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HomeMy WebLinkAbout05/16/2006, BUS 2 - WATER TREATMENT PLANT MASTER PLAN IMPROVEMENTS councit M n�D� 5-16-06 j ac,Enc*)a nEpom $cls z CITY OF SAN LU IS O B I S P O FROM: John Moss, Utilities Director/ Prepared By: Gary W. Hend son, Water Division Manager SUBJECT: WATER TREATMENT PLANT MASTER PLAN IMPROVEMENTS lT loll CAO RECOM IEENDATION Authorize the Mayor to execute the agreement with Stanek Constructors, Inc. for construction of the Water Treatment Plant Improvement Project, Specification No. 90225C in the amount of $12,130,858 and increase the project total budget from $13,406,800 to $16,776,400. DISCUSSION The Water Treatment Plant Improvement Project has been under study and design for the last three years. On March 7, 2006, the Council approved the plans and specifications and authorized staff to advertise for bids. Bids were opened on April 26, 2006. Only two bids were received and the low bid was from Stanek Constructors in the amount of$12,130,858. The second bid amount was for$12,860,000 which is very close to the low bid. The March 7h City Council staff report identified the engineer's estimate for the project at $8,711,300. The low bid is approximately $3.4 million higher than the engineer's estimate. Staff and our consultants have evaluated the bids and have identified a number of factors that have likely led to the higher than anticipated bids. Reasons for Increased Costs There are a number of factors that can affect the bidding on complex construction projects such as this one. Two primary areas are the number of contractors interested in bidding the project and the level of risk that the project poses. The number of contractors interested in bidding the project is affected by the contractor's bonding capacity, current construction projects that the contractor is involved with, and experience with complex treatment plant projects that must be constructed while.the plant facilities are still being utilized for water treatment. The level of risk, as viewed by contractors, is associated with the number of specialized areas of work that require numerous subcontractors to accomplish. In addition, the tight time frames and associated potential liquidated damages require the contractor to closely evaluate their bid to minimize potential fiscal impacts. These two areas likely had the most impact on the overall project bids. Without a larger number of bidders, the construction estimators may not have "sharpened their pencils" as much in preparation of their bids. Staff was aware that this could be ,2—� Water Treatment Plant Master Plan Improvements Page 2 an issue on the project, and provided very early notice (over six months in advance of bids) to contractors. Some other factors that may be increasing the level of risk to the contractor include the escalating construction material costs and the uncertainty of oil and gas prices. The contract is expected to take approximately 18 months to complete, and the contractor is providing a lump sum bid to construct the entire project regardless of cost increases. Other Similar Projects The Lopez Water Treatment Plant Improvement Project opened bids about one year ago and experienced a very similar result. The County of San Luis Obispo only received one bid which was approximately 50% over the engineer's estimate. The lack of multiple bidders for this project was also likely a significant component of the cost increases. When contractors are preparing their bids, they are aware of the other contractors and subcontractors that have purchased plans and who are likely to bid.on the project. The County had initially pre-qualified five contractors for bidding on the project;but ultimately only one provided a bid. Summary The low bid received for construction of the Water Treatment Plant Improvement is significantly more than the engineer's estimate, but staff does not believe that re-bidding the project at this time would result in significant cost savings. It does not appear that there are additional contractors that are currently interested in projects of this size (too big for some, too small for others) or complexity. Without additional interest, it is not likely that re-bidding the project will have any fiscal benefits. Therefore, staff recommends that the Council approve execution of the agreement with Stanek Constructors in the amount of$12,130,858. FISCAL IMPACT On January 17, 2006, the City Council approved an increase in the project budget to $13,406,800. The total project costs and the construction project costs are shown in Table 1 and 2 below: Table 1: Total Project Budget Phases Project Costs Table 2: Construction Costs Study $91,100 Type Amount Design 1,220,400 Low bid $12,130,858 Construction 12,980,900 Contingencies 7%e $850,042 "Actiflo" System 1,384,000 TOTAL. $129980990_.0 Const.Management 1,100,000 TOTAL $16,776,400 ;Z-Z Water Treatment Plant Master Plan Improvements Page 3 The funding for the treatment plant improvements will be accomplished by the issuance of water revenue bonds. The bond amount will be for the total project costs excluding the previous amounts expended for study and design. The total bond amount will be approximately $15.4 million. This bond amount and associated debt service payments will be included in the annual water fund analysis that will be presented to Council on June 6, 2006. ALTERNATIVES 1. Reject Bids and Re-bid the Project: As discussed above, without significant increased interest in the project by qualified, contractors, it is not anticipated that re-bidding would result in significant changes in the bid amounts. In addition, the City currently has a contract with Kruger, Inc. for supplying the equipment and controls for the new sedimentation process (Actino). This contract requires delivery of the equipment by September of 2006. Delaying the project may require negotiating changes to the contract with Kruger for delay of equipment delivery which would likely result in additional costs. Therefore, this alternative is not recommended. ATTACHMENTS 1. Bid Summary 2. Contract with Stanek Constructors for Construction of the Water Treatment Plant Improvement Project z_3 Attachment 1 a000 0 0 0 0 0000 F U � a 0 0 N N o F V E2 o S S S S a g S S z �N w o = N U < U v 6. y S S O z o 0 0 c 0 S o S U P N N en+t NI.- tr] N zz u CD 7 a 0 0 0 0 0 0 0 0 S S oc cl 0 0" 00 00 G y z o - N u Y F 6 � va iA rn z a C VFJ y � O O z g o S c z C 7 a 0 0 N O O b b ! O S N .v N N fA h n O � � a O g W u R'9 W B E < — — — � 'o a GCL L as � C c 00 0 O o C E �., .. 6N a � H -- = L F on LIJ Q O y S.i G .N CO F G u m y m v U P, CA a Z Attachment 2 CITY OF SAN LUIS OBISPO CALIFORNIA AGREEMENT THIS AGREEMENT, made on this day of , 2006, by and between the City of San Luis Obispo, a municipal corporation and charter city, San Luis Obispo County, California, hereinafter called the Owner, and Stanek Constructors, Inc.,, hereinafter called the Contractor. WITNESSETH: That the Owner and the Contractor for the consideration stated herein agree as follows: ARTICLE 1, SCOPE OF WORK: The Contractor shall perform everything required to be performed, shall provide and firrnish all of the labor, materials, necessary tools, expendable equipment, and all utility and transportation services required to complete all the work of construction of Water Treatment Plant Improvement Project Specification No. 90225C in strict accordance with the plans and specifications therefore, including any and all Addenda, adopted by the Owner, in strict compliance with the Contract Documents hereinafter enumerated. It is agreed that said labor, materials, tools, equipment, and services shall be furnished and said work performed and completed under the direction and supervision and subject to the approval of the Owner or its authorized representatives. ARTICLE II, CONTRACT PRICE: The owner shall pay the Contractor as full consideration for the faithful performance of this Contract, subject to any additions or deductions as provided in the Contract Documents, the contract prices as follows: Bid Description Unit Estimated Unit Bid Total Bid Item Quantity Price Price 1 Mobilization LS 1 $200,000 $200,000 2 Sheeting, Shoring, LS 1 $10,000 $10,000 and Bracing 3 Base Project LS 1 $11,920,858 $11,920,858 CONTRACT TOTAL $1291309858 Payments are to be made to the Contractor in accordance with and subject to the provisions embodied in the documents made a part of this Contract: zs Attachment 2 Should any dispute arise respecting the true value of any work omitted, or of any extra work which the Contractor may be required to do, or respecting the size of any payment to the Contractor, during the performance of this Contract, said dispute shall be decided by the Owner and its decision shall be final, and conclusive. ARTICLE M. COMPONENT PARTS OF THIS CONTRACT: The full, complete and exclusive contract between the parties hereto shall consist of the following identified documents (the "Contract Documents") all of which are as fully a part thereof as if herein set out in full, if not attached, as if hereto attached: Notice to Bidders, Instructions to Bidders, Information Available to Bidders, Proposal Form, Listing of Subcontractors, Non-Collusion Declaration, Bidder's Bond, this Agreement, Escrow Agreement for Security Deposits in Lieu of Retention, Performance Bond, Payment Bond, Insurance Requirements, Guarantee of Work, Release, General Conditions, Specifications, Standard Specifications, Engineering Standards drawings, any addenda, and any change orders, field orders or directives issued pursuant to and in accordance with this Agreement. ARTICLE IV, CONFLICTS: It is further expressly agreed by and between the parties hereto that should there be any conflict between the terms of this instrument and the bid or proposal of said Contractor, then this instrument shall control and nothing herein shall be considered as an acceptance of the said terms of said proposal conflicting herewith.. ARTICLE V, BINDING AGREEMENT; ASSIGNMENT: Contractor, by execution of this Agreement and the other Contract Documents, understands them, and agrees to be bound by their terms and conditions. The Contract Documents shall inure to the benefit of and shall be binding upon the Contractor and the Owner and their respective successors and assigns. ARTICLE VI, SEVERABILITY: If any provision of the Contract Documents shall be held invalid or unenforceable by a court of competent jurisdiction, such holding shall not invalidate or render unenforceable any other provision hereof IN WITNESS WHEREOF,the parties to these presents have hereunto set their hands this year and date first above written. ATTEST: CITY OF SAN LUIS OBISPO By: Audrey Hooper, City Clerk David F. Romero,Mayor APPROVED AS TO FORM: CONTRACTOR Jonathan P. Lowell,City Attorney Stanek Constructors, Inc. Print/Type: Name &Title 2 -�