 10.0 Conduct Operations Training Three days of preparation and two days of training $14,461 Total Fee Estimate $467,000 r c Page 2 of 2 December 30,2002 C(,-4