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01-03-2017 Item 12 Council Reading File - SLO Draft Predesign Report
City of San Luis Obispo August 5, 2016 DRAFT Predesign Report Water Resource Recovery Facility This page intentionally blank Water Resource Recovery Facility Draft Predesign Report Prepared for: City of San Luis Obispo August 5, 2016 **** **** CH2M HILL 325 East Hillcrest Drive, Suite 125 Thousand Oaks, CA 91360‐5828 © CH2M 2013. All rights reserved. This document and the ideas and designs incorporated herein, as an instrument of professional service, is the property of CH2M and is not to be used in whole or part, for any other project without the written authorization of CH2M. Any reuse, modification, or alteration of this document and the ideas and designs incorporated herein is at the sole risk of the party(ies) reusing, modifying, or altering it. All references to CH2M and its employees and all professional seals shall be removed prior to any reuse, modification, or alteration of this document. This page intentionally blank II Contents Acronyms and Abbreviations Executive Summary Design Memorandums 1. Process Design Basis 2. Plant Hydraulics 3. Headworks and Influent Pump Station 4. Primary Treatment 5. Fine Screens 6. Membrane Bioreactor System 7. Disinfection 8. Sludge Blending and Thickening 9. Digestion 10. Digested Sludge Storage and Dewatering 11. Chemical Storage and Feed Systems 12. Flow Equalization 13. Sidestream Treatment 14. Odor Control System 15. Site Civil 16. Landscape Architecture 17. Site Utilities and Yard Piping 18. Construction Startup Sequence and Maintenance of Plant Operations (MOPO) 19. Power/Electrical Systems 20. Instrumentation and Control (SCADA) 21a. Architectural Process Facilities 21b. Architectural Non‐Process Facilities 22. Structural 23. Process Mechanical 24. Heating, Ventilation, and Air Conditioning 25. Plumbing 26. Fire Protection 27. Corrosion Control 28. Geotechnical III Appendices Appendix A Structural Condition Assessment Appendix B Equipment List Appendix C Architectural Non‐Process Facilities Diagrams and Plans Acronyms and Abbreviations IV 1W Potable Water 2W Non‐Potable Water 3W Plant Effluent Water A Amps AA Average Annual AABC Association Air Balance Council AC Asphalt Concrete ACH Air Changes Per Hour ACT Acoustic Ceiling Tiles ADWF Average Dry Weather Flow AER‐AOB Aerobic Ammonia Oxidizing Bacteria Af Artificial Fill AGA Air Gas Association AHJ Authority Having Jurisdiction AHRI Air Conditioning and Refrigeration Institute AISI American Iron and Steel Institute AMCA Air Moving and Conditioning Association AN‐AOB Anaerobic Ammonia‐Oxidizing Bacteria ANSI American National Standards Institute AOI Add‐On Instructions ASCE American Society of Civil Engineers ASHRAE American Society of Heating, Refrigeration, and Air Conditioning Engineers ASI American Standards Institute ASM2d Activated Sludge Model 2d ASME American Society of Mechanical Engineers ASPE American Society of Plumbing Engineers ASSE American Society of Sanitary Engineers ASTM American Society of Testing and Materials ATC Automatic Transfer Controller ATS Automatic Transfer Switches AWWA American Water Works Association BI Bioreactor Influent BMP Best Management Practices BOD Biochemical Oxygen Demand BTU British Thermal Unit CALOSHA California Occupational Safety and Health Administration CBC California Building Code CBOD Carbonaceous Biochemical Oxygen Demand CCTV Closed Circuit Television CDBM Chlorodibromomethane CEPT Chemically Enhanced Primary Treatment Acronyms and Abbreviations V CEQA CF CFM CLDI CLSM CMU COD COR CPUC CPVC DAFT DBP DCBM DDC DG DI DLR DM DO DS EI ELAP EPA EQ FILT FPM FPS FRP FT GLDI GPD GPM HDPE HI HMI HP HS HVAC HWS/R I&C I/O California Environmental Quality Act Cubic Feet Cubic Feet Per Minute Cement‐lined Ductile Iron Controlled Low Strength Material Concrete Masonry Units Chemical Oxygen Demand Sodium Hypochlorite California Public Utilities Commission Chlorinated Polyvinyl Chloride Dissolved Air Flotation Disinfection Byproducts Dichlorobromomethane Direct Digital Control Decomposed Granite Ductile Iron Device Level Ring Design Memorandum Dissolved Oxygen Digested Sludge Expansion Index Environmental Laboratory Accreditation Program Environmental Protection Agency Equalization Filtrate Feet Per Minute Feet Per Second Fiberglass Reinforced Plastic Feet Glass‐Lined Ductile Iron Gallons Per Day Gallons Per Minute High‐Density Polyethylene Hydraulic Institute Human Machine Interface Horsepower Hand Switch Heating, Ventilation and Air Conditioning Hot Water Supply/Return Instrumentation and Control Input/Output Acronyms and Abbreviations VI IA Instrument Air ICC International Code Council IRR Citric Acid kV Kilovolt kVA Kilovolt‐Ampere L Length L&T Lead and Tack LID Low Impact Development MBR Membrane Bioreactor MCC Motor Control Center MCE Maximum Credible Earthquake MG Million Gallons , millions of gallons MG/L Milligrams per Liter MGD Million Gallons per Day MH‐2 North Patching Node ML Mixed Liquor MLE Modified Ludzack Ettinger MM Maximum Month MOPO Maintenance of Plant Operations MW Megawatt NAVD North American Vertical Datum NDMA N‐Nitrosodimethylamine NEBB National Environmental Balancing Bureau NEC National Electrical Code NELAP National Environmental Laboratory Accreditation Program NEMA National Electrical Manufacturers Association NFPA National Fire Protection Association NOB Nitrite‐Oxidizing Bacteria NPDES National Pollutant Discharge Elimination System NPSHA Net Positive Suction Head Available NPSHR Net Positive Suction Head Required NWL Normal Water Level O&M Operations and Maintenance OIT Operator Interface Terminal OSHA Occupational Safety and Health Administration PC Primary Clarifier PCC Portland Cement Concrete PCF Pounds per Cubic Foot PDF Peak Daily Flow PE Primary Effluent PEDB Primary Effluent Diversion Box Acronyms and Abbreviations VII PG&E Pacific Gas and Electric PGA Peak Ground Acceleration pH Potential Hydrogen PH Peak Hour PI Primary Influent PLCs Programmable Logic Controllers PLE Plant Effluent PPE Personal Protection Equipment PPM Parts per Million PSD Primary Sludge PSF Pounds per Square Foot PSI Pounds per Square Inch PV Photovoltaics PVC Polyvinyl Chloride PVR Pressure Release Valves Qal Aluvium RAS Return Activated Sludge RC Relative Compaction RDT Rotary Drum Thickener RGS Rigid Galvanized Steel SCADA Supervisory Control and Data Acquisition SCFM Standard Cubic Feet per Minute SLO San Luis Obispo (City of) SMACNA Sheet Metal and Air Conditioning Contractor's National Association SPD Surge Protective Device SRT Solids Retention Time SSD Surge Suppression Devices SWBD Switchboard SWGR Switchgear SWPPP Stormwater Pollution Prevention Plan TBD To Be Determined TDH Total Dynamic Head TEFC Totally Enclosed Fan Cooled THMs Trihalomethanes TKN Total Kjeldahl Nitrogen TSS Total Suspended Solids UPS Uninterruptible Power Supply UV Ultraviolet UV AOP UV Advanced Oxidation Process V Volt VCT Vinyl Composition Tile VFD Variable Frequency Drives Acronyms and Abbreviations VIII VS Volatile Solids VSS Volatile Suspended Solids WAS Waste Activated Sludge WD Water Distribution WI Wetland Influent WRC Water Resource Center WRRF Water Resource Recovery Facility WSC Water Service Center WWC Waste Water Collections This page intentionally blank MEMORANDUM Executive Summary PREPARED FOR: City of San Luis Obispo PREPARED BY: Barb Engleson/CH2M REVIEWED BY: Jennifer Phillips/CH2M, Ron Williams/CH2M, and Dave Jones/CH2M DATE: August 5, 2016 PROJECT: WRRF Project PROJECT NUMBER: 668876 Introduction The San Luis Obispo Water Resource Recovery Facility (WRRF) Project will expand the secondary and tertiary treatment capacity to 16 mgd peak flow and will include upgrades to meet the new NPDES permit, effective December 1, 2014, with disinfection byproducts limits required to be met by November 30, 2019 and new nitrate limits. Additional upgrades at the WRRF will be provided to treat future flows and loadings, handle wet weather events, replace aging equipment, provide water for reuse, and add facilities and areas onsite for plant staff and public use. The June 2015 Facilities Plan, developed by WSC and HDR developed design criteria and the proposed approach for the WRRF Project. A number of workshops and onsite meetings were held at the WRRF as part of the preliminary design activities. During these meetings, alternatives for liquids and solids facilities were reviewed and decisions were made regarding the processes that provided the level of treatment required, with considerations for space available onsite, constructability, provisions for future potable reuse, and chemical and energy usage. As a result of process evaluations, a membrane bioreactor (MBR) process was selected for secondary treatment. This Predesign Report provides further development of design concepts and process sizing and selection criteria and is intended to provide a 30 percent level of project development, to be used as the basis of design for subsequent design phases, and the basis for budgetary cost estimating for the project. The memorandums in this Predesign Report include descriptions of the proposed facility expansion and upgrades to existing facilities. Several treatment facilities, including UV Disinfection and the Membrane Bioreactor Facility are described in the Predesign Report, but are not included in the Predesign drawings, due to the need for completing a procurement pre‐bid selection process. After this procurement process is complete, manufacturer drawings will be available to allow the design and layout for these facilities to proceed. Additionally, wetlands cooling, along with cooling towers for supplemental cooling, is proposed for the project. Currently, an environmental assessment is being conducted for the wetlands system. Therefore, layout drawings for these facilities have not been developed for the project and will be developed after WRRF PROJECT EXECUTIVE SUMMARY ES‐PAGE 2 OF 5 the environmental assessment. If wetlands are determined to not be acceptable, the cooling system would be comprised of cooling towers and chillers. The preliminary implementation schedule for design and construction phases of the project is included as Figure ES‐1 and is located at the end of this summary. Process Design Basis Design Memorandum 1 summarizes the approach used to develop the design criteria, including plant influent criteria and effluent discharge requirements. The plant influent flow conditions are based on the information included in the Facilities Plan, including the storm hydrograph information developed by WSC and HDR as part of the Facilities Plan work. Additional plant influent characterization was requested to supplement the characterization obtained during the Nutrient Removal Study. The influent characterization data has been used to developed criteria and has been used for process modeling of the proposed treatment facilities. Additional sampling is occurring to collect data during seasonal variations. Plant Hydraulics Design Memorandum 2 includes a description of the approach for developing the hydraulic profile. The existing structures elevations from previous construction drawings were used as the basis for modeling existing structures, with datum adjustments used to coordinate facility elevations from the previous record drawings. Supplemental surveying of hydraulic structures is planned for the next phase of the project to confirm elevations. Portions of the hydraulic profile will be developed further based on the actual MBR and UV systems selected and based on the decision made regarding wetlands cooling. Currently, these portions of the hydraulic profile are based on the proposed hydraulic grade line for these facilities. Liquids Treatment Facilities Design Memorandums 3, 4, 5, 6, 7, 11, 12, and 13 include the proposed design criteria for the liquids treatment facilities. Liquids facilities modifications and additions include the following: Flow Equalization: Modifications including raising the perimeter berm for additional capacity and flood protection, upgrading the existing pumping system, and providing new pumps to divert flow to equalization when operating at the higher level Headworks: Addition of pumped influent flow measurement, addition of provisions for ferric chloride and polymer addition for chemically enhanced primary clarification, if needed, when a primary clarifier is out of service Primary Clarification: Replace clarifier mechanisms, primary sludge pumps and primary scum pumps Chemical Facility: To include systems for supplemental carbon source and polymer Fine Screens: Add a primary effluent fine screen facility, upstream of the bioreactors Membrane Bioreactor System: Modify existing bioreactor basins, construct additional bioreactor basins, construct new membrane bioreactor facility, including equipment and chemical areas and electrical room Disinfection: Construct a new UV system WRRF PROJECT EXECUTIVE SUMMARY ES‐PAGE 3 OF 5 Sidestream Treatment : A new sidestream treatment facility to treat dewatering filtrate Solids Treatment Facilities and Odor Control Design Memorandums 8, 9, and 10 include the proposed design criteria for the solids treatment facilities. Solids facilities modifications and expansion include the following: Sludge Blend Tank: Conversion of the existing dissolved air flotation tank to a blend tank for primary and secondary sludge blending prior to thickening Thickening: New rotary drum thickening facility for primary and secondary sludge thickening Digestion: Addition of a new digester for operation in parallel with existing Digester 1 Dewatering: Addition of a second screw press Odor Control The proposed odor control system is described in Design Memorandum 14. Odor control will be provided for the solids facilities and several of the liquids treatment facilities, including headworks, influent pumping, primary clarifiers launders, and the primary effluent screens as well as other hydraulic structures upstream of the bioreactor basins. Site Civil, Landscape Architecture, Site Utilities Site civil, landscape architecture, and site utilities are described in Design Memorandums 15, 16, and 17. The site civil layout, including the proposed location plans, roadways, plant entrance and preliminary grading were developed to coordinate with facilities sizes and locations and based on input obtained in workshops with the City and WRRF staff. The parking, plant entrance, site vehicle access, security gates, flood protection provisions were discussed during these workshops, with input incorporated into the site drawings. Site utilities and yard piping for the project were coordinated with existing utilities, including locating new structures and new piping tie‐ins. Existing yard piping locations are based on record drawings, with datum adjustments made from previous projects. Supplement potholing to locate critical pipe locations and tie‐in points will occur in the next project phase. Details of piping tie‐ins will be coordinated in subsequent design phases. Construction Startup Sequence and Maintenance of Plant Operations Design Memorandum 18 describes the sequence of plant construction proposed for maintaining plant operation during construction. This memorandum will be developed in more detail as the design progresses and will be used for construction coordination. Power/Electrical Systems Design Memorandum 19 includes a description of the existing electrical power distribution system and proposed system modifications, including the locations of new motor control centers. The existing electrical building will continue in use as a primary plant electrical building, with flood protection modifications. A new Solids Electrical Building will be constructed. The MBR facility will include an WRRF PROJECT EXECUTIVE SUMMARY ES‐PAGE 4 OF 5 electrical room, serving the bioreactor basins and MBR facility area of the site. New standby generation will provide power for critical loads. Instrumentation and Control Systems (SCADA) Design Memorandum 20 includes a description of the existing SCADA network and includes a description of the network expansion for the new facilities. A control room and primary server room will be located in the Water Resource Center. Meetings with the WRRF SCADA and operations staff included discussions of options for expanding the fiber optic network to provide additional redundancy and for connecting new facilities. Architectural Design Memorandums 21a Process Facilities and 21b Non‐Process Facilities include design criteria and descriptions for the Water Resource Center and process facilities. A series of building programming and architectural workshops were held with City and WRRF staff to develop information regarding space requirements and locations for work areas. Proposed floor plans were developed for the Water Resource Center, including visitor areas, lab space, control room, warehouse, meeting rooms, storage and offices. The existing Administration Building is proposed to be used as a process lab, with the other spaces in the building being used as offices. Currently, changes are not proposed for this existing building. Structural Design Memorandum 22 includes structural design criteria. Additionally, a structural conditions assessment was performed based on site visits. The structural conditions assessment is included as Appendix A in this report. The conditions assessment focused on facilities to be reused or remain in services and included the facilities that could readily be taken out of service during plant operation. Process Mechanical Design Memorandum 23 includes process mechanical criteria proposed for the project including recommendations for equipment, valve and materials for mechanical items. Meetings were held with WRRF staff to obtain input on process mechanical criteria, including preference for gates, valves and other mechanical components. Heating, Ventilation and Air Conditioning and Plumbing Design Memorandums 24 and 25 include preliminary design criteria for HVAC and plumbing, based on preliminary facility requirements. HVAC and plumbing drawings will be developed during subsequent design phases, after finalizing facility layouts. Selection of HVAC and plumbing systems will be based on reliability, energy efficiency, and water conservation goals. Fire Protection Design Memorandum 26 describes the existing fire protection systems onsite and the proposed expansion of these systems. The current systems include a hydrant system and a separate sprinkler system. A meeting was held with WRRF staff to discuss the existing systems and proposed approach for expanding the system. A meeting is proposed with the local fire official to discuss the approach for the facility expansion, including the hydrant system, sprinkler systems, fire flow, and to review the roadways access provisions for fire trucks. WRRF PROJECT EXECUTIVE SUMMARY ES‐PAGE 5 OF 5 Corrosion Protection Design Memorandum 27 includes corrosion protection recommendations for the new facilities. Soil conditions data, which will be obtained as part of the geotechnical investigation will be used to update the recommendations during the next design phase. Corrosion protection recommendations include materials and coatings recommendations for chemical areas, submerged, buried, and exposed conditions for piping, metal components and concrete. Geotechnical Design Memorandum 28 includes preliminary geotechnical recommendations based on information available from previous geotechnical investigations conducted onsite. These preliminary recommendations have been used for structural preliminary design, including foundations. A field investigation will be conducted during the next design phase to obtain additional subgrade information needed design of the new facilities. This page intentionally blank Project Implementation ActivitiesQ1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4Consultant Selection and ContractingPreliminary DesignCEQAFinal DesignBidding and AwardConstructionTSO Compliance DeadlineNov. 30, 2019Final CompletionDec. 31, 2020Project Implementation ActivitiesQ1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4Consultant Selection and ContractingPreliminary DesignCEQAFinal DesignBidding and AwardConstructionProposed TSO Compliance DeadlineNov. 30, 2020Final CompletionJuly 1, 2021Figure ES‐1Revised Construction Schedule2015 2016 2017 2018 2019 2020 2021Original Schedule2021Revised Schedule2015 2016 2017 2018 2019 2020 This page intentionally blank MEMORANDUM 1. Process Design Basis PREPARED FOR: City of San Luis Obispo PREPARED BY: Todd Greeley/CH2M REVIEWED BY: Julian Sandino/CH2M and Zeynep Erdal/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum (DM) summarizes the San Luis Obispo Water Resource Recovery Facility (WRRF) influent flows and loading criteria as well as other important design criteria used to develop the treatment process design. A whole plant process model was developed to size key processes and facilities. Design Criteria The design of the WRRF process is based on the influent wastewater characteristics and the required effluent quality. Influent Wastewater The WRRF receives municipal wastewater from the City of San Luis Obispo. The collection system includes Cal Poly San Luis Obispo which contributes variable loads based on the school schedule. There is also a relatively high population that works within the collection system area but lives outside the area, amplifying diurnal flow variations. Design influent flows and loads are based on projected demands for 2035 buildout, as described in the San Luis Obispo 2010 General Plan and the 2015 WRRF Facilities Plan. The Facilities Plan included projected flows and loads using available historical data from 2009 through 2013 and an assumed buildout population within the service area of 56,686. Additional data is now available including 2014 to 2015 operating data, the Nutrient Study, the December 2015 Characterization Study, and influent characteristics for January – May 2016. Design flows and loads were updated and discussed in the Workshop held January 28, 2016. Since that workshop, the volatile suspended solids (VSS) and the carbonaceous biochemical oxygen demand (CBOD) loads have been revised upward based upon the continued sampling effort by the City. The revised influent criteria is summarized in Table 1‐1. WRRF PROJECT PROCESS BASIS DESIGN PAGE 2 OF 8 Table 1‐1. Design Influent Wastewater Criteria for Upgrade Project ADWF AA MM MW MD Flow, million gallons per day1 5.4 6.1 8.4 11.4 17.3 Total Suspended Solids, pounds per day 12,300 12,900 18,300 24,700 33,400 Volatile Suspended Solids, pounds per day 11,100 11,600 16,500 22,200 30,100 Carbonaceous Biochemical Oxygen Demand, pounds per day 10,600 11,100 15,800 21,300 28,800 Ammonia, pounds nitrogen per day 1,500 1,600 2,200 2,600 3,200 Total Kjeldahl Nitrogen, pounds per day 2,100 2,300 3,100 3,700 4,600 Total Phosphorus, pounds per day 270 290 400 470 580 Alkalinity, pounds per day as calcium carbonate 9,900 10,800 14,300 18,100 25,200 Temperature, degrees Celsius 22 22 18.5 18.5 18.5 Notes: 1. Peak Hour Flow = 33.5 million gallons per day The projected influent flows, ammonia loads, and total suspended solids loads are unchanged from the Facilities Plan. Other loading criteria were updated or added based on the additional data now available. The alkalinity load is based on an observed proportional relationship with ammonia load and assumptions about a reduced load from the potable water system. Effluent Requirements The WRRF continuously discharges to the San Luis Obispo Creek and intermittently produces Title 22 reuse water. A minimum flow of 1.6 mgd to the creek must be maintained. The reuse water permit (No. R3‐2003‐081 allows up to 4 mgd. The WRRF is interested in future production of potable reuse water, but currently no design criteria exists for that beneficial use. This Upgrade Project will be designed to meet National Pollutant Discharge Elimination System (NPDES) permit R3‐2014‐033 and Title 22 reuse water permit requirements, with reasonable accommodations for future implementation of potable reuse. The NPDES permit requirements for discharge to the creek are summarized in Table 1‐2. It is anticipated that the compliance point for each parameter will be based on the final process design. For instance, coliform compliance will be determined in the disinfection process effluent, but the dissolved oxygen compliance will be determined at the outfall to the creek. Table 1‐2. NPDES Permit Requirements Parameter Units Average Monthly Average Weekly Maximum Daily Compliance Location Effluent Flow million gallons per day 5.1 Average Dry Weather Daily Discharge Discharge to creek WRRF PROJECT PROCESS DESIGN BASIS PAGE 3 OF 8 Table 1‐2. NPDES Permit Requirements Parameter Units Average Monthly Average Weekly Maximum Daily Compliance Location Biochemical Oxygen Demand, 5‐day mg/L 10 30 50 Influent to wetlands Total Suspended Solids mg/L 10 30 75 Influent to wetlands Chlorodibromomethane ug/L 0.40 ‐ 1.0 Influent to wetlands Dichlorobromomethane ug/L 0.56 ‐ 1.0 Influent to wetlands N‐Nitrosodimethylamine ug/L 0.00069 ‐ 0.0014 Influent to wetlands Nitrate‐Nitrogen mg/L 10 ‐ ‐ Influent to wetlands pH standard units 6.5 – 8.3 instantaneous in effluent 7.0 – 8.3 instantaneous in receiving waters Discharge to creek, Creek Dissolved Oxygen mg/L 4.0 instantaneous minimum 7.0 instantaneous minimum in receiving waters Discharge to creek, Creek Unionized Ammonia, as N mg/L 0.025 in receiving water Creek Temperature °C Receiving water temperature rise less than 5 Receiving water less than 22.5 Creek Fecal Coliform MPN / 100 mL 2.2 median over 7 days Influent to wetlands Total Coliform MPN / 100 mL 23 once per 30‐days No sample greater than 240 Influent to wetlands Biosolids Design Criteria The WRRF will stabilize solids to meet the Environmental Protection Agency’s 40CFR Part 503 Class B standards, as discussed in Design Memorandum 9, Digestion. This will be achieved through mesophilic anaerobic digestion with a minimum 15‐day solids retention time at maximum month conditions. Plant Reliability Criteria Redundancy for individual unit processes and equipment is addressed in each of the treatment facility design memorandums. Redundancy is generally selected to meet California Title 22 requirements. In most cases a level of redundancy will be provided to allow plant operations to continue with one unit out of a set of units to be out of service. General redundancy criteria are summarized in Table 1‐3. WRRF PROJECT PROCESS BASIS DESIGN PAGE 4 OF 8 Table 1‐3. Plant Reliability Criteria Component Reliability Criteria Primary clarifiers Total of two clarifiers. Each clarifier can hydraulically convey up to 11 mgd, which is approximately equal to diurnal peaks on maximum month flows. Chemically enhanced primary treatment (CEPT) available if a unit is out of service to enhance the solids removal from flow that can be hydraulically passed through the remaining basin. CEPT may be used for influent flows greater than 8 mgd through a single clarifier. Primary effluent screens 16 mgd capacity with one unit out of service. Bioreactors Maximum month capacity with one basin out of service. Process air blowers Multiple units required; sized for maximum day with one unit out of service Membrane Tanks Minimum of five membrane tanks; with one tank out of service, remaining units shall be able to maintain 16 mgd sustained flow for 48‐hours. Disinfection Multiple units required; with one bank out of service, remaining units shall be able to maintain treatment of 16 mgd. Thickening One duty, one standby at maximum week. Digestion 15‐day mean cell residence time with one tank out of service at maximum month. Dewatering One duty, one standby at average annual. Odor Control One duty, one standby odor control fans at rated capacity with two 50% capacity treatment units. Process Description The following unit processes will be part of the upgraded San Luis Obispo WRRF: 1. Flow Equalization: Flow equalization implemented to limit primary treatment flows to 22 MGD and secondary treatment flows to a maximum of 16 mgd, sustained for up to 48‐hours. Excess flows will be stored and treated on site. 2. Headworks: Existing ¼‐inch bar screens and aerated grit removal will remain in service. New flow measurement will be added to the discharge of the raw influent pumps. 3. Primary Clarifiers: The two existing clarifiers will remain in service with new mechanisms. The primary sludge and primary scum pumps will be replaced. CEPT option will be added. 4. Chemical Addition to Primary Effluent: Existing calcium hydroxide addition for alkalinity adjustment and new carbon addition for denitrification. 5. Primary Effluent Fine Screens: New 2‐mm band screens will be added to remove fine solids. Screenings will be washed and deposited in a dumpster. 6. Bioreactors: Two new and two modified aeration basins will provide nitrification, denitrification, TSS removal, and BOD removal. A new blower building, constructed as part of the Membrane Facility, will provide process air. Waste activated sludge and secondary scum will be pumped from each pair of basins. WRRF PROJECT PROCESS DESIGN BASIS PAGE 5 OF 8 7. Membrane Facility: Permeate will be extracted from the activated sludge process using new immersed hollow fiber membranes. New air scour and chemical cleaning systems will maintain the membrane permeability. 8. Disinfection: A new low pressure, high output UV process will treat permeate for creek discharge, Title 22 reuse water, and plant water (3W). Hypochlorite will be added to the reuse water and plant water to prevent pathogen regrowth. 9. Wetlands and Cooling Towers: New wetlands are proposed to provide the primary cooling of effluent discharge with cooling towers operating continuously. The cooling towers are necessary for both temperature compliance and raising the dissolved oxygen concentration in plant discharge. Additional environmental requirements associated with wetlands construction are being evaluated. Final use of wetlands for cooling will be determined based on these evaluations. The Facilities Plan proposed an approach using cooling towers and chillers. 10. Sludge Blending: Primary sludge and waste activated sludge will be blended in the solids blend tank (currently, the dissolved air flotation tank) to homogenize and equalize flow to the thickening process. Primary scum will typically bypass thickening and go directly to digestion. 11. Sludge Thickening: New rotary drum thickeners with polymer addition will produce thickened sludge. The thickening filtrate will be blended with primary effluent, upstream of the primary effluent fine screens. 12. Digestion: Mesophilic anaerobic digestion of thickened sludge and primary scum will occur in two parallel digesters (one new, one modified). 13. Dewatering: Digested sludge will be dewatered utilizing a screw press. One screw press is existing and a second will be added for redundancy. The dewatering filtrate will be sent to sidestream treatment. The dewatered sludge will be disposed of offsite. 14. Sidestream Treatment: Filtrate will be equalized and treated in a deammonification process to remove nitrogen while minimizing the use of energy and supplemental carbon. 15. Odor Control: Odorous air from headworks, solids thickening, solids dewatering, sidestream equalization, sidestream treatment, primary clarifier effluent launders, and primary clarifier effluent screens will be treated biologically. Plant Process Modeling A process model of the WRRF was developed using Pro2D2™, a whole plant simulation program that calculates complete mass balances using International Water Association and Water Environment Federation wastewater treatment modeling criteria including Activated Sludge Model 2d (ASM2d) kinetics. The program calculates the mass balances around the whole plant including liquids and solids processing streams, based on plant influent flows and loads, treatment plant processes and configuration, operational criteria, and chemical dosages. A series of workshops were held comparing process alternatives, with the last Basis of Design meeting held on March 23, 2016. We received the decision to proceed with membrane bioreactor treatment on the week of April 11, 2016. The Pro2D2 model has been configured using the selected treatment processes including a Modified Ludzack Ettinger membrane bioreactor process for nitrogen removal. The projected 2035 buildout maximum month loading conditions were used to determine the size and critical operating conditions for most of the biological treatment and sludge processing components for the WRRF. Projected maximum week conditions were used for sludge thickening and dewatering requirements. Projected maximum day conditions were used as the basis for aeration requirements. Table 1‐4 includes operating parameter assumptions used for solids production and solids processes WRRF PROJECT PROCESS BASIS DESIGN PAGE 6 OF 8 developed based on existing wastewater quality and performance of the units as well as industry standards. Table 1‐ 4. Performance Assumptions Process Units Value Notes Primary Treatment TSS Removal % 65% at annual average 60% at maximum month January 12, 2016 Draft Primary Clarifier Analysis memorandum by HDR Thickener Solids Concentration % 6% ‐ Thickener Solids Capture % 90% ‐ Dewatering Solids Concentration % 18% ‐ Dewatering Solids Capture % 90% ‐ Sidestream Ammonia Removal % 85% 10% remains as nitrate Carbon Management Effluent nitrate limits are a new permit requirement for the WRRF and necessitate denitrification in the secondary treatment process. Conventional denitrification (conversion of nitrate‐nitrogen to nitrogen gas) requires the availability of CBOD in an anoxic environment. It is uncertain whether there will be sufficient CBOD consistently available for denitrification because there is relatively limited historical data about the raw influent concentrations of CBOD. This uncertainty is compounded by conflicting observations about the historical performance of the primary clarifiers and the projected performance in the Primary Clarifier Analysis (Draft) memorandum, dated January 12, 2016. To reliably meet effluent nitrate limits a supplemental carbon system will be available to provide CBOD as needed upstream of the primary effluent screens. Methanol will not be used due to safety concerns and area classification. Preliminary design is based upon MicroC, a common commercial product for this application. An alternative carbon source is primary sludge. Operators may select to divert a portion of the primary sludge back to the primary effluent. This strategy effectively makes the primary treatment process less efficient, with more CBOD reaching the secondary treatment process. The tradeoff is that this increases the total suspended solids (TSS) concentration and the air requirements in the bioreactors, and reduces digester gas production in the digesters. It is assumed in the process models that primary sludge will be used as a carbon source whenever possible. Actively bypassing primary treatment with a portion of the primary influent would achieve the same results, but would require more retrofit of existing facilities to implement. The anammox deammonification process used in sidestream treatment will achieve nitrogen removal without requiring CBOD. Recently a few treatment plants have used sidestream anammox processes to continuously seed their mainstream liquids treatment with anammox bacteria granules, achieving equivalent nitrogen removal with less carbon or air than conventional nitrification/dentrification. Modifications to the secondary treatment process may be considered in the future to utilize the deammonification as a mainstream process. The process models and sizing of the aeration system developed for this Predesign Report do not assume any mainstream anammox activity. WRRF PROJECT PROCESS DESIGN BASIS PAGE 7 OF 8 Alkalinity Management The raw influent alkalinity entering the WRRF fluctuates with the potable water source and the overall waste loads entering the collection system. The WRRF currently adds calcium hydroxide upstream of the nitrification basins to maintain the pH of the system, due to the large quantity of alkalinity consumed in the nitrification process. Plant staff have expressed concern that in the future more potable water will come from reservoirs with lower alkalinity, further reducing the alkalinity available in the influent wastewater. The addition of denitrification and sidestream deammonification to the treatment process will recover some alkalinity potentially eliminating the need for supplemental alkalinity in the future. The calcium hydroxide system will remain in place to adjust alkalinity if needed due to changing influent or process conditions. Membrane Bioreactor Sludge Age Selection of an appropriate sludge age in the secondary treatment process is critical to meeting effluent criteria, maintaining the membranes, and efficient operation. Too short of a sludge age risks washing out the biomass responsible for nitrification, increasing the risk of biological fouling of the membranes. Too long of a sludge age will increase the process air requirements and the high sludge concentrations may physically interfere with membrane performance. The new bioreactors are sized for an aerobic sludge age of approximately nine days and a total sludge age of fourteen days. Operationally the sludge age may vary based on influent conditions to optimize the process and maintain a target solids inventory. Disinfection and Disinfection Byproducts New discharge permit limitations for Chlorodibromomethane (CDBM), Dichlorobromomethane (DCBM), and N‐Nitrosodimethylamine (NDMA) disinfection byproducts (DBPs) require changes to the treatment process. Previous testing documented in the Facility Plan, Appendix D demonstrated that the CDBM and DCBM concentrations entering the WRRF are higher than the new discharge limitations. Most influent DBPs will be removed in the secondary treatment process through volatilization during aeration or adsorption to the suspended solids. The membrane bioreactor will produce permeate with very low concentrations of DBP‐precursors. The chlorine contact basins will be replaced with UV disinfection to eliminate production of new DBPs during disinfection. The use of hypochlorite on site will be limited to membrane cleaning and providing residual chlorine in reuse or 3W plant water. The low concentration of DBP‐precursors in the 3W will minimize the addition of DBPs to the treatment processes from wash water. Periodic membrane cleaning cycles with hypochlorite will produce DBPs, which will be managed by dilution and recycle to the head of the plant. Membrane manufacturers do offer alternative cleaning detergents if hypochlorite produces too many DBPs to meet permit. Low Flow Scenarios In recent years there has been less wastewater produced per person due to conservation efforts and reduced infiltration. This project adopts the design flow rates from the 2015 WRRF Facilities Plan, which reflect the assumption that wastewater flows will return to sewer rates projected in the Facilities Plan when the current drought ends. However, it is possible that conservation efforts will persist and loads to the WRRF will be more concentrated than the design criteria while the wastewater flows might be lower. WRRF PROJECT PROCESS BASIS DESIGN PAGE 8 OF 8 Process model scenarios were run also considering low flow conditions. Future influent flow and load conditions could impact the performance of the biological treatment system, including higher carbon demands and recycle rates to achieve target effluent quality. Some advantages of lower influent flows include longer hydraulic retention times in the aeration basins, lower hydraulic loading on the aerated grit chambers and primary clarifiers, less permeate pumping, and less UV energy required. The treatment process is sized to treat both design flows and current flows. Mass Balances See attached mass balance tables for Average and Maximum Month scenarios. Mass Balance (U.S.)Pro2D2 Process Design System 6/21/2016 10:45 AM Pro2D2 1 04_SLO-Upgrade_rev11_MLE Mass Balance (U.S.) Page - 1 of 1Version 1.04 © 2015 CH2M HILL, Inc. All Rights Reserved. Mass Balance for Average Annual Flow Conditions Constituent Raw Wastewater (RW) Main Recycled Stream (Recycle) Main Primary Influent (PI) Main Primary Effluent (PE) ThickFilt Recycled Stream (Recycle) Main Bioreactor Influent (BI) Cooling Wetland Influent (WI) Plant Effluent (PLE) Main Primary Sludge (PSD) Main WAS RDT WAS Thickener Influent (TWASI) Meso Anaerobic Digester Influent (AnDI) ScrewPress Dewatering Influent (DWI) Biosolids to Disposal ScrewPress Dewatering Recycle (DWR) Anammox General Influent (BWI) Anammox General Effluent (BWE) Flow (gallons/day)6,100,000 19,932 6,119,932 6,014,768 203,299 6,218,067 6,096,493 6,096,493 105,164 121,624 226,788 23,489 23,489 3,557 19,932 19,932 19,932 Carbonaceous BOD5 (lbs/day)11,223 80 11,303 6,340 680 7,020 59 70 4,962 1,320 6,283 5,603 686 605 80 80 80 COD (lbs/day)23,003 740 23,743 13,195 1,660 14,855 1,368 177 10,548 4,793 15,341 13,681 6,364 5,624 740 740 740 TSS (lbs/day)12,900 594 13,494 4,723 1,307 6,030 51 88 8,776 4,292 13,068 11,762 5,937 5,343 594 594 594 VSS (lbs/day)11,610 437 12,047 4,221 1,115 5,336 39 79 7,825 3,320 11,145 10,031 4,367 3,930 437 437 437 TKN (lbs/day)2,286 63 2,349 1,999 87 2,086 82 82 350 248 598 511 511 259 252 252 63 NH3-N (lbs-N/day)1,600 33 1,633 1,605 26 1,631 3 3 28 1 29 3 262 40 222 222 33 NO2-N (lbs-N/day)0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 NO3-N (lbs-N/day)0 22 22 22 7 29 414 339 0 8 8 1 0 0 0 0 22 Total Nitrogen (lbs-N/day)2,286 85 2,371 2,021 94 2,115 496 421 350 256 606 512 511 259 252 252 85 TP (lbs-P/day)288 86 374 274 32 306 137 124 100 169 269 237 237 151 86 86 86 Alkalinity (lbs/day as CaCO3)10,849 399 11,248 11,055 280 11,335 5,781 6,322 193 120 313 32 1,270 192 1,078 1,078 399 H2S (lbs/day)305 8 314 0 0 0 0 0 0 0 0 0 10 1 8 8 8 Temperature (oC)22 35 22 22 22 22 22 22 22 22 22 22 35 35 35 35 35 BOD5 (mg/L)220 483 221 126 401 135 1 1 5,654 1,301 3,319 28,581 3,498 20,393 483 483 483 COD (mg/L)452 4,450 465 263 978 286 27 3 12,019 4,722 8,106 69,792 32,464 189,448 4,450 4,450 4,450 TSS (mg/L)253 3,569 264 94 770 116 1 2 10,000 4,229 6,905 60,000 30,286 180,000 3,569 3,569 3,569 VSS (mg/L)228 2,625 236 84 657 103 1 2 8,916 3,271 5,889 51,170 22,277 132,403 2,625 2,625 2,625 TKN (mg-N/L)45 379 46 40 51 40 2 2 398 245 316 2,606 2,606 8,732 1,513 1,513 379 NH3-N (mg-N/L)31 200 32 32 15 31 0 0 32 1 15 15 1,335 1,335 1,335 1,335 200 NO2-N (mg/L)0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 NO3-N (mg-N/L)0 133 0 0 4 1 8 7 0 8 4 4 0 0 0 0 133 Total Nitrogen (mg/L)45 512 46 40 55 41 10 8 399 252 320 2,611 2,606 8,732 1,513 1,513 512 TP (mg-P/L)6 517 7 5 19 6 3 2 114 167 142 1,209 1,209 5,088 517 517 517 Alkalinity (mg/L as CaCO3)213 2,397 220 220 165 218 114 124 220 118 165 165 6,481 6,481 6,481 6,481 2,397 H2S (mg/L)6 50 6 0 0 0 0 0 0 0 0 0 50 50 50 50 50 Mass Balance (U.S.)Pro2D2 Process Design System 6/21/2016 10:48 AM Pro2D2 1 04_SLO-Upgrade_rev11_MLE Mass Balance (U.S.) Page - 1 of 1Version 1.04 © 2015 CH2M HILL, Inc. All Rights Reserved. Mass Balance for Maximum Month Flow Conditions Constituent Raw Wastewater (RW) Main Recycled Stream (Recycle) Main Primary Influent (PI) Main Primary Effluent (PE) ThickFilt Recycled Stream (Recycle) Main Bioreactor Influent (BI) Cooling Wetland Influent (WI) Plant Effluent (PLE) Main Primary Sludge (PSD) Main WAS RDT WAS Thickener Influent (TWASI) Meso Anaerobic Digester Influent (AnDI) ScrewPress Dewatering Influent (DWI) Biosolids to Disposal ScrewPress Dewatering Recycle (DWR) Anammox General Influent (BWI) Anammox General Effluent (BWE) Flow (gallons/day)8,400,000 26,862 8,426,862 8,289,159 230,995 8,520,154 8,395,012 8,395,012 137,703 125,191 262,894 31,900 31,900 5,038 26,862 26,862 26,862 Carbonaceous BOD5 (lbs/day)15,921 127 16,048 9,540 923 10,464 85 96 6,506 2,046 8,552 7,628 1,071 944 127 127 127 COD (lbs/day)32,632 1,072 33,705 19,873 2,272 22,145 1,935 242 13,832 7,289 21,121 18,849 9,263 8,191 1,072 1,072 1,072 TSS (lbs/day)18,300 841 19,141 7,656 1,775 9,431 70 121 11,492 6,256 17,748 15,973 8,408 7,567 841 841 841 VSS (lbs/day)16,470 634 17,104 6,848 1,530 8,379 57 108 10,256 5,046 15,302 13,771 6,340 5,706 634 634 634 TKN (lbs/day)3,143 86 3,229 2,785 116 2,901 117 116 444 371 815 699 699 351 348 348 86 NH3-N (lbs-N/day)2,200 46 2,246 2,210 33 2,242 5 6 37 1 37 5 366 58 308 308 46 NO2-N (lbs-N/day)0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 NO3-N (lbs-N/day)0 31 31 30 7 37 561 485 1 8 8 1 0 0 0 0 31 Total Nitrogen (lbs-N/day)3,143 117 3,260 2,816 123 2,939 678 601 444 379 823 700 699 351 348 348 117 TP (lbs-P/day)396 88 484 357 35 392 227 212 127 165 292 257 257 169 88 88 88 Alkalinity (lbs/day as CaCO3)14,267 402 14,669 14,429 304 14,733 6,832 7,384 240 107 346 42 1,597 252 1,344 1,344 402 H2S (lbs/day)421 11 432 0 0 0 0 0 0 0 0 0 13 2 11 11 11 Temperature (oC)19 35 19 19 19 19 19 19 19 19 19 19 35 35 35 35 35 BOD5 (mg/L)227 565 228 138 479 147 1 1 5,661 1,958 3,898 28,653 4,023 22,460 565 565 565 COD (mg/L)465 4,784 479 287 1,179 311 28 3 12,036 6,977 9,627 70,802 34,796 194,834 4,784 4,784 4,784 TSS (mg/L)261 3,751 272 111 921 133 1 2 10,000 5,988 8,089 60,000 31,584 180,000 3,751 3,751 3,751 VSS (mg/L)235 2,828 243 99 794 118 1 2 8,924 4,830 6,974 51,730 23,814 135,719 2,828 2,828 2,828 TKN (mg-N/L)45 383 46 40 60 41 2 2 386 355 371 2,626 2,626 8,354 1,552 1,552 383 NH3-N (mg-N/L)31 206 32 32 17 32 0 0 32 1 17 17 1,374 1,374 1,374 1,374 206 NO2-N (mg/L)0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 NO3-N (mg-N/L)0 137 0 0 4 1 8 7 0 7 4 4 0 0 0 0 137 Total Nitrogen (mg/L)45 521 46 41 64 41 10 9 386 363 375 2,629 2,626 8,354 1,552 1,552 521 TP (mg-P/L)6 392 7 5 18 6 3 3 111 158 133 965 965 4,019 392 392 392 Alkalinity (mg/L as CaCO3)204 1,792 209 209 158 207 98 105 209 102 158 158 5,997 5,997 5,997 5,997 1,792 H2S (mg/L)6 50 6 0 0 0 0 0 0 0 0 0 50 50 50 50 50 MEMORANDUM 2. Plant Hydraulics PREPARED FOR: City of San Luis Obispo PREPARED BY: Bradley Eagleson/CH2M REVIEWED BY: Zeynep Erdal/CH2M and Jennifer Phillips/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the plant hydraulics resulting from additions and modifications for the San Luis Obispo Water Resource Recovery Facility (WRRF) Capacity and Effluent Quality Upgrade Project (Upgrade Project). Hydraulic analysis was performed as part of the schematic design phase for the Upgrade Project using WinHydro, a program developed by CH2M, and was used to develop the hydraulic profile through the WRRF. The following design criteria were used for the hydraulic model. Plant drainage is discussed in Design Memorandum 15, Site Utilities. Hydraulic Analysis Method The WinHydro model calculates energy and hydraulic grade line elevations upstream and downstream of the hydraulic elements in the WRRF. The hydraulic analysis begins at the water surface datum elevation at the downstream end of the treatment process. The hydraulic calculations proceed upstream from this datum elevation, one element at a time, calculating the headloss through each element based on user input. In the event of a flow split the calculation will proceed along the path with the highest head lost. This is typically considered the worst case scenario and results will be no worse than the values seen. Since WinHydro bases its calculations from a base water surface datum, pump stations disrupt the continuity of the hydraulic profile and requires resetting of the hydraulic grade line. The North American Vertical Datum of 1988 (NAVD 88) is used for this model and is located 2.45 feet above the datum used in construction projects after 1982 at the San Luis Obispo WRRF. Elevation values in contract documents after to 1982 are increased by 2.45 feet to be consistent through this model with NAVD 88. The governing criterion for the hydraulic design is to contain and treat peak hour wet weather flow (PH), assuming all treatment process units are in service. PH is described as maximum hour flow with discharge to the river at the 100‐year flood stage. Weirs may be temporarily submerged at PH but freeboard to top of structures must be maintained and process treatment objectives are still achieved. WRRF PROJECT PLANT HYDRAULICS PAGE 2 OF 4 Table 2‐1 presents the plant hydraulic design criteria for the Upgrade Project. Table 2‐1 Design Criteria* Parameter Value Influent Flows – Year 2030 Average Dry Weather Flow (ADWF) 5.4 million gallons per day (mgd) Average annual (AA) 6.1 mgd Maximum Month (MM) 8.4 mgd Maximum Daily Flow (MDF) 17.3 mgd Peak hour (PH) 33.5 MGD Equalized Peak Flows Headworks 33.5 mgd Grit Tanks through Primary Effluent Diversion Box 1 22 mgd Secondary Treatment through UV disinfection 16 mgd Return Activated Sludge AA 24.9 mgd MM 25.6 mgd PH 56 mgd Mixed Liquor Recycle AA 24.9 mgd MM 34.1 mgd PH 47 mgd * System have been modeled assuming all equipment in operation. Senarios with units out of service will be further developed as design progresses. The 100‐year Flood Elevation for the San Luis Obispo WRRF maximum water surface elevation of 110.05 feet was used as a starting point for the hydraulic profile. These levels were based on the hydraulic profile in the Facility Plan the NAVD 88 datum. For the AA and PH flow scenarios, the hydraulic grade was calculated from the headworks through Bioreactors 1‐4. Plant influent passes through two influent screens before being pumped into the grit influent channel. From the grit influent channel, flows are split between two aerated grit tanks before being recombined in a common channel. This common channel divides flow to the two primary clarifiers and allows for diversion of flows above 22 mgd to the equalization pond via an overflow weir. At the outlet of the Primary Clarifiers, flows are combined and enter the Primary Effluent Diversion Box 1 (PEDB1). At PEDB1, an overflow weir diverts flows above 16 mgd to the equalization pond. Flows below 16 mgd pass through to the Primary Effluent Diversion Box 2 (PEDB2), Fine Screens, and Bioreactors before being transferred to the Membrane Facility via pumps at the end of a gravity pipeline. Mixed Liquor will be recirculated from the last aerobic zone to the anoxic zone of Aerations Basins at a rate of 4 times the influent flow to each bioreactor, with a maximum flow based on the MM flow. While, scenarios with units out of service have not yet been evaluated, design intent precludes to keep RAS and ML ratios the same at the increased flow rates. WRRF PROJECT PLANT HYDRAULICS PAGE 3 OF 4 Flow through the Membrane Facility will be filtered through the membranes and the resulting permeate will be pumped to new ultraviolet (UV) disinfection reactors that will provide in‐line disinfection in lieu of the existing chlorine contact tanks. Effluent from the UV system will be routed to the reuse system and service water pump station with overflow to the effluent discharge through the wetlands and cooling towers before discharging to the San Luis Obispo Creek. Hydraulic Analysis and Results This section describes the new and existing hydraulic structures in the model and the calculated water surfaces of the schematic design hydraulic model from the influent pump station of the WRRF to the aeration basins. Flows for the hydraulic analysis have been based upon PHF with flow equalization diverted to the equalization pond and recycle flows, as shown in Table 2‐1, Design Criteria. The hydraulic profile generated from the analysis is presented on Drawing 01‐G‐0007. The hydraulic analysis starts at the downstream end of the plant and progresses through upstream processes. The flow path description will travel from the downstream end of the plant to the upstream end. For multiple, identical trains in a unit process, the most conservative route is used to simulate the hydraulic conditions for the system. For multiple, non‐similar trains in a unit process (e.g. new and existing aeration basins), parallel flows will be analyzed to minimize significant differences between sets of the same unit process. Outfall, Effluent Cooling, UV Disinfection, Reuse Effluent is modeled discharging through the existing outfall. Water levels through the proposed wetlands with associated cooling towers system are estimated based on a preliminary layout, but these facilities need further development. An existing 36‐inch pipe conveys flow from the chlorine contact effluent channel to the Wetlands Influent Box 1. Disinfected plant effluent is conveyed from UV disinfection to the effluent channel of the existing chlorine contact basin; flow is split between the San Luis Obispo Creek discharge via the outfall, the reuse pump station, and the service water pump station. The permeate pumps provide a break in the hydraulic grade line between the membrane facility and UV disinfection. Bioreactors 1‐4 Two new aerations basins will provide additional capacity to the existing aeration basins. The footprint for each aeration basin will be approximately 40’ by 100’. The existing aeration basins are 20’ by 184’. It is assumed that the hydraulic grade line in each set of aeration basins will be the same; the level in the effluent channel of each set of aeration basins will be controlled by the pumps that convey mixed liquor from the aeration basins to the membrane facility. Each aeration basin will be configured with 3 anoxic zones and 3 aerobic zones. Within each aeration basin, mixed liquor recycle is pumped from the last aerobic zone to the first anoxic zone. From the membrane facility, RAS is returned to the first aerobic zone. Primary Effluent (PE) will be split evenly between the four aeration basins; each aeration basin will treat 4 mgd under PH conditions. Two 42” BI lines will connect the aeration basins to the Fine Screens. Each pipe will convey 8 mgd to each set of aeration basins under PH conditions. Elevations and flow paths for the aeration basins are based upon the 1990 Structural drawings with adjustments made for the NAVD 88 difference. Fine Screens, PEDB2, PEDB1 The Fine Screen facility consists of two new Fine Screens, which will remove debris from primary effluent (PE) prior to treatment at the aeration basins. The manufacturer provides headloss information WRRF PROJECT PLANT HYDRAULICS PAGE 4 OF 4 based on screen blinding and downstream water surface elevation, which is input into the hydraulic model. Preliminary manufacturer information indicates 5.5 inches of headloss across the fine screen at 50% blinding. The Primary Effluent Diversion Box 2 (PEDB2) will be modified to pass flow to the Fine Screens from Primary Effluent Diversion Box 1 (PEDB1). A 36” pipe conveys flow between PEDB2 and PEDB1. At PEDB1, PE from the collection channel at Primary Clarifiers is sent to PEDB2. If flow exceeds 16 mgd, an overflow weir diverts flow to the overflow channel. Refer to Design Memorandum 12, Flow Equalization for more information on flow equalization. The overflow weir is currently set at 130.75; however, the elevation of the weir will be modified to 131.45 so that bypass only occurs when PE exceeds 16 mgd. Elevations and flow paths are based upon the 1991 civil drawings with adjustments made for the NAVD 88 difference. Primary Clarifiers From the aerated Grit Tanks, flow is split between two 30” pipes downstream of existing Parshall flumes that feed each Primary Clarifier (PC). The 30” pipes are approximately 290’ and 190’ to PC 2 and PC 1, respectively. Both 30” pipes connect to the center influent well into the primary clarifiers. Overflow v‐ notch weirs are set at 132.50’. Flow collects in an inboard launder and discharges into a common combined channel for both PCs located on Pump Island. Site conveyance is based upon the 1991 civil drawings, while primary clarifier datum are set based upon 1985 as built drawings. No changes are specified through this portion of the plant. Grit Influent Channel through Grit Tanks The Parshall flumes currently being used for flow monitoring on the grit effluent channel will remain in service; however, new magnetic flow meters will be installed in the discharge of the influent pumps to measure influent flow. Flow through each Parshall flume and to each clarifier are assumed to be equally split. The model ends at the outflow of the influent pumps in the Grit Influent Channel. From here flows are assumed to be equally split to each Grit Tank with 50% of the flow traveling in the direction of each grit chamber. Flows will then pass through the isolation gate and into the aerated grit chamber before exiting into a common effluent channel. An overflow weir in the effluent channel will divert flow to PEDB1 when flows are above 22mgd. Design PH flow rates are estimated to be around 33.5 mgd but current peak flows are unknown due to flow monitoring issues. In the event of flows greater than 22 mgd, an overflow weir in the effluent channel from the aerated grit tanks diverts flow to the PEDB1 overflow channel. Elevations and flow paths are based upon the 1990 drawings with adjustments made for the NAVD 88 datum. Future Expansion In the future, potable reuse is expected to be implemented at the San Luis Obispo WRRF. Additional processes will be required to meet the effluent requirements to provide suitable water quality for potable reuse. Since there is limited hydraulic head available for future processes in the hydraulic grade line, it is expected that intermediate pumping will be required to implement additional treatment processes. MEMORANDUM 3. Headworks and Influent Pump Station PREPARED FOR: City of San Luis Obispo PREPARED BY: Jennifer Chang/CH2M REVIEWED BY: Tim Bauer/CH2M and Jennifer Phillips/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the necessary modifications to the headworks for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project to measure influent plant flow to the primary clarifiers. Previous work at the headworks was performed as part of the SST project. Functional Description Plant flow into the plant will be measured on the influent pump discharge. Existing Facilities There are two existing 5 million gallons per day (mgd) pumps, each with a 16‐inch discharge pipe; there are two existing 22 mgd pumps, each with 30‐inch discharge pipe. The four discharge pipes transfer flow to the influent channel to the grit chambers with a flap gate on the outlet. In the event of a reduced primary treatment capacity, chemically‐enhanced primary treatment will occur by dosing ferric chloride into the influent channel to the aerated grit chambers (See Design Memorandum 11, Chemical Storage and Feed Systems). Mixing of ferric chloride with the influent flow will be achieved in the aerated grit chambers. The aerated grit chambers and grit handling equipment and controls will not be modified. Walls and curbs at Headworks will be raised to accommodate flood protection, as described in Design Memorandum 15, Site Civil. Design Criteria Table 3‐1 lists the design criteria for the Headworks Influent Pump Station. WRRF PROJECT HEADWORKS AND INFLUENT PUMP STATION PAGE 2 OF 2 Table 3‐1. Design Criteria Headworks Influent Pump Station Design Condition Units Value Influent Pumps 2 and 3 million gallons per day 5 Influent Pumps 5 and 6 million gallons per day 22 Reliability and Redundancy Flow measurement reliability and redundancy corresponds to the reliability and redundancy of the existing influent pumps. Control Strategy The pumps are sequenced on and their speed controlled based on wet well level. Flow measured at the new influent flow meters will be used for process control. MEMORANDUM 4. Primary Treatment PREPARED FOR: City of San Luis Obispo PREPARED BY: Jennifer Chang/CH2M REVIEWED BY: Tim Bauer/CH2M and Jennifer Phillips/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the necessary modifications to primary treatment for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The existing primary clarifier mechanism, baffles, and weir plates will be replaced. The primary sludge pumps and primary sludge pump pit will be replaced and the primary scum pumps will be replaced. Functional Description The primary clarifiers remove solids and organic material from the screened and degritted plant influent. The existing equipment for primary treatment will be replaced. Existing Facilities Yard Piping The existing 24 and 27‐inch piping from the Headworks to the Primary Clarifiers will be replaced with 30‐ inch piping to convey the peak flow of 16 mgd. An existing 36‐inch pipe conveys primary effluent from the primary clarifiers to the Primary Effluent Diversion Box 1 (PEDB1). An existing 36‐inch pipe conveys primary effluent from the PEDB1 to the PEDB2. When flows exceed 16 mgd, overflow in the PEDB1 is conveyed to the Recirculation Box, which will be reused to pump flow to the Equalization Basin. At peak flow rates, this pumping is required because the Equalization Basin will be operated at a higher water surface elevation than its current operation. Flow returns from the Equalization Basin by the flow equalization pumps discharging into a 30‐inch pipe. WRRF PROJECT PRIMARY TREATMENT PAGE 2 OF 4 Primary Clarifiers There are two existing Primary Clarifiers with equipment that is at the end of its useful life. The following will be replaced in each clarifier: Clarifier mechanism Effluent weirs Scum trough and baffles Concrete at the top three feet of the primary clarifier side walls and in the clarifier slabs may require rehabilitation. A separate structural conditions assessment will provide recommendations for the concrete rehabilitation. Perimeter flood protection walls will be added around the primary clarifiers and sludge and scum pumping to provide flood protection, as described in Design Memorandum 15, Site Civil. Primary Sludge Pit and Pumping Two existing primary sludge pumps are located in an existing primary sludge pit. The suction lift of the existing primary sludge pumps is insufficient to draw sludge from the bottom of the sludge blanket in the primary clarifiers under some conditions. A new primary sludge pit will be located with two new primary sludge pumps. The new sludge pump station will be configured to allow for draw down of the sludge blanket. The primary sludge pumps will pump to the Sludge Blend Tank and to the aeration basins to provide a supplemental carbon source. The curb walls of the new primary sludge pit will be raised to accommodate flood protection, as described in Design Memorandum 15, Site Civil. Primary Scum Pumping Two existing primary scum pumps are located on the top of the existing primary scum pit between the two primary clarifiers. The scum pumps are at the end of their useful life. The replacement pumps will be submersible chopper pumps, located in the existing scum pit. The primary scum discharge piping will be rerouted from the Sludge Blend Tank to the Digesters. Primary Effluent Diversion Box 1 Primary effluent discharges into the PEDB1. If the flow to the primary clarifiers is between 16 and 22 mgd, an overflow weir in the PEDB1 limits flow to 16 mgd, which is the capacity of secondary treatment. The overflow collects in a channel and flows by gravity to the Recirculation Pump Station. Overflow from the Headworks is also routed to the overflow channel in the PEDB1. Flow directed to equalization is typically passive overflow, but will be pumped by new flow equalization pumps based on a setpoint level in the Recirculation Pump Station. Recirculation Pump Station The existing Recirculation Pump Station currently pumps to the existing trickling filter using two axial flow pumps. The trickling filter will be removed from service and the Recirculation Pump Station will be converted to pump flow to the Equalization Basin. The existing pumps will be replaced with two new pumps due to the different pump capacity required for flow equalization. WRRF PROJECT PRIMARY TREATMENT PAGE 3 OF 4 Design Criteria Table 4‐1. Design Criteria Primary Treatment Design Condition Units Value Primary Clarifier Number ‐ 2 (2 duty)1 Diameter Feet 80 Side Water Depth Feet 10 Design Condition Units Value Hydraulic loading rate gpd/sf 21902 TSS removal efficiency (min) % 602 Mechanism Motor Horsepower 0.5 Primary Sludge Number ‐ 2 (1 duty, 1 standby) Primary Sludge Concentration mg/L 9,000 Wasting rate range Gallons per Day 113,000 to 210,000 Capacity Gallons per Minute 125 Head Feet 20 Motor Horsepower 3 Type ‐ Centrifugal recessed impeller Primary Scum Number 2 (1 duty, 1 standby) Capacity Gallons per Minute 75 Head Feet 30 Motor Horsepower 5 Type ‐ Submersible chopper Notes 1. Shelf spare motor for primary clarifier mechanism not installed. 2. Peak flow of 22 mgd with two units in service. Reliability and Redundancy Two primary clarifiers will remain on‐line continuously unless maintenance requires a shutdown. When a primary clarifier is out of service, ferric chloride and anionic polymer will be used for chemically‐ enhanced primary treatment to aid in solids removal (See Design Memorandums 3, Headworks Influent Pump Station and Design Memorandum 11, Chemical Storage and Feed Systems). There will be a shelf spare motor for the clarifier mechanism. WRRF PROJECT PRIMARY TREATMENT PAGE 4 OF 4 Two variable speed primary sludge pumps provide duty and standby service. Two constant speed primary scum pumps provide duty and standby service. Control Strategy The primary clarifiers will operate continuously. The primary sludge pumps will operate on a timed schedule or continuously based on an operator setpoint The primary scum pumps will operate on a timed schedule based on an operator setpoint. MEMORANDUM 5. Fine Screens PREPARED FOR: City of San Luis Obispo PREPARED BY: Todd Greeley/CH2M REVIEWED BY: Julian Sandino/CH2M and Zeynep Erdal/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the new Primary Effluent Fine Screen process needed for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. Effluent from the primary clarifiers and plant recycles will be screened to protect the downstream membrane bioreactor process. Functional Description Equalized primary effluent, plant recycles, primary sludge bypass, and chemicals are blended and then screened with fine band screens. The screenings will be washed, compacted, and discharged into a dumpster. The effluent from the screens, bioreactor influent, will be split to the existing and new bioreactor basins. Existing Facilities Primary effluent flows to the existing Primary Effluent Diversion Box (PEDB) #2. From there, existing piping is intercepted to transfer flow to the new primary effluent fine screen facility. Primary Effluent Diversion Box #2 The existing Secondary Effluent Diversion Box will be renamed the Primary Effluent Diversion Box #2 because it no longer contains secondary effluent. Primary effluent will flow to this box through the 36‐ inch pipe formerly used for secondary effluent recycle and may also flow from the Recirculating Pump Chamber. Connection to Secondary Clarifier 3 will be isolated. The calcium hydroxide chemical addition at this box will be maintained (See Design Memorandum 11, Chemical Storage and Feed Systems). New rotary drum thickener filtrate, primary sludge bypass used for carbon source, and supplemental carbon, if required, will be routed to this box and a constant speed mixer will be installed to blend these flows. Walls will be raised to accommodate flood protection, as described in Design Memorandum 15, Site Civil. WRRF PROJECT FINE SCREENS PAGE 2 OF 4 42‐inch Yard Pipe The existing 42‐inch secondary effluent pipe between Primary Effluent Diversion Box #2 and the existing aeration basins will be intercepted and used to convey primary effluent to the new Primary Effluent Fine Screen facility. New Facilities The new Primary Effluent Fine Screen facility will be located near Primary Effluent Diversion Box #2. The primary effluent will enter an influent channel followed by two screen channels. The screen channels discharge into an effluent channel and then split between new and modified bioreactors. All channels will be covered and odor control provided, as outlined in Design Memorandum 14, Odor Control Systems. Walls of the facility will be designed to accommodate flood protection, as described in Design Memorandum 15, Site Civil. Primary Effluent Screens Fine screens are required to minimize the introduction of materials that might be detrimental to the longevity of the downstream membranes. Fine screens will be 2‐mm, center‐fed band screens, unless the selected membrane manufacturer has other requirements. The screens will be sized to limit headloss to approximately 6‐inches with 50% blinding due to the hydraulic limitations at peak flows. Manually controlled slide gates will be used for isolation of each screen channel. Primary effluent screens will be located outdoors with a manufacturer‐provided stainless steel enclosure. Washer/Compactor Two washer‐compactors will be located outdoors and used to minimize the removal of organics with the screenings. Screenings will be discharged into an adjacent dumpster. Drain water from the washer/compactors will be returned to the influent channel, upstream of the fine screens. The dumpster will be located outside the flood control walls for operator access. The washer/compactors and dumpster will be located outdoors, uncovered. Sampler A refrigerated composite sampler will be located at the effluent channel to collect bioreactor influent. Flow Split Adjustable weir gates will be used to split the bioreactor influent. The flow will be separately piped to each bioreactor. Design Criteria Table 5‐1 lists the design criteria for the Fine Screen process. WRRF PROJECT FINE SCREENS PAGE 3 OF 4 Table 5‐1. Design Criteria Fine Screening Process Design Condition Units Value Average Annual Flow million gallons per day 6.1 Peak Equalized Flow million gallons per day 16.0 Primary Effluent Mixer Type ‐ Vertical top mount Number ‐ 1 Motor Size Horsepower 0.5 Primary Effluent Screen Type ‐ Center Feed Band Screen Number ‐ 2 (1 duty, 1 standby) Size Opening mm 2 Capacity, each million gallons per day 16 Washer/Compactor Number ‐ 2 (1 duty, 1 standby) Motor Size horsepower 7.5 Sampler Number ‐ 1 Reliability and Redundancy The mixer in Primary Effluent Diversion Box #2 is considered non‐critical and will have no installed redundancy. Failure of the mixer may affect the efficiency of chemical addition, but should not affect the ability to meet permit requirements. The primary effluent screens will be sized to treat the peak equalized flow of 16 mgd with one screen out of service. The washer/compactor will have an installed standby unit. Control Strategy Operators will select the supplemental carbon and/or primary sludge bypass flow rates on a daily basis based on the nitrate concentration in the membrane permeate. Chemical addition may be controlled based on a constant flow setpoint or paced to the bioreactor influent flow rate. Primary sludge bypass may be controlled as a percentage of the primary sludge flow. This primary effluent mixer will operate continuously at a constant speed. The Primary effluent screens will be placed in service by manually opening the isolation gates and placing the screen in Auto. The screen may run on a timer and/or based on level differential in the influent and effluent channels. The screening washer/compactors will operate in conjunction with each screen in duty/standby configuration. The Bioreactor influent sampler will collect samples proportional to bioreactor influent flow. WRRF PROJECT FINE SCREENS PAGE 4 OF 4 Figure 5‐1 Center Feed Band Screen by Eimco/Ovivo MEMORANDUM 6. Membrane Bioreactor System PREPARED FOR: City of San Luis Obispo PREPARED BY: Todd Greeley/CH2M REVIEWED BY: Julian Sandino/CH2M and Zeynep Erdal/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the new Membrane Bioreactor (MBR) System for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The MBR System provides secondary treatment of the bioreactor influent to produce a high quality permeate. Functional Description Secondary treatment will use bioreactor basins and membranes for the removal of biochemical oxygen demand (BOD), total suspended solids (TSS), ammonia, and nitrate. Bioreactor influent will be split to four bioreactors (also known as aeration basins). The bioreactor influent will be comprised of primary effluent and recycle flows which have been screened and augmented with any required chemicals, as described in Design Memorandum 1, Process Design Basis and Design Memorandum 5, Fine Screens. The bioreactors will use a Modified Ludzack Ettinger (MLE) configuration which consists of activated sludge, or biomass, in an anoxic zone and aerobic zone in series, as illustrated in Figure 6‐1. Influent BOD is utilized in the anoxic zone for denitrification; biologically converting soluble nitrate into nitrogen gas. The nitrate and biomass are brought into the anoxic zone by the mixed liquor recycle flow pumped from the end of the aerobic zone as well as return activated sludge (RAS) from the membrane tanks. In the aerobic zone, the influent ammonia is nitrified; biologically converted with dissolved oxygen into soluble nitrate. A part of the flow leaving the aerobic zone is returned to the anoxic zone and the rest will be pumped to the membrane tanks. Between the anoxic and aerobic zones one cell will be a swing zone, with the flexibility to be operated anoxic or aerobically. The membrane tanks provide a physical barrier for the separation of permeate from the mixed liquor. Permeate pumps use suction to draw out the permeate while the mixed liquor biomass becomes more concentrated. The concentrated biomass is returned to the aerobic zone of the bioreactors as RAS. The RAS will be conveyed by gravity back to the bioreactors. WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 2 OF 10 Anoxic 1 Anoxic 2 Swing Aerobic 1 Aerobic 2 Aerobic 3 Membrane Tanks Return Activated Sludge Bioreactor Influent Mixed Liquor Mixed Liquor Recycle Waste Activated Sludge / Scum Permeate Figure 6‐1 Bioreactor flow diagram, MLE configuration Existing Facilities Aeration Basins 1 and 2 Aeration Basins 1 and 2 are existing single‐pass basins which will be modified for the MLE bioreactor process configuration. The basins are each 20‐feet wide, 15‐feet sidewater depth, and have a top of wall approximately at grade. The basins are uncovered and have elevated walkways for access to mechanical equipment. Influent is split using fixed weirs and effluent from the basins discharge though isolation gates. Hydraulic level in the basin is currently maintained by the flumes leading to the final clarifiers. The aeration basins will be retrofit into Bioreactors 1 and 2. New bioreactor influent pipes will direct flow to each basin. Concrete baffles will be added to separate the basins anoxic, swing, and aerobic zones. Flood protection will be provided, as described in Design Memorandum 15, Site Civil. Walkways will be modified as needed to maintain access. A new drop box will be constructed at the effluent channel to route mixed liquor to the new Membrane Feed Pump Station. A new wetwell at the effluent channel will be used for waste activated sludge (WAS) and scum removal. Baffles and spray bars will be positioned to convey scum to the wetwell and minimize foam trapping. The existing diffuser system will be replaced with new diffusers and mixers as required for the MLE configuration and air demands based on process modeling and flow/load conditions. Propane Storage Tanks The propane storage tanks will be relocated during construction and removed when the new generator is commissioned. New Facilities Bioreactors 3 and 4 Bioreactors 3 and 4 will consist of two‐pass basins matching the invert elevation of the existing basins. The basins will be configured for MLE operation. Concrete baffles will be used to separate zones, similar to the modified existing basins. Top of wall will be coordinated with flood protection and top access will be provided as needed for equipment access. Structural features will be included to accommodate the future construction of an additional bioreactor. Membrane Tanks The membrane tanks are used to separate permeate from mixed liquor. Each tank consists of a series of cassettes, which each house a set of membrane modules. Membrane tanks will be designed to meet the requirements of the selected membrane manufacturer. Multiple tanks will be provided for redundancy and to allow routine maintenance. WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 3 OF 10 A common membrane influent channel will be used to split mixed liquor from the Membrane Feed Pumps to the individual membrane tanks. Weir gates will be used for isolation. RAS leaving the membrane tanks will overflow a weir to a common RAS channel and be split to the bioreactors. Equal hydraulic split of the RAS will be achieved by weirs and observed with flowmeters. Foam trapping will be prevented and means for foam collection will be included in the RAS channel. Each membrane tank will include space for one future membrane cassette. Tanks will be covered. Associated pumps will be located outdoors. Blower Building A new blower building will house the blowers for the process air and air scour systems and will include any other membrane equipment that must be located indoors. The building will be enclosed and house an electrical room to serve the area. The membrane facility layout will be developed after the membrane bioreactor system supplier is identified as part of the procurement process. Equipment Systems Mixers Mixers are used to maintain biomass in suspension in the anoxic zones. Each anoxic zone is separated into three cells by baffle walls, with the third cell configured as a swing zone. Each anoxic cell and each swing zone contains mechanical, top entry mixers. Platforms will be provided for support and motor access. Mixed Liquor Recycle Pumping Mixed liquor recycle pumps convey biomass and nitrate from the aerobic zone of the MLE process to the anoxic zone for denitrification. This pumping rate and the availability of BOD in the anoxic zone determines the quantity of nitrogen removal in the secondary treatment process. Mixed liquor recycle pumps will be horizontal submersible propeller pumps located in the basins. In Bioreactors 1 and 2 the pumps will discharge through a pipe from the aerobic zone back to the anoxic zone. In Bioreactors 3 and 4 the pumps will discharge through a wall pipe from the aerobic zone to the anoxic zone. A flap gate will be provided to prevent backflow. The pumps will be sized to provide four time maximum month flow with three basins in service. Membrane Feed Pumping Mixed liquor must be raised from the bioreactors to the membrane tanks to allow gravity flow of RAS back to the bioreactors. The membrane feed pumping flow will determine the RAS flow rate. Membrane feed pumps will be submersible can pumps moving mixed liquor from a buried header up to the membrane feed channel. Multiple pumps will be used to provide a large range of flows. WAS and Scum Pumping WAS pumps will remove solids from the MBR System to control the sludge age and to continuously remove scum and MBR foam. One WAS pump station will be located at the existing basins and one at the new basins. Submersible pumps will be used to send both WAS and secondary scum to the Solids Blend Tank. A modulating weir gate will allow continuous skimming of scum and periodic wasting to meet target wasting rates. Spray bars at the basins and channels will break up scum and guide it to the WAS pump stations. Baffling between anoxic and aerobic zones will encourage the movement of scum downstream towards the WAS pump stations. WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 4 OF 10 Permeate Pumping Permeate pumps pull relatively clean water through the membranes from the mixed liquor. These pumps will be provided as part of a package system by the membrane manufacturer and will be controlled based on bioreactor influent flows and the membrane maintenance requirements. They will be equipped with an educator system on the permeate pipe to prevent pump binding. Permeate pumps will be dry‐pit centrifugal pumps located outdoors at a level lower than the membrane tank water surface. The discharge of these pumps will be used to convey flow through the UV disinfection process. Membranes Immersed hollow fiber membranes will be used to separate solids and liquids in the membrane tank. Maintenance of the membranes will require backpulse, maintenance clean, and recovery clean cycles, generally controlled by a manufacturer‐provided control panel. All maintenance will be coordinated to provide a continuous discharge flow to the UV process. A break tank may be required, depending on requirements of membrane system, UV system, and variations in influent flow. Air Diffusers Diffusers in the basin aerobic zones will be used to transfer oxygen and maintain solids in suspension. Diffusers in basin swing zones will be used only when necessary to meet nitrification requirements. Air scour diffusers in the membrane tanks are used to maintain membranes and will be provided by the membrane manufacturer. Basin diffusers will be fine bubble membrane type. Each basin will have one swing zone and one aerobic zone in series. The aerobic zone in each basin will be divided into three cells and diffuser density will be tapered based upon the expected oxygen demand under design loading conditions. Diffuser depth in each basin will be the same. The diffuser depth will vary slightly in response to changes in bioreactor influent flow, permeate pumping rates, and membrane feed pumping rates. Process Blowers Process air blowers will provide low pressure air to the bioreactor basins for nitrification and BOD removal. One new turbo blower will soon be installed at the WRRF as part of a separate capital improvements project. It is anticipated that this new blower will be relocated to a new blower building, and it will provide process air for the bioreactors in coordination with additional new blowers. A clean dust free environment is critical for turbo blowers and the new blower to be installed prior to the WRRF project will need to be protected from dust to avoid maintenance issues. Air Scour Blowers Air scour blowers will provide low pressure air to the membrane tanks for membrane maintenance. Air scour blower will be provided by the membrane manufacturer. These blowers will be located in the new blower building with the process blowers. RAS Flow Split RAS will be split over fixed weirs to divide flow to the bioreactor basins. The split RAS will be piped to each basin, and discharged into the first cell of the aerobic zone or the swing zone, depending on the mode of operation. WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 5 OF 10 Chemical Cleaning Systems Membranes require periodic use of chemicals to remove organic and inorganic fouling. These chemicals are most commonly hypochlorite and citric acid, but this will be coordinated with the selected membrane manufacturer. Chemicals may be used to backpulse membranes or be placed in the membrane tanks to soak. If hypochlorite is utilized to remove organic fouling, provisions will be made to allow an alternative chemical in the event that the use of hypochlorite hinders the ability of the WRRF to meet effluent requirements for disinfection byproducts. Design Criteria Table 6‐1 and 6‐2 list the design criteria for the Membrane Bioreactor. Table 6‐1. Bioreactor Process Criteria Parameter Units Average Annual Maximum Month Maximum Month, One basin out of service Peak Day, Equalized Flow, One membrane tank out of service Bioreactor Influent Flow million gallons per day 6.1 8.4 8.4 16.0 Influent temperature °C 22 18.5 18.5 16 Solids Retention Time, total days 14 14 12 ‐ Solids Retention Time, aerobic days 9 9 9 ‐ Mixed liquor suspended solids, anoxic zone mg/L 3,210 4,820 5,680 5,680 Mixed liquor suspended solids, aerobic zone mg/L 4,230 5,980 7,250 7,600 Return activated sludge suspended solids mg/L 5,260 7,940 9,030 10,000 Mixed Liquor Recycle % Influent Flow 300% 400% 350% 300% Return Activated Sludge % Influent Flow 400% 300% 400% 330% Waste Activated Sludge. flow gallons per day 122,000 125,000 116,000 ‐ Waste Activated Sludge. load pounds per day 4,300 6,300 7,010 ‐ AOR, total pounds per day 13,000 18,750 19,560 29,990 AOR, Membrane credit1 pounds per day 3,040 3,740 4,190 3,500 AOR, Bioreactors pounds per day 9,960 15,010 15,370 26,490 Air Required, Swing Zone scfm 0 0 950 ‐ Air Required, Aerobic 1 scfm 820 3,310 3,080 ‐ WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 6 OF 10 Table 6‐1. Bioreactor Process Criteria Parameter Units Average Annual Maximum Month Maximum Month, One basin out of service Peak Day, Equalized Flow, One membrane tank out of service Air Required, Aerobic 2 scfm 2,000 3,320 3,410 ‐ Air Required, Aerobic 3 scfm 820 1,160 1,150 ‐ Air Required, total scfm 3,640 7,790 8,590 15,030 Notes: 1. To be coordinated with membrane manufacturer. Table 6‐2. Design Criteria Membrane Bioreactor System Design Criteria Units Value Bioreactors Number ‐ 4 Sidewater depth feet 15 Pass width feet 20 Volume, each basin gallons 410,000 Anoxic Zone 1 volume, each gallons 82,000 Anoxic Zone 1 volume, each gallons 82,000 Swing Zone volume, each gallons 41,000 Aerobic Zone 1 volume, each gallons 82,000 Aerobic Zone 2 volume, each gallons 82,000 Aerobic Zone 3 volume, each gallons 41,000 Membrane Tanks1 Number ‐ 5 (4 duty, 1 standby) Volume, each Gallons 60,000 Sidewater depth feet 10 Mixers Number ‐ 12 Type ‐ Vertical top mount Motor Size horsepower 4 WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 7 OF 10 Mixed Liquor Recycle Pumps Number ‐ 5 (4 duty, 1 shelf spare) Type ‐ Horizontal submerged propeller System Design Criteria Units Value Capacity, total million gallons per day 45 (4 x Maximum Month flow with one basin out of service) Capacity, each gpm @ TDH (feet) 8,200 @ 2 Motor Size horsepower 16 Membrane Feed Pumps Number ‐ 6 (5 duty, 1 standby) Type ‐ Submersible axial‐flow Capacity, total million gallons per day 84 Capacity, each gpm @ TDH (feet) 9,700 @ 10 Motor Size horsepower 50 Waste Activated Sludge Pumps Number ‐ 4 (2 duty, 2 standby) Type ‐ Submersible screw centrifugal Capacity gpm @ TDH (feet) 200 @ 30 Motor size horsepower 5 Permeate Pumps1 Number ‐ 5 (4 duty, 1 standby) Type ‐ centrifugal Capacity, total million gallons per day 20 Capacity gpm @ TDH (feet) 2,800 @ 15 Motor size horsepower 16 Membranes1 Type ‐ Hollow fiber Capacity ‐ 16 MGD, sustained for 48‐hours Minimum temperature °C 16 Maximum net flux, 4 duty tanks gallons per square foot per day 24 Hypochlorite System1 Concentration % 12 Capacity, estimated gallons per year 12,000 WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 8 OF 10 Citric Acid System1 Concentration % 50 Capacity, estimated gallons per year 1,200 Diffusers, Bioreactor Type ‐ Fine Bubble membrane disc Process Blowers Number ‐ 5 (4 new duty, 1 existing standby) Type ‐ Turbo Air Flow at Maximum Day Conditions scfm 15,000 Capacity, each scfm 3,750 new 4,100 existing Design Pressure psi 8.0 Horsepower, each Horsepower 200 Air Scour Blowers1 Type ‐ positive displacement Capacity, each scfm TBD Horsepower, each Horsepower TBD Notes: 1. To be coordinated with membrane manufacturer. Initial sizing based on GE Zenon. Reliability and Redundancy All bioreactors are intended to be in operation during maximum month conditions with associated equipment reliability provided separately, but the system can meet effluent criteria with one basin out of service. The membrane system will be sized to allow an equalized peak flow of 16‐mgd for 48‐hours with one membrane tank out of service, and a minimum of 10% spare space for additional cassettes. Other redundancy of membrane manufacturer supplied equipment will be developed in cooperation with the manufacturers. Mixers are critical to the operation of each bioreactor train. Vertical mixer spare parts such as an extra motor will allow quick repairs. Mixed liquor recycle pumps are critical to denitrification in each bioreactor train. A shelf spare pump may allow operation to be restored rapidly without draining a basin. Membrane Feed Pumping is critical to the treatment process and the conveyance of liquids on site. There will be multiple membrane feed pumps, so failure of one unit will temporarily diminish the overall capacity. Each WAS pump station will have a standby pump. WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 9 OF 10 Process blowers can treat maximum day design flows and loads with one unit out of service. Control Strategy Basins in Service Bioreactor basins will be brought in and out of service manually by opening and closing gates and taking equipment in or out of automatic modes. Bioreactor influent flow will be calculated by flow over a weir into each basin. Membrane tanks will be brought in and out of service automatically by the manufacturer’s package control panel to conduct back pulses or cleaning cycles as required. Recycle Rates The mixed liquor recycle pump speed in each basin will be controlled proportional to bioreactor influent flow, within a set band. The speed multiplier setpoint will modulate to achieve an operator selected nitrate concentration in the last anoxic cell. If the nitrate concentration is below the setpoint, the pump will speed up to supply more nitrate to the anoxic zone. If the nitrate concentration is above the setpoint, the pump will slow down to reduce the nitrate returned to the anoxic zone. The membrane feed pumps will operate on a lead/lag basis. They will run at an operator selected multiplier of the bioreactor influent rate. The membrane feed pump rate will increase if solids concentration in the RAS exceeds an operator selected setpoint. Waste Activated Sludge Pump Rates The WAS pumps will operate as duty/standby. Operators will select a daily wasting volume based on a target sludge age, the number of basins in service, and scum/foam wasting. The wasting rate will be split between the two WAS pump stations. Duty WAS pumps will operate intermittently to achieve the target wasting volume. Operators will be able to select for pumps to operate only between selected hours to avoid wasting during low flows. The modulating gate at each WAS pump station will typically maintain an operator selected depth below the basin effluent channel hydraulic level to maintain a constant flow of scum into the wetwell. Prior to a WAS pump cycle, the gate will open further to entrain the scum and provide adequate volume for the WAS pump to draw from. Near the end of the WAS pump cycle, the gate will return to its original position, allowing the pump to draw down the wetwell. Permeate Pumping Permeate pumps will be controlled by the membrane package control panel. The target permeate pump rate will be equal to the bioreactor influent. This target will be trimmed based on changes in level in the bioreactor basins due to wasting, spray water, and other flow variations. Aeration Process air flow to each aerobic cell and swing zone will be controlled based on dissolved oxygen concentration setpoints and the valves will be operated in a most‐open‐valve strategy to minimize the required process air pressure. The dissolved oxygen setpoints in each basin can be automatically modulated to achieve an ammonia setpoint in the final aerobic zone to further optimize aeration. The swing zone will typically be operated as an anoxic zone using mechanical mixing. Operators may choose to operate the swing zone aerobically and assign a dissolved oxygen setpoint. If the swing zone is operated aerobically, the operators should manually direct RAS to the swing zone and must manually WRRF PROJECT MEMBRANE BIOREACTOR SYSTEM PAGE 10 OF 10 relocate the nitrate probe to the second anoxic cell. The swing zone will typically be used when a basin is out of service and additional aerobic volume is necessary to achieve full nitrification. The process air blowers will be operated to maintain an operator selected air pressure setpoint, or a floating pressure setpoint that is linked to the most‐open‐valve strategy. Figure 6‐2 GE Zenon Membrane MEMORANDUM 7. Disinfection PREPARED FOR: City of San Luis Obispo PREPARED BY: Jennifer Chang/CH2M REVIEWED BY: Tim Bauer/CH2M, Zeynep Erdal/CH2M, and Jennifer Phillips/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the new UV disinfection process needed for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project, which will replace the existing chlorine disinfection process. A separate recycled water study is currently being performed for the City of San Luis Obispo. In the future, potable reuse may be implemented at the San Luis Obispo WRRF. Additional processes will need to be incorporated at that time and UV advanced oxidation process (UV‐AOP) is expected to be incorporated. Functional Description Permeate from the membrane bioreactor (MBR) is pumped to the in‐line UV disinfection system prior to discharge to allow disinfection byproducts effluent requirements to be met as required by the WWRF NPDES permit, starting November 2019. Effluent will be disinfected to Title 22 reuse water requirements. Construction sequencing of the project may require temporary pumping of filtered effluent from the tertiary filters to the UV disinfection system while the MBR system is being completed. Existing Facilities The existing chlorine contact basin will be taken out of service after it is no longer needed for disinfection. New Facilities The new UV system will be located outside under a sunshade near the existing filter complex. The UV system installed for the San Luis Obispo WRRF Upgrade project will be sized to achieve Title 22 disinfection. The UV system will be an in‐line reactor design, which will be a low pressure system. WRRF PROJECT DISINFECTION PAGE 2 OF 3 Effluent piping from the permeate pumps from the MBR will be routed to the UV system. The UV system will consist of several in‐line UV trains; the piping for each UV train will be manifolded off of the permeate header. Each UV train will have one or more in‐line reactors in series to achieve disinfection. The UV trains are configured to handle the range of flows through the San Luis Obispo WRRF. The number of UV reactors and trains will be based on peak flow requirements and will also be determined based on the turndown requirement of the UV reactors. Turndown considerations will be important in considering energy efficiency during low flow conditions. The layout of the UV system for Title 22 disinfection will be configured to accommodate future incorporation of UV AOP. Equipment and facility layout information from different UV manufacturers is being considered in determining the system requirements. Facility drawings will be developed following selection of a UV system supplier after the procurement process is complete. Design Criteria Table 7‐1. Design Criteria Disinfection Design Condition Units Title 22/Discharge Future UV‐AOP1 Maximum Flow million gallons per day (mgd) 16 9 Minimum Flow million gallons per day 0.5 0.5 Average Flow million gallons per day 6.1 4.52 Maximum Combined Aging/Fouling Factor ‐ 0.8 0.8 End of Lamp Life ‐ 0.9 0.9 Design Minimum UVT 65% 80% / 90%3 Dose mJ/cm2 80 Dose to be determined to achieve minimum 0.5 log reduction of 1,4‐ dioxane and 1.2 log reduction of NDMA. Oxidant Dose mg/L N/A 10 (hydrogen peroxide) pH ‐ 7‐8 7‐83 Notes: 1. Future potable reuse of the San Luis Obispo WRRF will incorporate UV‐AOP. 2. 1.6 mgd required discharge to creek. 3. Upstream processes will be added to the process when future potable reuse is implemented. UVT will be dependent on upstream processes and the design minimum UVT reflects the possible range. Reverse osmosis is not feasible due to location. Reliability and Redundancy The UV system will be sized to provide either one redundant train or one redundant reactor per train at a peak flow of 16 MGD to maintain Title 22 disinfection. If the UV dose falls below the setpoint, the redundant train or reactor will be called to start. WRRF PROJECT DISINFECTION PAGE 3 OF 3 Control Strategy The UV system will operate continuously to provide disinfection of effluent prior to discharge. The number of UV trains in service will be determined by the total flow to the UV system, which will be measured on the discharge of each permeate pump. Each UV train will be controlled by the UV package control system, but it is expected that trains will be called to start from SCADA. Each UV train will have a flow meter and flow control valve. The flow control valve will be used to balance flow across each train. Each UV train is controlled to maintain the UV dose required for disinfection based on the flow measured. When a train is called to be started, the UV lamps require a warm up time before the flow control valve opens. When a trains is called to be shut down, the UV lamps must cool down. If a train is called to be started prior to the end of the cool down time, the UV train must complete the cool down before starting the warm up time. Startup and cool down times vary based on technology and UV manufacturer. Figure 7‐1 In‐Vessel UV Vendor Drawing This page intentionally blank MEMORANDUM 8. Sludge Blending and Thickening PREPARED FOR: City of San Luis Obispo PREPARED BY: Emilio Candanoza/CH2M REVIEWED BY: Tim Bauer/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this memorandum is to define the necessary additions and modifications for converting the existing dissolved air flotation thickener (DAFT) into a sludge blending tank for the San Luis Obispo Water Resources Recovery Facility (WRRF) Project. Additionally, it will define the details for the new rotary drum thickeners at the San Luis Obispo WRRF. Functional Description Primary and waste activated sludge will be pumped to the existing DAFT tank which will be re‐purposed into a new sludge blend tank. The tank will be used to blend primary sludge from the Primary Clarifiers and waste activated sludge from the Membrane Bioreactor prior to thickening. Blending will be accomplished with an external pumped mixing system. The sludge blending pumps will be located on pads on a slab on grade adjacent to the blend tank. The objective of sludge blending is to homogenize the sludge into a consistent feed to the thickening process, and to provide relatively consistent blended sludge characteristics and flow rate for the thickening operation. The sludge blend pumps continuously mix and blend the contents of the sludge blending tank. Blended sludge from the sludge blending facility will be pumped to the new thickening facility. The thickening facility will consist of two rotary drum thickeners (RDTs) with integral flocculation tanks and associated polymer feed system. RDTs will directly feed thickened sludge transfer pumps which will pump thickened sludge to the digesters. The RDT is a rotation cylindrical drum that removes free water from sludge by gravity by allowing water to pass through a filter media. Polymer is injected upstream of the RDT before the flocculation tank. A vertical mixer is provided to thoroughly mix the sludge and polymer before entering the rotating drum. The objective of thickening is to reduce the water content of the blended sludge. This allows for a reduction in the required digester volume to meet the residence time required to achieve Class B WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 2 OF 8 biosolids. The RDTs will be used to thicken blended sludge to 6 percent total solids prior to digestion. The RDT feed pumps will be located at the sludge blend tank adjacent to the new thickening facility. Filtrate from the RDTs will be recycled to the Primary Effluent Diversion Box #2. Existing Facilities Sludge Blend Tank The existing DAFT unit thickens primary and waste activated sludge and primary and secondary scum prior to anaerobic digestion. The DAFT unit is a round tank 35 feet in diameter and 11 feet of side water depth with an inverted cone bottom. The majority of major equipment in the DAFT facility will be removed including air dissolution tanks, mixed sludge grinders, snail remover units, thickened sludge flow meter, bubbler panels, pressurization pumps, existing thickened sludge pumps, and the bottom sludge collector. New Facilities Sludge Blending New equipment will include two sludge blending pumps and two RDT feed pumps. The new equipment will be mounted on equipment pads adjacent to the blend tank and surrounded by a flood protection wall. There is an existing odor control unit provided at the DAFT facility which will be removed and the tank will be connected to the site wide odor control system. Sludge Blending Pumps There will be two sludge blending pumps located adjacent to the blend tank. Pumps will be solids handling, chopper type, centrifugal pumps to minimize potential for clogging of mixing nozzles. Adjustable speed drives are provided for these pumps to provide operational flexibility in mixing energy. To minimize buildup of settled material in the tanks, the suction of the pump will draw from the bottom center of the tank. The blending pump will discharge through nozzles that are sized, located, and oriented to ensure a well‐mixed tank. RDT Feed Pumps There will be two RDT Feed Pumps located at the sludge blend tank. The feed pumps will pump blended sludge from the blend tank to the RDTs. RDT feed piping will be configured to allow either pump to feed either RDT. The RDT Feed Pumps will be positive displacement rotary lobe pumps. Thickening The new thickening facility will be located adjacent to the sludge blend tank. The facility will include two RDTs, two polymer blend units and associated polymer tote storage and two thickened sludge transfer pumps. The facility will be open‐sided with a canopy cover and surrounded by a flood protection wall. Rotary Drum Thickeners Two RDTs will be located at the new thickening facility. The drum for each RDT unit will have an adjustable speed drive to allow operational flexibility. Each RDT will have an integral flocculation tank with an adjustable speed mixer and dedicated wash water booster pump. Filtrate from the RDTs will be recycled to the Primary Effluent Diversion Box #2. Each RDT is sized to thicken peak week sludge production rates. This will provide one redundant unit up to maximum month conditions. At sludge production rates higher than maximum month, both RDTs will need to be in operation. WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 3 OF 8 Thickening Polymer Cationic emulsion polymer is used in the thickening process to condition the blended sludge and improve the dewaterability of the blended sludge during thickening. Each RDT unit has an integral flocculation tank and mechanical mixer. A polymer injection ring and static mixer are located on the influent line to each flocculation tank to facilitate mixing the polymer with the process. Two polymer blending units and associated totes will be located in the thickening facility. Each polymer blending unit consists of a polymer feed pump, a blending chamber, dilution water supply, and associated piping and fittings. These polymer blending units will be dedicated to an RDT with manually valved interconnecting piping allowing operator to manually send polymer solution to either RDT unit. Two two‐hundred seventy five‐gallon totes will be used for storing liquid emulsion polymer. The totes will be placed on prefabricated “contain‐a‐totes” to contain spills, in addition to improving the positive suction head to the polymer blending units. The totes will be connected to the suction of the thickening polymer blend units so that thickening operations will not be impacted during tote replacement. A curb will extend around the polymer systems to prevent spilled polymer from spreading. An eyewash station will be provided adjacent to the polymer storage and feed area. Thickened Sludge Transfer Pumps Each RDT will have a dedicated thickened sludge pump located at the bottom of the solids discharge chute from each RDT. Solids from the RDT discharges into a hopper that feeds into the open throat of the thickened sludge pump. The hoppers of the thickened sludge pumps will be nominally sized to provide 8 minutes of residence time under average annual conditions. The thickened sludge pumps discharge thickened sludge to dedicated sludge headers that feed either digester. Pump discharge piping will be configured to allow either thickened sludge transfer pump to feed either digester. Thickened Sludge Pumps will be positive displacement, progressing cavity pumps with adjustable speed drives. The pumps will have an open throat suction and auger that is connected to the Thickened Sludge hopper for each RDT. Design Criteria Table 8‐1 lists the design criteria for sludge blending. Table 8‐1. Design Criteria for Sludge Blending Avg. Annual Operation Max. Month Operation Max. Week Operation Blended Tank Feed Dry Solids Concentration 0.7% 0.7% 0.8% Primary Sludge Dry Mass (lbs/day) 8,776 11,492 16,674 Waste Activated Sludge Dry Mass (lbs/day) 4,292 6,256 8,155 Total Volumetric Flow (gal/day) 234,624 285,191 384,780 Hydraulic Retention Time 8.1 hrs. 6.6 hrs. 4.9 hrs. WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 4 OF 8 Sludge Blend Tank Quantity 1 Diameter 35 ft. Height 18.5 ft. SWD 11 ft. Operating Volume 79,000 gallons Sludge Blending Pumps Type Pumped, Jet Nozzle Pump Type Horizontal Centrifugal, Chopper Number of units 2 (1 duty, 1 standby) Capacity 1,134 GPM Size 20 HP, Adjustable Speed Drive Table Notes Table 8‐2. Design Criteria for Thickening Avg. Annual Operation Max. Month Operation Max. Week Operation Blended Sludge Feed Dry Solids Concentration 0.7% 0.7% 0.8% Dry Mass Rate (lbs/day) 13,068 17,748 24,829 Volumetric Rate (gal/day) 234,624 285,191 384,780 % Volatile 85% 86% 85% RDT Polymer Addition Polymer Dosage 15 lbs/dry ton ‐ ‐ Polymer Solution 0.25% ‐ ‐ Polymer Storage Totes (275 gallons) ‐ ‐ Polymer Storage (gal) 550 ‐ ‐ Polymer Usage (gal/day) 12 16 22 Polymer Storage (days)1 23 17 12 Conditioned Sludge Feed Dry Mass Rate (lbs/day) 13,166 17,881 25,015 WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 5 OF 8 Avg. Annual Operation Max. Month Operation Max. Week Operation Volumetric Rate (gal/day) 239,323 291,573 393,709 Volumetric Rate (gal/min) 166 202 273 RDT Feed Pumps Type Rotary Lobe ‐ ‐ Number of units 2 (1 duty, 1 standby) ‐ ‐ Capacity 280 GPM ‐ ‐ Size 10 HP, Adjustable Speed Drive ‐ ‐ Thickened Sludge Transfer Pumps Type Progressing Cavity ‐ ‐ Number of units 2 (1 duty, 1 standby) ‐ ‐ Capacity 50 GPM ‐ ‐ Size 5 HP, Adjustable Speed Drive ‐ ‐ RDT Units Number of Units 2 (1 duty, 1 standby) ‐ ‐ Number of Operating Units 1 ‐ ‐ Capture Efficiency 85% ‐ ‐ Thickened Sludge Concentration 6% DS ‐ ‐ Design Sludge Flow per RDT (GPM) 166 202 273 Thickened Sludge Dry Mass Rate (lbs/day) 11,191 15,199 21,263 Thickened Sludge Volumetric Rate/Unit (gal/day) 22,358 30,365 42,481 Thickened Sludge Volumetric Rate/Unit (gal/min) 16 21 30 WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 6 OF 8 Avg. Annual Operation Max. Month Operation Max. Week Operation RDT Filtrate/Wash water Production Volumetric Rate from Sludge (gal/day) 216,965 261,208 351,288 Volumetric Rate from Washwater (GPM)2 40 40 40 Total Volumetric Rate (gal/day) 274,565 318,808 408,828 Table Notes 1. Days calculated based on a single tote. 2. Assumes both RDTs in operation. Reliability and Redundancy If the sludge blending tank is out of service, provisions will be included to feed primary and waste activated sludge directly to the RDTs. Redundancy is provided for sludge blending/mixing pumps and blended sludge transfer pumps. Each RDT will be sized for the peak week condition. This provides full redundancy for the RDT equipment and thickened sludge transfer pumps. Control Strategy Sludge Blend Tank The sludge blending tank level will be monitored through the supervisory control and data acquisition (SCADA) system. A high level switch will trigger an alarm. In the event a high level switch is triggered, all primary sludge and waste activated sludge pumps will turn off and will be prevented from operating until the operator has reset the alarm. Operators will select the duty sludge blending pump through the supervisory control and data acquisition (SCADA) system. To maximize the energy efficiency of the system throughout a 24 hour period, the duty pump will run at a predetermined reduced speed for 23 hours and at full speed for an additional hour. The pump will operate continuously unless the water level in the blend tank drops below an operator set low level, which will shut the pump off. If the measured water surface level rises above the operator set low level, the blend pump will automatically restart. Rotary Drum Thickener Feed Pumps The operator will select the duty RDT Feed Pump and RDT through the SCADA system. Only one RDT Feed Pump can discharge to a specific RDT at a time. The RDT Feed Pump dedicated to a specific RDT will come online when that RDT comes online and the measured level in its dedicated Sludge Blend Tank is above an operator‐adjustable low level. The speed of the RDT Feed Pumps will be controlled to match flow measured by the flow meter on the feed to the dedicated RDT to an operator‐adjustable flow setpoint. WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 7 OF 8 Rotary Drum Thickeners When an RDT is called to run, the flocculation tank drain valve will be called to close, the associated RDT Feed Pump is called to run, the flocculation mixer and RDT drum are called run at operator adjustable set speeds, and the associated polymer blend unit will be called to run. Blended sludge is combined with polymer upstream of the flocculation tank. The conditioned blended sludge then flows by gravity from the flocculation tank into the initial section of the rotating drum. As the drum rotates, the blended sludge is transported along the drum. Water in the blended sludge will separate and pass through the small openings in the drum, effectively thickening the sludge. Wash water will be supplied to the RDT unit for automatic washing of the rotating drum. Solenoid valves will operate on an adjustable timed basis to spray the outside of the drum and prevent excessive blinding or buildup of materials on the drum. At the opposite end of the drum from the flocculation tank, the thickened sludge will fall into its respective thickened sludge hopper. As the hopper fills, the thickened sludge pump dedicated to the RDT will be called to run at an operator adjustable level setpoint and the pump will run at a speed to maintain a level setpoint within the hopper. The thickened sludge concentration from the RDT will be monitored via operator sampling on a per shift basis. Thickening Polymer Units A hydrostatic level element will monitor the pressure on the discharge from the polymer tote to indicate the quantity of polymer in a tote. Each operating RDT will be fed polymer solution by a designated polymer blending unit. When the polymer blend unit is called to feed polymer solution to an RDT, the polymer feed pump will pump emulsion polymer from a tote into the blending chamber. Polymer feed to the RDTs will be flow paced based on the measured blended sludge flow to the designated RDT and the desired polymer dose. The emulsion polymer is mixed and activated with dilution water (2W) in the blending chamber and then conveyed to the designated RDT. The diluted polymer concentration is expected to range between 0.1 and 0.5 percent with an expected target concentration of 0.20 to 0.25 percent. The dilute polymer concentration will be manually adjustable. Thickened Sludge Pumps Thickened sludge flow rate is continuously monitored on the discharge from each pump and transmitted to the SCADA system. The operator will select which digester to receive thickened sludge through the SCADA system. Solids concentration will be monitored via operator sampling on a per shift basis. The Thickened Sludge Pumps will operate at variable speed to maintain an operator set level in the Thickened Sludge hoppers. The sludge level in the hopper is continuously monitored and transmitted to the SCADA system. The pumps will shut down upon detection of low level in the hopper. In the event a high liquid level is detected in any of the digesters, the Thickened Sludge Pumps and all other systems in the thickening process will turn off. WRRF PROJECT SLUDGE BLENDING AND THICKENING PAGE 8 OF 8 Figure 8‐1 RDT Vendor Drawing MEMORANDUM 9. Digestion PREPARED FOR: City of San Luis Obispo PREPARED BY: Emilio Candanoza/CH2M REVIEWED BY: Tim Bauer/CH2M DATE: August 5, 2016 PROJECT: Water Resources Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the necessary digestion improvements for the San Luis Obispo Water Resources Recovery Facility (WRRF) Project. The digesters at the WRRF will provide mesophillic anaerobic digestion with two digesters and an associated Digester Control Complex to house digester heating, pumping, and gas handling equipment. The WRRF currently has three digesters that operate in series. Two are used as primary digesters and the third is used for storage. Existing Digester No. 1 will be retained for digestion while the other two (No. 2 and No. 3) will be repurposed for other process needs or abandoned in place. Functional Description The digestion process must be capable of stabilizing the solids generated at the WRRF to the EPA’s 40CFR Part 503 Class B standards. This capability requires a minimum solids retention time (SRT) of 15 days at mesophilic temperatures of at least 35º C (95º F) to meet pathogen destruction requirements and a minimum volatile solids destruction of 38 percent to meet vector attraction reduction requirements. The digesters will process the thickened primary and waste activated sludge from the new Thickening Facility. Additionally, primary and secondary scum will be pumped directly to the digesters from the scum pits. Existing Facilities The existing anaerobic digester No. 1 is conventional in style, with a relatively shallow sidewater depth in relation to tank diameter and flat bottom. It is a concrete tank having an inside diameter of 60 feet and a maximum sidewater depth of 25 feet with a fixed cover. When operating at the maximum sidewater depth, the existing digester has a liquid volume for active digestion of roughly 0.53 million gallons (MG). WRRF PROJECT DIGESTION PAGE 2 OF 7 The existing digester has a gas mixing system and roof mounted in tank heating coils for digester heating. These systems will be removed and the digester retrofitted for a pump mixing system and external spiral heat exchangers for digester heating. New Facilities New Digester No. 2 The new digester will be similar in size to existing digester No. 1 with the same liquid volume for active digestion of 0.53 MG. The digester will have an inside diameter of 60 feet and sidewater depth of 25 feet with a cone bottom and fixed concrete roof. The new digester will have additional height over the existing digester due to current code requirements for sloshing. The additional height will provide additional digester gas storage volume. A protective lining to minimize corrosion of concrete will be installed inside the digester on the underside of the roof slab and walls above an elevation that is 3 feet below the normal water surface level. No protective lining will be installed 3 feet below normal water surface level because this concrete will not normally be exposed to the corrosive gases present in the headspace of the digesters. The minimum 15‐day residence time is provided in the active volume at maximum month conditions with all digesters online. In the event that one digester is offline during maximum month conditions, a minimum 15.7‐day residence time is provided in the active volume to allow for stable digester operation. Active volume is assumed to be 90% of the total volume of the digester to account for grit accumulation. Digester Feed and Transfer System The digested sludge feed system is sized based on the capacity of the Thickened Sludge Pumps. See Memorandum 8 Sludge Blending and Thickening for information on the Thickened Sludge Pumps’ capacity and operation. Both digesters will operate in parallel and receive the thickened sludge from the thickening process. Primary and secondary scum will be pumped directly to either digester. Digested sludge will be pumped to the dewatering facility for thickening and dewatering prior to disposal. The sludge transfer pumps will be manifold to allow either pump to draw from either digester and pump to either screw press at the dewatering facility. The Digested Sludge (DS) Transfer Pumps are located at grade between the two digesters and surrounded by a flood protection wall. The pumps will be positive displacement, progressing cavity pumps with adjustable speed drives. Digester Mixing System The digesters will have a dedicated external pumped mix system. The DS Mixing Pumps will be located at grade in the digester control complex. The digester control complex will be open‐sided with a canopy cover. Three DS Mixing pumps will be provided (2 duty and 1 standby). The standby pump will be shared between digesters. Digester Mixing Pumps will be solids handling, chopper type, centrifugal to minimize potential for clogging of mixing nozzles. Each of the two digester mixing pumps is sized to completely mix the contents of the new digester. Adjustable speed drives are provided for these pumps to provide operational flexibility in mixing energy. The digester will be continuously mixed. To minimize buildup of settled material in the tanks, the suction of the Digester Mixing Pump will draw from the bottom center of the digester. A minimum of three discharge nozzles in each digester will be sized, located, and oriented to ensure a well‐mixed digester. WRRF PROJECT DIGESTION PAGE 3 OF 7 A digester foam suppression system is provided as a part of the Digester Mixing System. A branch off of the mix pump discharge will be routed to the headspace of the new digester. This branch will terminate in a nozzle specifically designed to entrain foam into the digested sludge. A motorized valve on this branch line will open intermittently to spray down foam in the new digester. Digester Heating System The Digester Heating System is composed of an existing boiler and cogen unit, heat exchangers, and recirculation pumps for digested sludge, hot water, and hot water supply/return. All components of the heating system (boiler, heat exchanger, and recirculation loops/pumps) shall be sized to provide the capacity to heat incoming sludge at maximum month sludge production rate from 60°F to 98°F and maintain 95°F with an ambient air temperature of 50°F (2013 ASHRAE 1 percent value). Further investigation of the existing hot water heating systems (cogen and boiler) are required to determine whether sufficient heat is available to heat the digesters. Three spiral DS Heat Exchangers will be located (2 duty and 1 standby) and three sludge recirculation pumps (2 duty and 1 standby) will be located at grade in the digester control complex. The standby heat exchanger and sludge recirculation pump will be shared between digesters. These pumps will recirculate sludge from the digester through the Heat Exchangers. These pumps are adjustable speed, solids handling, chopper type centrifugal. There will be three sludge hot water pumps to recirculate hot water from the hot water supply/return (HWS/R) loop through the DS Heat Exchangers. These pumps are constant speed, inline, centrifugal pumps. These pumps are dedicated to a DS Heat Exchanger. Digester Gas System Digester gas is currently fed to the cogen unit. In cases where there is excess gas or the cogen unit is off line, the digester gas is burned at the existing flare. The digesters will be tied into the existing digester gas system. The digesters will have a pressure and vacuum relief valve as well as a foam separator and sediment trap. Gas piping will be sloped to low points. At low points, condensate traps will be accessible to manually drain condensate from the gas line. Digester gas pressure will be monitored at each digester. Ferrous Chloride Ferrous chloride solution is currently used to reduce odors in the digesters and hydrogen sulfide in the digester gas. Ferrous chloride addition is assumed to remain unchanged as part the digester upgrade. Design Criteria The design criteria for the digesters is listed in the table below. Table 9‐1. Design Criteria for the Digesters Avg. Annual Operation Max. Month Operation Max. Week Operation Digester Feed Dry Mass Rate (lbs/day) 11,191 15,199 21,263 Volatile Solids Rate (lbs/day) 9,473 13,007 17,999 Volumetric Rate (gal/day) 23,358 30,365 42,481 WRRF PROJECT DIGESTION PAGE 4 OF 7 Table 9‐1. Design Criteria for the Digesters Avg. Annual Operation Max. Month Operation Max. Week Operation Concentration (% DS) 6% 6% 6% Digesters Digester No. 1 (Existing) Diameter 60 ft ‐ Sidewall Depth 25 ft ‐ Operating Volume 0.53 mg ‐ Percent Active 90% ‐ Active Volume 0.48 mg ‐ Digester No. 2 (New) Diameter 60 ft ‐ Sidewall Depth 25 ft ‐ Operating Volume 0.53 mg ‐ Percent Active 90% ‐ Active Volume 0.48 mg ‐ Solids Residence Time With all units in service (days)1 42.7 31.4 ‐ With 1 unit out of service (days)1 21.3 15.7 ‐ Volatile Solids Loading With all units in service (lbs VS/day/1000cf) 74 102 ‐ With 1 unit out of service(lbs VS/day/1000cf) 149 204 ‐ Table Notes Note 1. Solids residence time based on 90% active volume. WRRF PROJECT DIGESTION PAGE 5 OF 7 Table 9‐2. Design Criteria for the Digester Equipment Digester Mixer Type Pumped, Jet Nozzle ‐ ‐ Pump Type Horizontal Centrifugal, Chopper ‐ ‐ Number of units 2 (1 duty, 1 standby) ‐ ‐ Capacity 2800 gpm ‐ ‐ Size 50 HP, Adjustable Speed Drive ‐ ‐ Redundancy Duty/Standby ‐ ‐ Sludge Recirculation/Heating Pumps Type Horizontal Centrifugal, Chopper ‐ ‐ Number of units 3 (2 duty, 1 standby) ‐ ‐ Capacity 350 gpm ‐ ‐ Size 5 HP, Constant Speed ‐ ‐ Sludge Hot Water Pumps Type Inline Centrifugal ‐ ‐ Number of units 3 (2 duty, 1 standby) ‐ ‐ Capacity 350 GPM ‐ ‐ Size 5 HP, Constant Speed ‐ ‐ Heat Exchanger Type Spiral ‐ ‐ Number of units 3 (2 duty, 1 standby) ‐ ‐ Capacity 678,000 BTU/hr ‐ ‐ WRRF PROJECT DIGESTION PAGE 6 OF 7 Digested Sludge Pump Type Progressive Cavity ‐ ‐ Number of units 2 (1 duty, 1 standby) ‐ ‐ Capacity 22 gpm ‐ ‐ Percent DS 3.3% ‐ ‐ Mass Rate 8,200 lbs/day ‐ ‐ Size 5 HP, Variable Speed ‐ ‐ Reliability and Redundancy In general, redundancy will be provided via a third standby unit for each equipment type to be housed in the digester control complex. Three digested sludge feed pumps, for example, will be manifold and able to pump from either digester. The third standby pump will be regularly rotated into service. With the construction of Digester No. 2, a minimum 15‐day SRT will be provided at the average annual solids production condition with one digesters out of service for maintenance. In the event that one digester is offline during maximum month conditions, a minimum 15.7‐day residence time is provided in the active volume. Control Strategy Digester Feed and Transfer System Thickened sludge is fed sequentially to each digester. Only one motorized valve on the thickened sludge feed to each digesters will be open at any time so that only that digester is being fed thickened sludge. The valve will remain open until an operator specified volume of digested sludge has been fed to that digester. The feed valve for the next digester to be fed will be opened and the valve on the full digester will be closed. The water surface level in digesters is continuously monitored. Additionally, a high‐level switch will trigger an overflow alarm. If triggered, the high‐level switch will shut down all thickening equipment. The motorized valves on the suction of the DS Transfer Pumps alternate open/close so that the DS Transfer Pumps draw out of the digester when it is not being filled with thickened sludge/scum. The DS Transfer Pumps operate at an operator set speed to draw down the digester tank level to an operator set low operating level. The DS Transfer Pumps will shut off when this low operating level is reached. The digested sludge flow rate is continuously measured on the discharge from each DS Transfer Pump. Digester Mixing System Each digester mixing pump is sized to provide mixing for the digester and will operate in a duty/standby mode. The third pump is provided as a swing pump for redundancy. The online digester mixing pump will operate continuously. The digested sludge flow rate is monitored on the discharge of each pump. The speed of the online mixing pump will be controlled to meet an operator set flow rate. WRRF PROJECT DIGESTION PAGE 7 OF 7 The motorized valve on the foam suppression piping will be opened intermittently to entrain foam into the digested sludge. This valve can be opened automatically based on detection of a foaming event as well as based on an operator set frequency and duration as well as manually opened by the operator through the SCADA. Digester Heating System The temperature of digested sludge is monitored continuously on the digester sludge recirculation heating pump suction from the new and existing digester as well as on the sludge discharge from the new and existing heat exchangers. The temperature of HWS/R is monitored continuously on the inlet and outlet of the heat exchangers. If the measured temperatures at any of these points falls outside of operator adjustable ranges, an alarm will be triggered. The boiler burner will be controlled by the system control panel to maintain an operator adjustable hot water supply temperature, approximately 170°F to 180°F. The boilers will operate in duty/standby. The standby boiler will not be brought online automatically. Instead, upon receiving an alarm, the operator should investigate the cause for the alarm and manually switch to the standby unit if needed. The duty hot water circulating pump operates continuously. The standby pump will not be brought online automatically. Instead, upon receiving an alarm, the operator should investigate the cause for the alarm and manually switch to the standby unit if needed. One Sludge Hot Water Pump will be dedicated to each new heat exchanger. The pump dedicated to a specific heat exchanger will run continuously while the heat exchanger is in service. The motorized three‐way valves on the suction of these pumps will modulate to maintain the hot water temperature feeding the heat exchanger. One Digester Sludge Recirculation Heating Pump will be dedicated to each heat exchanger. The duty pump will operate continuously. These pumps are adjustable speed. Digested sludge temperature is monitored on the discharge from the heat exchanger. The third pump is provided as a swing pump for redundancy. Digester Gas System Digester gas pressure is continuously monitored at the discharge from the digesters. Digester gas flow rate is continuously monitored at the cogen unit and flare. The foam separator for the digester will continuously receive spray water (3W) when the digester is online. Draining the moisture and sediment trap and digester gas piping at the low point and the waste gas burners is an automatic operation based on a timer. The priority should be to supply digester gas to the cogen unit with the pressure‐relief valves on each tank only providing an emergency release only. Pressure‐relief valves at each tank and pressure‐ regulating valves at the flare are manually adjustable. The settings for the pressure relief valves will be set at a higher pressure setting than the pressure‐regulating valves at the flare. This page intentionally blank MEMORANDUM 10. Digested Sludge Storage and Dewatering PREPARED FOR: City of San Luis Obispo PREPARED BY: Emilio Candanoza/CH2M REVIEWED BY: Tim Bauer/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to describe the necessary modifications for the digested sludge dewatering facility for the San Luis Obispo Water Resource Recovery Facility Project (WRRF). The WRRF currently utilizes a screw press for dewatering digested sludge. An outdated belt filter press serves as a redundant unit alongside the existing screw press. The belt filter press is at, or approaching, its end of useful life and will be replaced with a new screw press identical to the existing equipment. Functional Description The objective of dewatering is to increase solids concentration and decrease the volume of digested biosolids to reduce the quantity of hauling that is required to transport the biosolids to land application. The Digested Sludge Feed Pumps convey the digested sludge from the Digesters to the Screw Presses. The Dewatering Polymer Units condition the digested sludge upstream of dewatering Screw Presses to improve the dewaterability of digested biosolids. The Screw Presses separate liquid from the digested sludge using a combination of gravity drainage and compaction to achieve a desired dewatered sludge (cake) solids concentration (18 percent total solids). The screw conveyors convey the cake to the haul off containers and distribute the cake evenly. Filtrate from the dewatering process is sent back to the Side Stream Treatment for treatment. Existing Facilities The existing dewatering facility is comprised of two three‐sided structures connected by a covered load out area. The older of the two three‐sided structures houses the outdated belt filter press. This unit will be demolished and replaced with a new screw press. The existing screw press and associated three‐ sided structured was constructed in 2015 and will remain. WRRF PROJECT DIGESTED SLUDGE STORAGE AND DEWATERING PAGE 2 OF 6 Screw Press The existing screw press was installed as part of the WRRF Energy Efficiency Project and currently services the solids produced from the plant. At peak operation, the screw press has a peak hydraulic loading rate of approximately 65 gpm and is intended to be operated 14 to 16 hours per day. Modifications to the existing screw press building include relocation of the existing feed pump. This progressing cavity pump will be relocated to the digester complex to provide better pump suction conditions for the digested sludge transfer operations. Additionally, the new polymer unit supporting the new screw press will be located in this building adjacent to the existing screw press polymer unit. This will provide central polymer tote storage and handling. New Facilities New Screw Press The facility that houses the current belt filter press will be retrofitted to house a second screw press. The new screw press facility will be similar to the existing facility which is located directly adjacent to it. The new screw press facility will house the screw press, flocculation tank, and a load out bay to be shared with the existing screw press. The new screw press will be the same manufacturer and model as the existing screw press to provide uniformity of equipment and better maintenance and operation. After conditioning with polymer solution, the digested biosolids are fed to the screw press. These dewatering units press the conditioned sludge both by gravity drainage and by gradually increasing pressure on the sludge. The Screw Press unit will discharge cake into shaftless screw conveyors to the load‐out bay and distributed across the haul off containers. Haul off containers are assumed to be roll‐off type. Size and access requirements are to be confirmed with service provider. Operating hours per week are based on one unit in operation at average annual and maximum month biosolids production, two units can be used to reduce the operating hours during peak conditions. The speed of the screw on the Screw Press will be adjustable to allow flexibility in optimizing performance. Dewatering Polymer Addition of polymer results in flocculation of sludge particles to improve dewaterability. Polymer will be injected to the digested sludge feed to each Screw Press. A flocculation tank, will be used to ensure the polymer solution is adequately mixed with the digested sludge. Two polymer blending units (one new and one existing) and associated totes will be located in the existing screw press building. The polymer blending unit consists of a polymer feed pump, a blending chamber, dilution water supply, and associated piping and fittings. These polymer blending units will be dedicated to a Screw Press with manually valved interconnecting piping, allowing the operator to manually send polymer solution to any Screw Press. Non‐potable water (2W) and plant water (3W) will provide necessary make up and post dilution water. Two‐hundred seventy five‐gallon totes will be used for storing liquid emulsion polymer. The totes will be placed on prefabricated “contain‐a‐totes” to contain spills, in addition to improving the positive suction head to the polymer blending units. Two totes operating in duty/standby will be connected to the suction of the Screw Press polymer blending units so that dewatering operations will not be impacted during tote replacement. WRRF PROJECT DIGESTED SLUDGE STORAGE AND DEWATERING PAGE 3 OF 6 A curb will extend around the polymer systems to prevent spilled polymer from spreading. The slab in this curbed area will slope to drain. A safety shower/eyewash station will be provided adjacent to the polymer storage and feed area. Dewatering Filtrate Combined filtrate and wash water will drain from each Screw Press. A manhole pump station will be located just outside of the dewatering facility. Filtrate will be collected from each screw press and routed to the pump station and will be pumped to Side Stream Treatment process. The filtrate transfer pumps will be non‐clog submersibles. Design Criteria The design criteria for dewatering is listed in Table 10‐1 below. Table 10‐1. Design Criteria for Dewatering Avg. Annual Operation Max Month Operation Digested Sludge Feed Total Solids Dry Mass Rate (lbs/day) 6,104 8,240 Volumetric Rate (gal/day) 22,358 30,365 Concentration %DS 3.3% 3.3% Screw Press Sizing Hours of Operation (hrs/day)1 10 10 Number of Units in Operation 1 1 Capacity Required, Each (dry lbs/hr) 610 824 Calculated Volumetric Feed Rate (gpm) 37 51 Dewatering Polymer Polymer Dosage (lbs/ dry ton) 30 Polymer Solution 0.25% Polymer Storage Totes (275 gallons) Polymer Storage (gal) 550 Polymer Usage (gal/day) 10.5 14.1 Polymer Storage (days) 2 26 19 Total Flow to Screw Press Sludge + Polymer, Dry Mass Rate (lbs/day) 6,196 8,364 Sludge + Polymer Solution, Volumetric Rate (gal/day) 26,544 36,016 WRRF PROJECT DIGESTED SLUDGE STORAGE AND DEWATERING PAGE 4 OF 6 Table 10‐1. Design Criteria for Dewatering Avg. Annual Operation Max Month Operation Dewatered Sludge Production Volumetric Rate (CF/day) 521 703 Filtrate Production Volumetric Rate (gal/day) 22,647 30,755 Screw Presses Number of Existing Units 1 Number of New Units 1 Capacity, Each (dry lbs/hr) 667 Capacity, Each (gpm) 38 Size 5 HP, Adjustable Speed Drive Polymer Feed Pumps Type Progressing cavity Number of Units 2 (1 duty, 1 standby) Capacity 2.5 gph Size 0.5 HP, Adjustable Speed Drive Filtrate Pumps Type Submersible Number of Units 2 (1 duty, 1 standby) Capacity 60 gpm Size 0.5 HP, Adjustable Speed Drive Screw Conveyor Type Shaftless Number of Units 3 Number of Drop Points 4 Size 12 in. WRRF PROJECT DIGESTED SLUDGE STORAGE AND DEWATERING PAGE 5 OF 6 Pitch 9 in. Speed 26 rpm Table Notes 1. Assumes 12 hour shift with screw press in operation for 10 hours 2. Days calculated based on a single tote. Reliability and Redundancy In general, redundancy will be provided by a standby unit for each equipment type. The addition of the second screw press and associated equipment will provide redundancy for the dewatering process, however, both units may need to run during maximum month and peak week conditions depending on the operating hours. Control Strategy Screw Press Feed Pumping A Screw Press Feed Pump is located in the digester control complex and described in Design Memorandum 9, Digestion. Screw Presses The Screw Press will be manually brought online and taken offline at its control panel. Each Screw Press will be controlled by an individual vendor‐supplied control panel. At this panel, the Screw Press polymer dosage set point, biosolids feed rate, and speed will be controlled. Screw Press Polymer A Screw Press polymer blending unit is dedicated to a particular Screw Press. Similar to the Screw Press Feed Pumps, the interconnecting pipe between the Screw Press polymer blending units and the Screw Presses are manual, so the operator must ensure the flow path is valved correctly to feed the desired Screw Press with the correct Screw Press Polymer Blending Unit. The speed of the Screw Press emulsion polymer feed is controlled by its dedicated Screw Press control panel. The makeup water and post‐dilution water flow rates are manually adjustable at each polymer blending unit. When the polymer blending unit is called to feed a polymer solution to a Screw Press, the polymer feed pump will pump emulsion polymer from the totes into the blending chamber. Polymer feed to the Screw Presses will be flow paced based on the measured digested biosolids flow to the designated Screw Press and the desired polymer dose. The emulsion polymer is mixed and activated with dilution water in the blending chamber and then conveyed to the designated Screw Press. Filtrate Pumping Filtrate from Screw Press drains into a manhole pump station. At the beginning of dewatering operation, the pump station will be completely empty, having been drained during the previous evening. Filtrate will flow to the pump station until the measured level reaches the high level set point. Sump pumps will operate in a lead/lag configuration with the lead pump called to run until the measured level reaches the low level shut off. WRRF PROJECT DIGESTED SLUDGE STORAGE AND DEWATERING PAGE 6 OF 6 Cake Conveyors and Hauling When a Screw Press starts, its associated cake conveyor will automatically turn on. Cake will be routed to the load‐out bay until the calculated quantity of cake reaches an operator set point for a full container. When this set point is reached, the operator will be notified via the SCADA system. The container will then need to be replaced. After an empty container is in place the operator will reset the full container notification with a push button located in the lead load‐out bay. To evenly distribute cake across the container being filled, cake will be routed sequentially to each of the four cake drops per bay. All knife gate valves above the container to be filled will begin in the open position. Cake will drop through the front most drop until the calculated quantity of cake to that drop reaches an operator set point. The knife gate valve on that drop will then close and cake will be discharged to the next drop. This is repeated to each drop along the length of the container. In the event a container is only partially full when scheduled shut down of dewatering operations occurs, the SCADA system will retain the calculated weight and set points at shutdown. The following day when dewatering operation is resumed, the filling sequence will resume based on where it was stopped previously. MEMORANDUM 11. Chemical Storage and Feed Systems PREPARED FOR: City of San Luis Obispo PREPARED BY: Jennifer Chang/CH2M REVIEWED BY: Zeynep Erdal/CH2M, Tim Bauer/CH2M, and Jennifer Phillips/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This memorandum includes a description of existing chemical systems at the San Luis Obispo Water Resource Recovery Facility (WRRF) and proposed chemical systems for the San Luis Obispo WRRF Capacity and Effluent Quality Upgrade Project (Upgrade Project). Existing chemical systems at the WRRF include the following: Calcium Hydroxide for the bioreactors Ferrous Chloride for anaerobic digesters Polymer for the centrifuges Sodium Hypochlorite, Sodium Bisulfite for the existing chlorination and dechlorination for disinfection, residual chlorine for recycled water The plant upgrade work will include the following: Polymer and supplemental carbon in the new chemical storage area Sodium Hypochlorite, Citric Acid at the membrane facility Polymer in the Dewatering Building Ferric chloride will replace the existing Ferrous Chloride system at the digester facility, to be used at the digesters and for chemically enhanced primary treatment, if a primary clarifier is out of service at peak flow Functional Description The new chemical storage area will contain the polymer and supplemental carbon chemical systems in two separate containment areas. The polymer, along with ferric chloride stored separately at the digester facility, will be used intermittently to provide chemically enhanced primary treatment at the WRRF PROJECT CHEMICAL STORAGE AND FEED SYSTEMS PAGE 2 OF 5 primary clarifiers. The supplemental carbon will be used intermittently to provide additional carbon to the bioreactors. Existing Facilities The existing calcium hydroxide storage and feed system will not be modified. The existing sodium hypochlorite storage and feed system consists of three 5,500 gallon polyethylene tanks and peristaltic pumps that feed different applications. Table 11‐1 shows information regarding the current point of application. Table 11‐1. Existing Sodium Hypochlorite Applications Application Number of Units Service Chlorine contact tanks 2 Removed from service Filter towers or nitrified effluent box 2 Removed from service Reuse 2 Unmodified – remains in service 3W pipe 2 Unmodified – remains in service The existing sodium bisulfite storage and feed system consists of two 5,500 gallon polyethylene tanks and two diaphragm metering pumps that feed the end of the chlorine contact tanks for dechlorination. This system will be taken out of service upon the upgrade project completion. The existing ferrous chloride storage and feed system is located at the digester complex. There are two 3,600 gallon tanks and two diaphragm metering pumps that feed the digesters to reduce odors and hydrogen sulfide. It is assumed that no modifications are required for this system. Ferrous chloride is not suitable for use as a coagulant; however, ferric chloride can be used for hydrogen sulfide treatment. Due to the intermittent use of ferric chloride for chemically enhanced primary treatment, the conversion of the ferrous chloride system to ferric chloride is being evaluated, which would serve the digesters for hydrogen sulfide control, as well as the primary clarifiers for chemically‐enhanced primary treatment. When ferric chloride is needed for chemically enhanced primary treatment, dosing will be at a rate of approximately 20 mg/L using one duty peristaltic pump and an additional pump for standby and maintenance. Ferric chloride will be dosed into the influent channel of the aerated grit chambers. Mixing will occur within the chambers. The existing polymer system is located at the Dewatering Facility. Details for the dewatering polymer system are in Design Memorandum 10, Digested Sludge Storage and Dewatering. New Facilities Chemical Storage Facility The Chemical Storage Facility will have a truck unloading station to contain any spills and leaks that occur in the unloading process. A safety shower will be located near the unloading station connection. CEPT Polymer Polymer will be added to the inventory of plant chemical systems for flocculation aid in the event that a clarifier needs to be taken offline for maintenance. Polymer will be delivered in totes to the new Chemical Storage Area. Totes and pumps will have secondary containment to prevent environmental exposure. A safety shower will be located in the secondary containment area. WRRF PROJECT CHEMICAL STORAGE AND FEED SYSTEMS PAGE 3 OF 5 When it is required, dosing will occur at a rate of 2 mg/L using one duty polymer blend unit and an additional unit for standby and maintenance. Polymer will be dosed downstream of the aerated grit chambers. Thickening Polymer A new polymer system is located at the Thickening Facility. Details for the polymer system are in Design Memorandum 8, Sludge Blending and Thickening. Supplemental Carbon There are several supplemental carbon sources; the most commonly used chemical is methanol due to the low cost. However, based on extra safety and handling requirements due to chemical flammability, an alternative carbon source will be used. Several alternatives are available for proprietary glycerin based carbon sources, commonly used to optimize carbon to nitrogen ratios for more effective biological treatment, mainly for the denitrification process. They create a safer working environment due to nonflammable properties. The supplemental carbon will be delivered to the Chemical Storage area in a bulk chemical delivery truck to a 4,050 gallon fiberglass reinforced plastic (FRP) storage tank. This is sufficient storage for 30 days of treatment under average dose conditions. The chemical feed system will consist of one duty peristaltic pump and an additional pump for standby and maintenance. Tank and pumps will have secondary containment to prevent environmental exposure. A safety shower will be located in the secondary containment area. The supplemental carbon will be injected into the Primary Effluent Diversion Box 2 (PEDB2), upstream of the flow split to the new and existing aeration basins. Membrane Facility The Membrane Facility will have a truck unloading station to contain any spills and leaks that occur in the unloading process. A safety shower will be located near the unloading station connections for each chemical. For membrane cleaning cycles, the chemical is discharged to the membrane tank, with the amount required for a set cleaning solution volume and concentration. Sodium Hypochlorite The sodium hypochlorite usage for membrane recovery cleaning will be determined by the membrane manufacturer. The sizing of storage and metering pumps will depend on the requirements of the preselected membrane manufacturer. There will be at least one FRP storage tank and it is expected that there will be one set of metering pumps to provide sodium hypochlorite for maintenance and recovery cleaning cycles. The type of metering pumps will depend on the discharge pressure required. Tanks and pumps will have secondary containment to prevent environmental exposure. A safety shower will be located in the sodium hypochlorite secondary containment. Citric Acid The citric acid usage for membrane organic fouling cleaning will be determined by the membrane manufacturer. The sizing of storage and metering pumps will depend on the requirements of the preselected membrane manufacturer. There will be at least two chemical totes and it is expected that there will be one set of metering pumps to provide citric acid for maintenance and recovery cleaning cycles. The type of metering pumps will depend on the discharge pressure required. Tanks and pumps will have secondary containment to prevent environmental exposure. A safety shower will be located in the sodium hypochlorite secondary containment. WRRF PROJECT CHEMICAL STORAGE AND FEED SYSTEMS PAGE 4 OF 5 Chemical Facilities Configuration The new Chemical Storage Area will be located where Biofilter 3 currently is located. Chemicals for the membrane treatment will be stored in the membrane building south of the existing aeration basins 1 and 2. Each chemical system will be provided with a concrete secondary containment sump. A truck unloading station will be provided at each Chemical Facility. The fill station will have a concrete apron with a sump and containment to contain incidental spillage. A sump will be provided within the containment area to collect any spills or wash down water that accumulates. Spills and/or washdown water can be pumped with chemical resistant sump pumps to either the plant drain or to a tanker truck for removal offsite. A safety shower will be located at each unloading station near the fill stations. The chemical storage tanks will be equipped with a drain, overflow, vent, fill connection, outlet connection, manway, and ultrasonic level element. Each metering pump system will include a calibration column, pressure gauge, flushing connections, back pressure control valve, and pressure relief valve. The pumping appurtenances for each chemical feed system will be mounted on pedestals for easy access and maintenance. A local control panel will be provided for each metering pump. Metering systems will be located above the secondary containment sump for spill protection. In general, all tanks have been sized for 30 days of capacity. To the extent practical, metering pumps have been sized such that they operate between 10 and 90‐percent capacity. Table 11‐2 provides a summary description of the liquid chemical systems based on the process design criteria Design Criteria Table 11‐2 summarizes the design criteria for the chemical facilities. Table 11‐2. Design Criteria‐Chemical Systems Supplemental Carbon Quantity Capacity Delivery Dose ‐ 100‐500 gpd ‐ Bulk Storage Tanks 1 4,050 gal 1 every 15 days Peristaltic Pump – To PEDB2 2 (1 duty, 1 standby) 25 gph ‐ Ferric Chloride Dose ‐ 10‐60 mg/L Bulk Storage Tanks (existing) 2 3600 gal 1 every 15 days, as needed, if a primary clarifier is out of service at peak flow1 Peristaltic Pump – To Aerated Grit Tanks 2 (1 duty, 1 standby) 100 gph ‐ Polymer Dose ‐ 0.5 – 5 mg/L ‐ Totes 2 300 gal 2 every 30 days Polymer Blend Unit – To Aerated Grit Effluent Channel 2 (1 duty, 1 standby) 5 gph ‐ Notes: 1. Storage does not include odor control dose of digesters. WRRF PROJECT CHEMICAL STORAGE AND FEED SYSTEMS PAGE 5 OF 5 Reliability and Redundancy In general, one redundant pump will be employed at each of the chemical pumping areas. Control Strategy Ferric Chloride and Polymer The ferric chloride and polymer systems will be operated to initiate CEPT operating mode when a primary clarifier is taken out of service and influent flow exceeds the treatment capacity of one primary clarifier. The ferric pump flow rate and the polymer blend dose will be calculated using the operator‐ adjustable setpoint and the measured plant influent flow. Supplemental Carbon The supplemental carbon system will be operated when the aeration basins are not achieving denitrification goals, indicating insufficient carbon. The pump flow rate will be calculated using the operator‐adjustable setpoint and the measured plant influent flow. Sodium Hypochlorite The sodium hypochlorite system will be controlled by the membrane package control system. Citric Acid The citric acid system will be controlled by the membrane package control system. This page intentionally blank MEMORANDUM 12. Flow Equalization PREPARED FOR: City of San Luis Obispo PREPARED BY: Jennifer Chang/CH2M and Bradley Eagleson/CH2M REVIEWED BY: Tim Bauer/CH2M and Jennifer Phillips/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This memorandum includes a description of flow equalization at the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. There is an existing flow equalization pond that will be utilized for intermittent storm equalization. Functional Description The current design diverts high flows at inlet to the headworks, the outfall of the aerated grit tank, and at the Primary Effluent Diversion Box 1 (PEDB1). At the inlet to the Headworks, flows greater than 33 million gallons per day (mgd) overflow a side weir and are conveyed by gravity to the equalization pond. Flows greater than 22 mgd are diverted over a weir at the grit tank effluent channel to the overflow wetwell at PEDB1. In PEDB1, flows greater than 16 mgd are diverted over a weir into the overflow wetwell. The PEDB1 overflow wetwell currently conveys combined flows from the grit tank effluent channel and PEDB1 to the equalization pond by gravity. The 2015 WRRF Facilities Plan proposes increasing the storage volume of the equalization pond by raising the berm. The improvements to the berm are necessary to meet the required freeboard at the 100 year flood elevation, but have the benefit of increasing equalization capacity. To fully utilize the increased capacity of the equalization pond with the raised berm height, equalized flow will need to be pumped. It is assumed that flow diversion upstream of the Headworks will not be required to limit the flow to 33 mgd; no modifications to the existing inlet are provided. Pumped flow equalization from PEDB1 overflow wetwell will need to be pumped. To maximize the use of existing infrastructure, the existing recirculation pump station and existing piping will be modified to make this diversion possible. The existing pumps in the recirculation wetwell will be replaced for the conveyance to the equalization pond. WRRF PROJECT FLOW EQUALIZATION PAGE 2 OF 4 Existing flow equalization return pumps and control structure will need to be evaluated to determine if they can be used in this new configuration or if they need to be replaced to accommodate increased capacity in the equalization pond. Existing Facilities and Improvements Existing Equalization Pond The existing equalization pond is east of the headworks at the edge of the surrounding road. It has an approximate surface area of 83,500 ft2. The top of wall elevation for the berm is 134.6 (NAVD 88) with top of slab at the lowest point being roughly 124 in elevation with an upward sloping floor to an elevation of 126. The 100 year flood elevation is 135.20, which means the walls will need to be raised at least 2.6 feet to an elevation of 137.30 to provide the required 2 feet of free board. The maximum capacity of the pond is approximately 4 million gallons (mg) at the normal water level (NWL) which is controlled by the water surface in the PEDB1. At peak flows the elevation in the PEDB1 can be as high as 131.78. By raising the berm and pumping to the equalization pond from the recirculation wetwell, the capacity of the pond can be increased to approximately 5.4 MG with 2 feet of freeboard from the 100 year flood elevation. The revised operation will control water surface by the flow equalization return pumps at the Equalization Pond Control Structure. Diversion at Outflow of Aerated Grit Tanks When flows exceed 22 mgd a weir at the outfall of the grit tanks will divert the flow to the PEDB1 via a 24” line. The weir sits at a height of 135.51. Existing overflow at Equalization Pond Control Structure There is an overflow at the Equalization Pond Control Structure to divert flows over 33.5 mgd. This weir sits at an elevation of 135.25. It is assumed that there will be no modifications required to achieve flow equalization. Impacts to the collection system have been assumed to have been evaluated and mitigated for storm events during the Facility Plan evaluation for raising of the Equalization Pond berm. Existing Primary Effluent Diversion Box 1 (PEDB1) The existing PEDB1 has a 36” connection to the primary effluent diversion box 2 (PEDB2), a 24” connection from the diversion at the outflow of the grit tanks, a 36” influent line from the primary clarifiers, a 30” gravity line to the equalization pond, a 30” connection to the recirculation wetwell, and an 18” return line from the equalization pond. Currently a weir is set at an elevation of 130.45 which effectively diverts flows above 16 mgd to the equalization pond. The natural flow path is the 3.5 foot elevation drop between the recirculation wetwell and the PEDB1. This line will need to be raised to an elevation of 130.45 to force flow to the PEDB2 and the next level of treatment. This will allow the 36” line between the PEDB2 and the PEDB1 to be used to convey flow to the screens and bioreactors. Although, it is possible that this line will need to be upsized as there is currently nearly a foot of head loss through it. Existing Recirculation Pump Station The existing recirculation pump station will be reconfigured to convey overflow water from the PEDB1 to the Equalization Pond. While there is not currently a line from the recirculation wetwell to the equalization pond a new pipe will connect the recirculation wetwell to the existing 30” gravity line at the PEDB1 to convey flow to the equalization pond. This 30” line would be able to convey flows of up to 12,000 gpm with a resulting velocity of 5.5 feet per second (ft/s). The existing recirculation pumps will need to be replaced to convey flow to the Equalization Pond. WRRF PROJECT FLOW EQUALIZATION PAGE 3 OF 4 Existing Secondary Clarifier 3 The existing secondary clarifier 3 will be removed from service as part of this Upgrade project; it would be possible to use the secondary clarifier 3 to pass the returned flows from the equalization pond. This would ensure that all flow passes through primary sedimentation since influent flows between 22 and 33.5 mgd bypass primary clarification. Further exploration of this concept needs to be done as the implication are not currently fully understood. Design Criteria Table 12‐1 summarizes the design criteria for the flow equalization facilities. Table 12‐1. Design Criteria‐Flow Equalization Flow Equalization Pumps Current Capacity NA Build Out Capacity 4200 gpm (tot) Number of pumps 2 (duty, standby) Flow Equalization Pond Current Capacity 4.0 MG Build Out Capacity 5.4 MG Flow Equalization Return Pumps Current Capacity TBD Build Out Capacity 11,800 gpm (tot) Number of units 2 (duty, standby) Reliability and Redundancy Both the equalization pond and the recirculation wetwells will be outfitted with a redundant pump to ensure continued plant operation in the event of a pump failure. Equalization diversion has been done using weirs instead of control devices which ensures functionality even in the event of a power outage. Control Strategy Flow Equalization Weirs are used to limit flow through primary and secondary systems at the outflow of the grit tanks and at the PEDB1. The diversion at the outflow of the grit tanks limits flow to 22 mgd, which is just below the functional capacity of the of the primary clarifiers. Currently in the event of a failure of one of the primary clarifiers the capacity of the plant would be limited to 11 mgd. Currently, there is not a system in place to divert flows beyond 11 mgd, but it may be possible to throttle the inlet gates to the Parshall flumes and force flow over the diversion weir to the PEDB1 and eventually the equalization pond. Secondary treatment is limited by a weir in the PEDB1 to 16 mgd. Flows beyond this are diverted to the equalization pond via recirculation wetwell. WRRF PROJECT FLOW EQUALIZATION PAGE 4 OF 4 Equalization Return Several scenarios described in the 2015 WRRF Facilities plan were used to analyze the capacity and return capabilities of the equalization pond. These scenarios were set up to look at specific storm events that resulted in high influent flows and calibrated the model results against the available data for flow, equalization volume and equalization return. The basin specific scenario was selected for confirming equalization volume based on the calibration of model results versus actual data that are expected to most accurately predict expected future flows. In this scenario the pumps have been sized at 11,800 gpm, which corresponds to a velocity of 5.5 ft/s in a 30” pipe, and controlled in such a way that whenever the influent flow drops below 16 mgd flow, equalized flow is returned to the PEDB1. In this case pumps were sized large enough to ensure there was a constant 16 mgd passing through the plant whenever there was volume to support it in the equalization basin. For this scenario it does not significantly affect the results. The final volume at the end of the rainfall event was 4.34 mgd with a max accumulation of 5.44 mgd, which is within the upgraded facilities capability. It is worth noting that without the improvements the equalization pond would have overflowed. There would be a time lag in between flow measurements in secondary treatment and pumping out of the equalization pond when influent flows are less than 16 mgd, which is not shown in Figure 12‐1. This would have minimal impact on the proposed graphs, but should be considered for controls. Figure 12‐1: Hydrographs for the basin specific scenario which includes groundwater infiltration. The secondary axis shows the accumulated volume in the flow equalization pond. Figure 12‐1 Hydrographs for Basin Specific 0.00 1.00 2.00 3.00 4.00 5.00 6.00 0 5 10 15 20 25 30 35 40 0 20406080100120Accumulation MGFlow (MGD)Time (hours) Basin Specific RTK Set, Build Out 10‐Yr Storm w/o pump w pump MEMORANDUM 13. Sidestream Treatment PREPARED FOR: City of San Luis Obispo PREPARED BY: Todd Greeley/CH2M REVIEWED BY: Julian Sandino/CH2M and Zeynep Erdal/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the new Sidestream Treatment process for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. Sidestream deammonification provides efficient removal of ammonia, reducing the nutrient loads on the secondary treatment process while minimizing carbon, alkalinity, and oxygen requirements. There are multiple commercial deammonification processes available as described below. Process Description Conventional nitrification/denitrification follows the following steps; 1. Aerobic ammonia oxidizing bacteria (Aer‐AOB) convert ammonia into nitrite, consuming dissolved oxygen and alkalinity, 2. Nitrite‐oxidizing bacteria (NOB) convert nitrite into nitrate, consuming dissolved oxygen, 3. Denitrifying bacteria convert nitrate into nitrogen gas, removing it from solution, while consuming organic carbon and recovering some alkalinity. Deammonification achieves the removal of ammonia utilizing a different pathway by encouraging the growth of anaerobic ammonia‐oxidizing bacteria (An‐AOB, or anammox bacteria). The steps described below require substantially less dissolved oxygen, alkalinity, and organic carbon than conventional nitrification/denitrification: 1. Aer‐AOB convert half of the available ammonia to nitrite, consuming dissolved oxygen and alkalinity, 2. An‐AOB convert nitrite and the remaining ammonia directly to nitrogen gas, removing it from solution. Careful control of the sidestream process must be maintained to promote growth of Aer‐AOB and An‐ AOB populations while discouraging the growth of NOB. Several commercial package systems have been WRRF PROJECT SIDESTREAM TREATMENT PAGE 2 OF 6 developed and are in use globally to provide this sidestream treatment, including the DEMON®, Anita™ Mox, and ANAMMOX® processes. DEMON® by World Water Works The DEMON system uses a semi‐batch reactor with granular biomass which cycles between aerated and non‐aerated cycles. During the aerated phases ammonia is oxidized to nitrite by Aer‐AOB. During the non‐aerated cycle An‐AOB consume ammonia and nitrite to produce nitrogen gas. Continuous measurement of the reactor pH is used to closely control the aeration, minimizing the production of excess nitrite or nitrate. The DEMON system grows the An‐AOB in granule form, which is denser than other suspended biomass. A cyclone is used to retain the slow‐growing An‐AOB granules while keeping the sludge retention time of the other suspended biomass short enough to keep Aer‐AOB but minimize the NOB population. High ammonia concentrations during the fill cycle are also used to inhibit NOB growth. Anita™ Mox by Kruger/Veolia The Anita™ Mox system uses a continuously fed moving bed bioreactor system. It achieves simultaneous activity of the Aer‐AOB and An‐AOB by growing the bacteria in a fixed film on plastic media. The media is kept in an aerated tank and an oxygen gradient is formed in the biofilm. On the outer layer Aer‐AOB convert ammonia to nitrite. Deeper in the biofilm, where the oxygen is depleted, the An‐AOB consume the nitrite and remaining ammonia. The plastic media remains in the reactor, retaining the An‐AOB bacteria. Low dissolved oxygen levels and washout of suspended biomass is used to inhibit NOB. ANAMMOX® by Paques The ANAMMOX® system uses a continuously fed granular biomass reactor. The system is continuously aerated to maintain a dissolved oxygen setpoint, which can be operator adjusted based on observed ammonia, nitrite, and nitrate concentrations. A lamella plate settler is used to rapidly settle the granular An‐AOB bacteria while allowing washout of NOB. Paques also recommends the Phospaq™ phosphorus harvesting system as a pretreatment step if orthophosphate is greater than 100 mg‐P/L. Functional Description Digested sludge is dewatered at the screw presses, producing dewatering filtrate. This filtrate is heated from the mesophilic digestion process, has a high ammonia concentration, and has a low suspended solids concentration. These characteristics make the dewatering filtrate well suited for the removal of ammonia through the deammonification process. Dewatering filtrate will be equalized upstream of the sidestream process to decouple the operation of the screw press and the sidestream treatment process. Some form or pre‐treatment may be necessary depending on dewatering filtrate characteristics. Plant staff are currently conducting tests on the dewatering filtrate quality. Effluent from the sidestream process will be recycled to the primary influent flowstream. Existing Facilities The existing Digesters 2 and 3 will be available for reuse and the 2015 WRRF Facilities Plan identifies these tanks as potential sites for the new sidestream treatment process and dewatering filtrate equalization. However, the volumes are larger than required for either application. It is assumed these tanks will not be used for sidestream treatment. WRRF PROJECT SIDESTREAM TREATMENT PAGE 3 OF 6 Supernatant Lagoon Screw press filtrate and supernatant from the sludge drying beds are currently collected and stored at the supernatant lagoon. The sludge drying beds and supernatant lagoons will be decommissioned. Digesters 2 and 3 Existing Digesters 2 and 3 will be decommissioned. New Facilities The actual arrangement of the sidestream treatment system and its equipment will depend on the vendor providing the system. Sidestream Treatment Equalization Tank The dewatering filtrate flow will be equalized in a tank with up to 24‐hours of storage at average conditions. This tank allows the screw press and sidestream treatment processes to operate independent of each other. Oversizing the equalization tank should be avoided because the heat from the digestion process is beneficial to deammonification and excess storage will allow more heat to dissipate. Mixing is optional and will be coordinated with any pre‐treatment requirements of the selected sidestream treatment package. An overflow to the plant drain will be provided. The tank will be covered and provided with odor control. Sidestream Feed Pumps A pump station will transfer dewatering filtrate from the Sidestream Equalization tank to the sidestream treatment process. The pumps will be above grade and protected from flood waters. These pumps may be included in the sidestream package system. Sidestream Treatment Package Each commercial package system has different equipment requirements. The sections below briefly describe the approach of three vendors and Table 13‐1 summarizes preliminary requirements of each system. Each system requires sufficient alkalinity available for the production of nitrite. Table 13‐1. Equipment Required For Package Systems DEMON AnitaMox ANAMMOX 1 Reactor tank (35,000 gallons) Cyclone 2 discharge pumps (22 gpm, 5 HP, VFD) 2 PD blowers (15 HP, VFD) 1 submersible mixer (5 HP, VFD) Seed sludge Instrumentation and Controls 1 Reactor tank (35,000 gallons) 2 PD blowers (10 HP, VFD) 1 top entry mixer (5 HP, VFD) Seed sludge Instrumentation and Controls Phospaq: 1 Reactor tank (30,000 gallons) Magnesium hydroxide Plate settler 2 PD blowers ANNAMOX: 2 Feed pumps 1 Reactor tank (15,000 gallons) 2 PD blowers Nutrients & Anti‐foam addition Seed sludge Instrumentation and Controls Note: List is preliminary data only WRRF PROJECT SIDESTREAM TREATMENT PAGE 4 OF 6 Future Mainstream Deammonification Consideration A few plants around the world have successfully utilized sidestream deammonification processes to augment the mainstream biological process and achieve more efficient nitrogen removal in the secondary treatment process. This is an emerging technology and standard practices for its implementation are being established. Operating data is not available for the use of mainstream deammonification with an MBR at this time. However, the following features should be considered for future implementation of mainstream deammonification. Seeding biomass from sidestream to mainstream process Biomass retention in mainstream process Aeration flexibility in mainstream process Design Criteria Tables 13‐2 and 13‐3 list the design criteria for the Sidestream Treatment process. Table 13‐2. Design Criteria for Dewatering Filtrate Parameter Units Initial Average Annual Maximum Month Flow gallons per day 12,000 20,000 27,000 5‐day biochemical oxygen demand pounds per day 30 80 130 Chemical oxygen demand pounds per day 520 740 1,070 Total suspended solids pounds per day 420 590 840 Volatile suspended solids pounds per day 310 440 630 Total Kjeldahl Nitrogen pounds‐Nitrogen per day 170 250 350 Ammonia pounds‐Nitrogen per day 150 220 310 Alkalinity mg/L as calcium carbonate 660 1,000 1,340 Temperature °C 25 – 35 Table 13‐3. Design Criteria Sidestream Treatment Process Parameter Units Value Equalization Tank Volume, minimum (1 days AA storage) gallons 20,000 Sidestream Feed Pumps1 Type ‐ Centrifugal non‐clog Number ‐ 2 (1 duty, 1 standby) Capacity gallons per minute 100 WRRF PROJECT SIDESTREAM TREATMENT PAGE 5 OF 6 Table 13‐3. Design Criteria Sidestream Treatment Process Parameter Units Value Motor horsepower 5 Reactor Tank1 Volume gallons 35,000 Sidewater depth, minimum feet 20 Reactor Mixer1 Type ‐ To be determined Number ‐ 1 Motor horsepower 5 Blowers1 Type ‐ Positive Displacement Number ‐ 2 (1 duty, 1 standby) Motor horsepower 15 Notes: 1. To be coordinated with package system manufacturer. Reliability and Redundancy The Sidestream Treatment process uses biological deammonification and is therefore susceptible to upsets and may take weeks or months to fully recover. Sidestream process upsets will result in increased nutrient loading to the secondary treatment process. All bioreactor basins should be kept in service during sidestream process upsets. Demand for supplemental carbon and calcium hydroxide at secondary treatment may increase when Sidestream Treatment is upset or out of service. Filtrate equalization will allow up to one days of storage to allow operations and maintenance flexibility. Each pump and system will have a standby unit. Control Strategy Level in the Sidestream Equalization Tank will be monitored and used to determine when to operate the Sidestream Treatment. The Sidestream Equalization Tank will include a passive overflow to the plant drain system. Control of the Sidestream Treatment process will be coordinated with the package system provider. Operation of the Duty/Standby Sidestream Feed Pumps will be dictated by the Sidestream Treatment control scheme. WRRF PROJECT SIDESTREAM TREATMENT PAGE 6 OF 6 Figure 13‐1 Sidestream DEMON™ Process at Ejby Mølle Wastewater Treatment Plant. MEMORANDUM 14.Odor Control System PREPARED FOR: City of San Luis Obispo PREPARED BY: Neal Forester/CH2M REVIEWED BY: Scott Cowden/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the new Odor Control System for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The Odor Control System provides treatment of plant odor generated within the preliminary, primary, and solids portions of the facility. Functional Description A single odor control facility will be provided. All odor sources identified as significant sources will be enclosed and routed to this one facility for treatment. This facility will be based upon biofiltration technology. Existing Facilities There is one existing odor control unit on the plant site. This system is an activated carbon type system and is located at the existing DAFT facility. This unit is not anticipated to be retained and will be demolished. All odors associated with this facility will be routed to the new odor control system for treatment. New Facilities The new odor control system will likely be an above grade or partially above grade concrete structure. This structure can be a new construction or may utilize existing unused process tankage if available. Facility Location The location of the new odor control facility was reviewed during a facility review meeting held on May 25, 2016. A preferred location was identified as adjacent to the existing solids dewatering building within the location of the existing sludge drying beds. This location is preferred due to the proximity of the facility to the largest odor sources requiring treatment. This location reduces the amount of overhead ductwork and roadway crossings required to route the odorous air to the facility. PAGE 2 OF 5 WRRF PROJECT ODOR CONTROL SYSTEM Ductwork The materials to be utilized for ductwork construction were reviewed during a facility review meeting held on May 25, 2016. The preferred materials were identified for above grade installations to be internally coated stainless steel and for below grade installations to be HDPE pipe. Inlet Filter The inlet filter assembly is provided to protect the odor control fans from damaging foreign debris and to protect the media from accumulation of materials that can plug the media. Lightweight materials such as plastic films are commonly carried into odor control systems from screening and solids processing operations. Odor Control Fans The odor control fans are to be variable speed. The speed of the operating fan is controlled to maintain a constant inlet pressure at the odor control facility. With the system set at the balanced condition the restriction is essentially fixed such that a fixed inlet pressure produces a constant flow rate. The fan speed is changed to accommodate the increased restrictions associated with the filter assembly and the biofilter media. The fan construction and arrangement were reviewed during a facility review meeting held on May 25, 2016. The preferred fan arrangement and materials were identified as direct drive of FRP construction. In‐Duct Humidification Each cell is provided with an in‐duct humidification system. The system consists of multiple fine mist nozzles arranged on a pipe header that transits the cross section of the inlet duct to each cell. The fine mist water droplets humidify the inlet airstream to maintain the moisture level within the biofilter media. The humidification system operates constantly. Flow rate to each cell is controlled by a common pressure reducing valve and individual rotameters. Excess water is drained away through the biofilter drain system. Biofilter Cells The biofilter cell walls are constructed from reinforced concrete to support the media. The interior of the cells will be protected with a plastic liner. The biofiltration media will be placed upon an air distribution and support system. This system consists of an air header connected to equally spaced, drilled plastic piping air distribution laterals placed within a round drain type gravel bed. The interior plastic liner will be sloped at the bottom and drained. Each cell will be covered to allow biofilter treated air to be contained and routed to a stack fan for increased dispersion. A minimum of two biofilter cells will be provided. The facilities plan identified soil media for use in the odor control biofilter. Engineered media has several advantages over soil media including: Smaller overall facility footprint More vendors available for media supply Lower media backpressure Reduced risk associated with water holdup Lower energy demand The biofilter media type was reviewed during a facility review meeting held on May 25, 2016. During this meeting an organic media was proposed by city staff for use in lieu of the engineered media. The engineered media was selected over the organic media for the following reasons: WRRF PROJECT ODOR CONTROL SYSTEM PAGE 3 OF 5 Engineered media provides a smaller overall facility footprint More consistent pressure drop Engineered media does not require change out for life of facility Questions about the availability of the “free” organic media Lower maintenance costs No special provisions required for media change‐out Each cell will be covered to allow the headspace to be ventilated to the stack fan. The covers are typically modular aluminum type. An intake opening will be installed in the cover to allow the excess ventilation air to enter during normal operation and to allow treated air to exit during a stack fan failure. Biofilter Cell Irrigation The biofilter will be provided with surface irrigation. The irrigation tubes are typically placed 12 to 18 inches apart across the entire biofilter media surface regardless of media type used. The irrigation water washes through the biofilter media to ensure complete moisture saturation and to wash away waste products. Excess water is drained away through the biofilter drain system. Stack Fans The stack fans operate continuously at a constant speed. The fans will be set to deliver a flow rate slightly in excess of the associated biofilter cell flow rate to ensure capture of the biofilter outlet air. Design Criteria The source flow rates used to size the proposed odor control system are summarized in Table 14‐1. Table 14‐1. Odor Source Flow Rates Air Change Rate Flow (CFM) Reference Facilities Plan Defined Sources Headworks N/A 4,500 Facilities Plan Solids Thickening N/A 1,000 Facilities Plan Solids Dewatering N/A 8,500a Facilities Plan Sidestream Equalization and Treatment N/A 2,000 Facilities Plan Additional Sources Primary Clarifier Effluent Launders 12 ACH 1,000 Corrosion Control, odor capture Primary Effluent Fine Screens 12 ACH 1,100 Corrosion Control, odor capture System Total Connected sources ‐18,100 ‐ Design Flow Rate ‐20,000 ‐ CFM = Cubic Feet Per Minute ACH = Air Changes Per Hour Notes: a) The total CFM of 8,500 CFM from Facilities Plan retained until final arrangement of equipment is determined. PAGE 4 OF 5 WRRF PROJECT ODOR CONTROL SYSTEM The odor concentrations of the sources have currently not been quantified. It is currently assumed that the mixed source concentration will be between 5 and 50 ppm of hydrogen sulfide. The proposed system is based upon this assumption. Sampling will be conducted during the high odor summer season to confirm this assumption. Proposed Odor Control System Table 14‐2 summarizes the preliminary design of the proposed odor control system. Table 14‐2. Proposed Odor Control System Parameter Value Biofilter Minimum Odor Removal Rate, H2S For inlet concentrations > 10 ppm, 99% removal For inlet concentrations < 10 ppm, outlet concentration < 100 ppb Number of vessels 2 (2 Duty) Cell Size, Each 21 feet by 60 feet Capacity & Pressure Drop, each 20,000 cfm; 4‐inch WC Media Depth & Type 6 feet; Engineered Minimum Contact Time 45 seconds Design Bed Velocity 8 fpm Make‐up Water Plant water (3W) Odor Control Fans Number of Units 2 (Duty/Standby) Type FRP Centrifugal, Direct Drive Capacity 20,000 cfm Static Pressure 8.0‐inch WC Motor Size 40 horsepower Motor Type TEFC (Class 1, Div. 2) Stack Fans Number of Units 2 (2 Duty) Type FRP Axial, Belt Drive Capacity 11,000 cfm Static Pressure 1.0‐inch WC Motor Size 5 horsepower Motor Type TEFC (Class 1, Div. 2) ppb = parts per billion. WRRF PROJECT ODOR CONTROL SYSTEM PAGE 5 OF 5 Reliability and Redundancy The two odor control fans are 100 percent redundant. Either fan can handle the entire system flow. A failure of a single fan does not affect system performance. The biofilter treatment is divided into two treatment cells with each cell having a dedicated stack fan. If a biofilter cell has to be taken down there is a minimum of 50 percent treatment capacity available to maintain a minimum level of odor treatment until the cell can be returned to service. The stack fans each handle 50% of the treated airstream. Each cell also has a vent opening to release air in the event of a stack fan failure. During a stack fan failure all of the odorous air is still fully treated but the portion of the air associated with the failed fan will be released through the vent opening. Control Strategy Odor Control Fans The odor control fans are variable speed. The speed of the operating fan is controlled to maintain a constant inlet pressure at the odor control facility. With the system set at the balanced condition the restriction is essentially fixed such that a fixed inlet pressure produces a constant flow rate. The fan speed is changed to accommodate the increased restrictions associated with the filter assembly and the biofilter media. In‐Duct Humidification Each cell is provided with an in‐duct humidification system. The system consists of multiple fine mist nozzles arranged on a pipe header that transits the cross section of the inlet duct to each cell. The fine mist water droplets humidify the inlet airstream to maintain the moisture level within the biofilter media. The humidification system operates constantly. Flow rate to each cell is controlled by a common pressure reducing valve an individual, manually adjusted rotameters. Excess water is drained away through the biofilter drain system. Biofilter Cell Irrigation The biofilter irrigation is set on a fixed timer. The irrigation is turned on for a given period of minutes a number of times a day. The water washes through the biofilter media to ensure complete moisture saturation and to wash away waste products. Excess water is drained away through the biofilter drain system. Stack Fans The stack fans operate continuously at a constant speed. The fans will be set to deliver a flow rate slightly in excess of the associated biofilter cell flow rate to ensure capture of the biofilter outlet air. This page intentionally blank MEMORANDUM 15. Site Civil PREPARED FOR: City of San Luis Obispo PREPARED BY: Keone Kauo/Cannon REVIEWED BY: Larry Kraemer/Cannon and Amando Garza/Cannon DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum (DM) presents the general design criteria for the civil design for the proposed City of San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The information in this DM includes the following: Applicable codes and standards Base mapping and site survey Civil design criteria Applicable Codes and Standards The following codes and standards will be used in the civil design: California Building Code (CBC) 2013 California Plumbing Code (CPC) 2013 California Fire Code (CFC) 2013 Plant Vertical datum, tied to North American Vertical Datum (NAVD) 88 California State Plane Coordinates NAD 83 zone 5. The benchmark used for mapping was the City of San Luis Obispo Base Map (BM) No. 53 having a published elevation of 134.44’ and is described as a Lead and Tack (L&T) at the BCR at the North East corner of Prado Road and Elks Lane. The 2016 City of San Luis Obispo Engineering Standards and Specifications The 2015 California Department of Transportation (Caltrans) Standard Plans and Specifications San Luis Obispo Creek Watershed – Waterway Management Plan by the City of San Luis Obispo and County and San Luis Obispo Central Coast Regional Water Quality Control Board Construction General Permit WRRF PROJECT SITE CIVIL PAGE 2 OF 6 Central Coast Regional Water Quality Control Board Post‐Construction Stormwater Requirements Base Mapping and Site Survey Base maps are based on CAD files provided by RRM, supplemented by record drawings from previous construction projects. The base maps will be supplemented with ground survey provided by Cannon at specific work areas. The existing base map includes existing topography with 1‐foot contours as well as existing site structures and property boundaries. The base mapping is based upon the following: Horizontal Control for Points 8102 and 8105 as published in the City of San Luis Obispo 2007 Horizontal Control Network. City network is based on the North American Datum of 1983 (NAD83) EPOCH date 1991.35, Zone 5 California. Vertical Control Benchmark No. 53 as published in the City of San Luis Obispo 2007 Benchmark System. City’s Benchmark System is based on the North American Vertical Datum of 1988 (NAVD88) of 134.44 feet and is described as a Lead and Tack (L&T) at the BRC at the north east corner (NEC) of Prado Road and Elks Lane. Civil Design Criteria Site Preparation and Grading Erosion Control Erosion control measures will be incorporated during the design of the project and incorporated into the site work while construction activities are taking place. These measures will include silt fence at the toe of new slopes and stockpiles and downhill of disturbed areas. Temporary hydroseed will be applied to ground surfaces exposed during the wet season. Plastic sheet covering may also be used on erodible stockpiles and other disturbed areas where vegetation cannot be established in a timely manner. Sedimentation will be controlled through the use of a construction entrance, wheel wash, catch basin and inlet protection, and additional best management practices (BMPs) as applicable. All applicable local and state jurisdictional requirements will be followed and a Stormwater Pollution Prevention Plan (SWPPP) developed, including drawings showing temporary erosion control during construction will be prepared. Erosion Control measures will be developed based on the City of San Luis Obispo Standard Specifications and Engineering Standards. SWPPP will be developed based on Central Coast Regional Water Quality Control Board standards. Site Clearing and Grubbing The site will be cleared and grubbed prior to the start of construction. Existing topsoil will be stockpiled for reuse in final grading. Existing utilities will be located prior to excavating, through utility location services (USA) where possible and through potholing when necessary. All natural and man‐made obstructions that would interfere with construction operations will be removed and disposed of off‐site. Roots, stumps, and other buried wood material will be removed and disposed of in accordance with the specifications. WRRF PROJECT SITE CIVIL PAGE 3 OF 6 Site Demolition Site demolition will be necessary to construct the new facilities. It is important that demolition be coordinated with the construction sequencing to keep existing facilities online until new facilities are operational. Refer to Memorandum 18 – Construction Startup Sequence, for additional information and start‐up requirements. The following specific structures will be demolished as part of this project: ‐ Biofilters 1, 2, & 3 ‐ Secondary Clarifier Mechanism ‐ Magnesium Hydroxide storage area ‐ Cal Poly Research Area ‐ (2) Storage Sheds ‐ Primary sludge and scum pumps ‐ Control Building ‐ Prado Day Center ‐ Portions of the existing sludge drying beds Existing structures to remain will be protected from damage during construction. Existing abandoned piping is present throughout the site. Where abandoned piping must be removed, it will be demolished to limits of excavation and capped with a 5‐foot minimum concrete plug. Tie‐ins to existing operational piping will be coordinated with the construction sequencing. Site Grading San Luis Obispo Creek overtops during large storm events (less than the 100‐year event) and inundates portions of the WRRF. Proposed structures within the flood boundary will be constructed at a minimum of 2‐foot above the 100‐year storm event water surface elevation. The site will be divided into sub‐basin drainage areas. Flow from individual sub‐basins will be routed to LID features such as bio‐retention areas. Maximum cut and fill will be in the magnitudes of 3 to 4 feet at project specific locations (bioretention and buildings). Fill and cut slopes will be designed to CBC and City standards. Storm Drainage System – Design Criteria Hydraulic conveyance of stormwater will be designed for the 10‐year 24‐hour storm event. Conduits will be designed for a minimum velocity of 2.5 feet/sec (fps) flowing half‐full, and a maximum velocity of 20 fps. Minimum pipe slope will comply with the City of San Luis Obispo Standard Specifications Pipe material will be HDPE The stormwater drainage system will convey flow from the LID areas to an outfall near San Luis Obispo Creek. WRRF PROJECT SITE CIVIL PAGE 4 OF 6 Bioretention areas will be designed based on Central Coast Regional Water Quality Control Board Post‐Construction Stormwater Requirements – Performance Requirement No.3 Runoff Retention which requires the retention of the 95th Percentile Rainfall event, Site Improvements – Access Roadways and Parking Lots Plant site roadways will be asphalt concrete paving. City standard curbs will be provided where necessary. Sufficient space for chemical trucks to access the plant will be provided. Locations for chemical loading will use concrete curbing or other measures for containment measures. Design vehicle for access roadways: American Association of State Highway Transportation Officials WB‐67 for Chemical trucks. Pavement section will be determined per Geotechnical report recommendations. Table 15‐1. Access Roadway Design Criteria Item Chemical Truck Access Roadways Facility Roadways Road Width 28 feet min 14 feet min Min Horizontal curve radius 45 20 Longitudinal road slopes 0.5% to 6% 0.5% to 6% Road cross slopes 2% 2% New parking lots will be provided for employee and visitor parking. Parking lots will be designed per the City of San Luis Obispo standard specifications. Sidewalks will be provided to all points and routes requiring pedestrian access that are not accessible by roads. Sidewalks will be designed per the City of San Luis Obispo standard specifications. Flood Control Flood control measures, based on the recommendations of the Facility Plan, will be incorporated into the design of the project. These measures will include protecting existing potentially vulnerable and new facilities from flooding. The Facility Plan recommended providing two feet of freeboard above the 100‐year flood elevations as determined by the HEC‐RAS model developed by The Wallace Group. Table 15‐2 describes proposed improvements to existing structures and Table 15‐3 describes flood mitigation for new structures. WRRF PROJECT SITE CIVIL PAGE 5 OF 6 Table 15‐2. Flood Mitigation Improvements for Existing Structures Facility Name Existing Elevation 100‐yr Flood Elevation Required facility elevation with 2' freeboard Amount to raise (ft) Mitigation Wet Weather EQ Pond north end 136.5 136.90 138.90 2.40 Regrade berm around pond before planned relining project Wet Weather EQ Pond south end 134.3 135.20 137.20 2.90 Regrade berm around pond before planned relining project EQ Pond Control Structure 134.6 135.30 137.30 2.70 Construct concrete wall around EQ structure and connect to berm MCC‐C (EQ Pond) 134.6 135.30 137.30 2.70 Construct perimeter wall, steps, conduit seal, sump pump Bar Screens 133.4 134.20 136.20 2.80 Raise steel curb, replace lower section of handrail Influent Pumping 133.4 134.20 136.20 2.80 Construct new concrete wall around influent pump station MCC‐A Building (Headworks) 132.9 133.80 135.80 2.90 Construct new concrete perimeter wall, steps, conduit seal, sump pump Primary Clarifiers 133.6 134.20 136.20 2.60 Construct new concrete wall around both clarifiers with stairs over Primary Effluent Diversion Box 133.4 134.20 136.20 2.80 Construct new concrete wall around diversion box with stairs over Aeration Basins (existing) 132.9 134.20 136.20 3.30 Construct new concrete wall around aeration basins with stairs over Spiral Energy Dissipater 129.2 129.70 131.70 2.50 Construct new concrete wall around spiral energy dissipater with stairs over Dewatering Facility N/A N/A N/A N/A Not identified in the flood report as an existing structure that will need to be protected at a certain elevation. *All elevations are based on NAVD 88 vertical datum 1May require additional stairs and/or ramps to access the facility WRRF PROJECT SITE CIVIL PAGE 6 OF 6 Table 15‐3. Flood Mitigation for New Structures Facility Name Existing Elevation 100‐yr Flood Elevation Required facility elevation with 2' freeboard Distance above existing ground (ft) Mitigation 10 ‐ Water Resource Center 135.5 135.60 137.60 2.10 Set finish floor elevation at or above 137.601 22 ‐ Primary Sludge Pump Station 133.0 133.50 135.50 2.50 Set top of wall elevation at or above 135.501 35 ‐ Bioreactor Basins 133.0 133.50 135.50 2.50 Design walls to resist loading from flood water up to elevation 135.50. 36 ‐ Chemical Storage Facility 133.0 134.30 136.30 3.30 Set top of containment wall at or above elevation 136.301 40 ‐ Membrane Building 132.5 134.00 136.00 3.50 Set finish floor elevation at or above 136.001 72 ‐ Thickening 130.3 132.00 134.00 3.72 Design walls around equipment to resist water up to elevation 134.001 73 ‐ Solids Area Electrical Building 130.3 132.20 134.20 3.92 Set finish floor elevation at or above 134.201 82 ‐ Digester No. 2 133.0 132.50 134.50 1.50 Design walls to resist loading from flood water up to elevation 134.50. 83 ‐ Digester Facility 133.0 133.00 135.00 2.00 Design walls around equipment to resist loading water up to elevation 135.001 88 ‐ Odor Control 129.8 134.00 136.00 6.20 Set top of wall at or above elevation 136.00 and design wall to resist loading from flood water up to elevation 136.001 *All elevations are based on NAVD 88 vertical datum 1May require additional stairs and/or ramps to access the facility MEMORANDUM 16. Landscape Architecture PREPARED FOR: City of San Luis Obispo PREPARED BY: Melanie Mills/CANNON REVIEWED BY: Jared Desbrow/CANNON DATE: August 5, 2016 PROJECT: Water Resources Recovery Facility Project PROJECT NUMBER: 668876 Introduction This memorandum describes the landscape architecture treatment around the proposed improvements planned for the San Luis Obispo Water Resources Recovery Facility (WRRF) Project. The recommended landscape layout will be further developed in subsequent design phases. Items addressed in this section include the basis for the landscape architecture design intent for the upgrade project. The proposed areas to be landscaped are shown on Drawing 07‐L‐1111. An objective of this section is to establish design criteria and construction requirements for the landscape architectural elements for the entire site. The new WRRF landscape will be designed to uphold the WRRF Facilities Plan Project Vision and Objectives by providing a City asset that engages and educates the community by thoroughly integrating sustainable practices and features and the vision of One Water into the fabric of the site. The landscape design will respond to the anticipated levels of community access, activity, and maintenance identified for different zones of the site: public/interpretive versus working and process areas. The planting design will be based upon the native plant communities associated with different habitat types known to occur in the nearby area, fostering both a visual and ecological connection to the adjacent San Luis Obispo Creek and open space areas near the site. In addition, the landscape design will be coordinated with the overall site and building aesthetic developed by MWA Architects. Existing Landscape and Site Features There are existing landscaped areas located across the site that contain large established trees, shrubs, and drought tolerant plantings. The plantings located in the vicinity of the entry drive are particularly noteworthy, comprised of a grass and rush planted roadside swale, highly showy succulent plantings, and a stand of fruit‐bearing trees that are cared for by facility staff. A small park‐like area with numerous mature trees and picnic facilities is located between the existing Administration and Laboratory Building and the fenced edge of the Bob Jones Trail. Some of the shrubs and trees within this area appear to be in poor condition and, in some cases, dead. The Administration and Laboratory Building parking lot is flanked on both sides by large lawn planters. A planted area designed to receive stormwater runoff was installed by staff in recent years and is located along the fence to the Bob Jones Trail to the west of the Dewatering Building. According to input from maintenance staff, regular leaks have been encountered in the aging irrigation system. WRRF PROJECT LANDSCAPE ARCHITECTURE PAGE 2 OF 6 Proposed Landscape Concept The preliminary landscape concept focuses on the public zone at the entrance to the facility and is centered on the new Water Resource Center. Staff and visitors enter the facility through a main road that is bordered by a bike and pedestrian path that leads to the Water Resource Center. A large landscape area is located between Prado Road and the entrance drive. It will be planted with native trees and shrubs closer to the road to create a buffer for the wetland and building. The main road will slope toward the entry landscape, where a large bioretention area ‐‐ a low impact development (LID) facility commonly called a raingarden ‐‐ will capture, clean, and infiltrate stormwater runoff. In keeping with the facilities plan, the Water Resource Center will be surrounded by a wetland landscape with outdoor gathering spaces and boardwalks serving as bridges to the wetland environment, offering an interactive experience for visitors and revealing the underlying vision of One Water. This demonstration wetland will have surface ponding year round and will be sustained by recycled water from the facility. Plant species for the ponded areas will be persistent emergent plants known to occur in local wetlands. A diversity of habitat will be created through the addition of habitat features, such as logs, twigs, and rocks, and connected transitional upland plantings comprised of regionally native species. Planting areas at the entrance to the building and adjacent to key gathering spaces will highlight the importance of water conservation by showcasing a combination of highly drought tolerant California native and regionally‐adapted plant species. Landscape areas along the back side of the building will be planted with a mix of native trees and shrubs to create a visual buffer between the building and the EQ Basin. In response to stormwater management and drainage design, additional bioretention planters will be incorporated as appropriate across the site. These functional landscapes will be designed to maximize treatment and minimize landscape maintenance, using a pared down palette of tough, emergent plants that are also drought tolerant. The small park‐like area located between the existing Administration and Laboratory Building and the Bob Jones Trail will be enhanced to support the anticipated use by staff. An initial arborist assessment of the trees will determine a plan of action for improving the condition of or removing trees that are not thriving. Shade understory plantings will be added to enhance the picnic area by providing a transition between the existing large trees and shrubs and the mulched areas. The two large lawn areas surrounding the Administration and Laboratory Building parking lots will be renovated to enhance this entrance. The plant palette will be refined based on user input but is expected to use drought tolerant California native and regionally‐adapted plant species and possibly fruit trees. Materials selection for the landscape areas will prioritize sustainability, by using materials that are locally sourced, recycled or reused, and long‐lasting. Materials selection will be carefully coordinated with MWA Architects to strengthen the connection between the building and site. The new landscape areas will be irrigated with recycled water from the facility. Irrigation for the functional LID bioretention areas will be designed to allow for easy access for regular maintenance activities. Although LID bioretention areas will be dispersed as needed across the site, it is anticipated that a majority of the internal roadways and functional facility will have little, if any, landscape improvements. WRRF PROJECT LANDSCAPE ARCHITECTURE PAGE 3 OF 6 Any new concrete sidewalks will be evaluated to determine if there are areas where it may be feasible to provide some shade and visual relief by strategically placing trees adjacent to these walkways. Any proposed landscaping will be designed to accommodate the use of these sidewalks by carts, with vertical clearance being one of the main factors that will have to be accommodated. Design Criteria There are three distinct surface types associated with the site design. These include boardwalk/deck adjacent to the entry wetlands, the multi‐use trail between the Prado entrance and the Water Resources Building, and walkway/courtyard areas adjoining the Water Resources Building. Surfaces considered for all of these will be prioritized based on user performance, durability, low maintenance, environmental sustainability, and cost. Possible surface materials are listed by surface type below. Boardwalk/Deck o Precast concrete o Steel bar grating o Wood decking Multi‐use Trail o Conventional concrete o Conventional asphalt o Pervious concrete (small fines) o Pervious asphalt Walkway/Courtyard o Conventional concrete o Hydroflo‐type pavers o Decomposed granite (DG) o Polished concrete (incorporating reused on‐site process aggregate) Areas of the site with exposed slopes and unsurfaced areas will be mulched. Depending upon the landscape type, the mulch will be compost, a mix of compost and walk on bark, or decomposed granite (DG). The intent of the mulch is to conserve water in irrigated areas, suppress weed growth, and in the case of compost mulch, deliver nutrients to the soil. All planting will be supported by the design of a new automatic drip irrigation system using reclaimed water generated from the facility. The use of reclaimed water outside the site will be evaluated during the detailed design to determine if potable water is required in areas accessible to the general public. The irrigation system design will be based around the standards to which the maintenance staff is accustomed. In addition, the irrigation system will be designed to take full advantage of the water conservation aspects associated with a properly designed drip irrigation system. This will include the use of smart controllers, flow‐sensing master valves, pressure‐compensating multiport emitters, rain click sensors, and the proper zoning of irrigation so that ultimate control of the watering window is directly aligned to the type of plant materials and the plant’s sun exposure. The design of an efficient irrigation system will result in lower overall maintenance requirements and costs, as well as better‐established plant materials. WRRF PROJECT LANDSCAPE ARCHITECTURE PAGE 4 OF 6 Figure 16‐1. Landscape Baccharis pilularis consanguine/Coyote Brush WRRF PROJECT LANDSCAPE ARCHITECTURE PAGE 5 OF 6 Plant Palette Table 16‐1 summarizes the proposed plant list, which prioritizes the use of regionally‐native species. Proposed plants were selected for their low water use, habitat value, low maintenance, and anticipated performance at the site. Also, the commercial availability of these plants is good, thus reducing the likelihood of contractor substitutions, which can impact function and achieving the desired character of the design. The plant list is grouped by planting type. Table 16‐1. Proposed Plant List Botanical Name Common Name Size Native Trees Aesculus californica California Buckeye 5 GAL. Cercis occidentalis Western Redbud 5 GAL. Chilopsis linearis Desert Willow 5 GAL. Lyonothamnus floribundus Catalina Ironwood 5 GAL. Platanus racemosa California Sycamore 15 GAL. Quercus agrifolia Coast Live Oak 15 GAL. Native Shrub Screen Arctostaphylos obispoensis San Luis Obispo Manzanita 5 GAL. Baccharis pilularis consanguinea Coyote Brush 1 GAL. Calycanthus occidentalis Spice Bush 5 GAL. Ceanothus thyrsiflorus Blue Blossom 1 GAL. Heteromeles arbutifolia Toyon 5 GAL. Rhamnus californica California Coffee Berry 1 GAL. Highly Drought Tolerant Understory Agave x `Blue Glow` Blue Glow Agave 1 GAL. Agave parryi Parryi Agave 5 GAL. Dymondia margaretae Dymondia 4 INCH Hesperaloe parviflora `Brakelights` Brakelights Red Yucca 1 GAL. Muhlenbergia rigens Deer Grass 1 GAL. Salvia x `Bee`s Bliss` Sage 1 GAL. Senecio serpens Blue Chalksticks 4" POT Senecio vitalis `Serpents` Blue Chalk Fingers 1 GAL. Zauschneria californica California Fuchsia 1 GAL. WRRF PROJECT LANDSCAPE ARCHITECTURE PAGE 6 OF 6 Codes and Standards Site landscape treatment is being designed in compliance with the following ordinances and regulations: City of San Luis Obispo Landscaping Requirements ‐ State of California Model Water Efficient Landscape Ordinance Figure 16‐2. Landscape Drought Tolerant Plantings Botanical Name Common Name Size Bioretention Areas Carex divulsa Berkeley Sedge 1 GAL. Juncus patens California Gray Rush 1 GAL. Leymus condensatus `Canyon Prince` Native Blue Rye 1 GAL. Salvia spathacea Hummingbird Sage 1 GAL. Inert Materials Boulders ‐ 3x4x6 Boulders ‐ 2x3x4 Boulders ‐ 2x2x3 Decomposed Granite ‐ ‐ Walk‐on Bark ‐ ‐ Compost ‐ ¾‐inch minus MEMORANDUM 17. Site Utilities and Yard Piping PREPARED FOR: City of San Luis Obispo PREPARED BY: Janelle Booth/CH2M and Jennifer Koch/CH2M REVIEWED BY: Dan Peterson/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum (DM) presents the general design criteria and objectives for the site utilities and yard piping design for the proposed City of San Luis Obispo Water Resource Recovery Facility (WRRF) Project. This DM includes the following information: Applicable codes, standards and regulations Existing conditions and development General description of proposed and existing utility services Yard piping design criteria Applicable Codes, Standards and Regulations The following codes and standards will be used in the design of the underground utilities: American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) California Building Code (CBC) 2013 California Department of Transportation (Caltrans) Standard Specifications California Plumbing Code (CPC) 2013 California Fire Code (CFC) 2013 California Storm Water Quality Association (CASQA) Central Coast Regional Water Quality Control Board Construction General Permit WRRF PROJECT SITE UTILITIES AND YARD PIPING PAGE 2 OF 7 Central Coast Regional Water Quality Board Construction General Permit The 2016 City of San Luis Obispo Standard Specifications and Engineering Standards The 2010 California Department of Transportation (Caltrans) Standard Plans and Specifications Regional Water Quality Control Board Existing Conditions and Development The proposed City of San Luis Obispo WRRF Upgrade includes upgrades to an existing plant which was constructed in the 1940s. Record drawings and existing aerial topography, including horizontal and vertical datum, were provided by the client and are discussed in more detail in Memorandum 15, Site Civil. Existing utilities were provided in record drawings and additional base mapping provided by the client in AUTOCAD format. Additional potholing of existing utilities and surveying hydraulically critical elevations will be conducted during design to verify elevations provided in the record drawings. Record drawings with an identified vertical datum of NGVD 29 require a positive vertical shift of +2.45 feet to convert identified elevations to the project vertical datum (NAVD 88). Conversion factors for vertical datum from record drawings prior to 1990 are unclear and will require additional surveying to confirm. General Description of Proposed and Existing Utility Services The yard piping materials and flow streams are identified in the pipe schedule included with Memorandum 23, Process Mechanical and can also be found on drawing 08‐I‐002. New and existing storm drain rerouting is discussed in Memorandum 15, Site Civil. See below for a summary of the required process services. Large diameter piping expected includes, but is not limited to: 36‐inch PE reroute from Flow Equalization to Pond 30‐inch PE reroute from Flow Equalization to Pump Station 36‐inch PER from UV Facility to Recycled Water Tank Pumps (2) 36‐inch RAS from Bioreactors to Membrane (2) 42‐inch BI connection to Membrane from existing (2) 24‐inch BI from Membrane to Bioreactor Basins (2) 36‐inch RAS from Membrane to Bioreactor 24‐inch BI at the Bioreactor 36‐inch PER to UV 48‐inch ML from Existing Bioreactor to Bioreactor Basins 36‐inch WW from Flow Equalization to Pond (2) 30‐inch PI from Primary Clarifiers Headworks Smaller diameter process lines will include, but are not limited to, 4” WAS, 6” FILT, chemical piping, and drain lines. The 4” WAS and 6” FILT are shown on the overall yard piping plan. Chemical piping and small drain lines will be detailed in the next phase of design. Chemical piping to be determined on bury WRRF PROJECT SITE UTILITIES AND YARD PIPING PAGE 3 OF 7 type. Chemical lines will not be routed via precast trenches due to the constraints of the existing surface features and underground utilities. Utilities will be provided to the new facilities as required. Utilities will include, but are not limited to, potable water, plant water (non‐potable water), sewer and/or plant drainage, and natural gas. Liquids and solids process piping will be routed as necessary to new and existing facilities. Where possible, piping will be routed in corridors. Potable Water (1W) and Non‐Potable Water (2W) Potable water (1W) is currently provided on site to existing facilities where needed. New facilities requiring potable water include Facility 10 Water Resource Center and Facility 36 Chemical Storage Facility. Any additional potable water needs that are identified in design will be supplied by extending potable water to new facilities as required. Non‐potable water (2W) may be required at various facilities. These locations and uses will be identified during the next phase of design. New services will be fed from the existing 2W system. For additional information refer to Memorandum 25, Plumbing. Plant Effluent Water (3W) 3W water is No.3 (Plant Effluent Water) must be UV disinfected with supplemental chlorine added to meet reuse requirements. It is used at various process facilities for spray bars and wash down water. This water is also currently used for on‐site irrigation. These locations will be identified during the next phase of design. The system currently exists on site, located at the east end of Chlorine Contact Tanks 1 and 2. The system was constructed in 1991 and consists of a wet well, two vertical turbine pumps, two large water strainers and a hydro‐pneumatic tank. The existing pumps have a capacity of 300 gpm each and it is assumed that only one is operating with the second pump serving as backup. Based on this assumption, the existing 3W is typically providing 300 gpm. Both pumps discharge into a common 8 inch header which splits into two 8 inch pipes downstream of the pumps. Each branch line contains an 8 inch dual water strainer for removing particulate. After the water passes through the strainers, the two lines are re‐combined into an 8 inch pipe for connecting to the hydro‐pneumatic tank and from there to site distribution. The hydro‐pneumatic tank is a horizontal 4,000 gal tank which utilizes service air to maintain water pressure in the tank. Water level in the tank is used to start and stop the 3W pumps. A network of pipes distributes 3W to various locations around the plant. This existing 3W piping system is in need of a condition assessment in problematic areas identified by plant staff. Portions of the existing piping system may need replacing to improve reliability. Portions of the system may also need to be modified to increase flow capacity. Facilities requiring spray water and wash down water include bioreactors, reuse facility, MBR chemical area and the MBR pump area. Spray water will also be required at the chemical facility, digester thickening building and dewatering. New water demands are being placed on the existing 3W water system from this plant upgrade due to additional liquids and solids processes. See the 3W demand table below for a listing of new demands on the system. If all of the intermittent demand are occurring simultaneously, there is a need for 300 gpm of additional water. Table 17‐1. New 3W Demands FACILITY NAME FLOW GPM FLOW FREQUENCY NOTES Primary Sludge Pump Station 5 Intermittent D/S Equalization Pond 5 Intermittent ‐ WRRF PROJECT SITE UTILITIES AND YARD PIPING PAGE 4 OF 7 FACILITY NAME FLOW GPM FLOW FREQUENCY NOTES Odor Control 20 / 2 Intermittent/Constant ‐ Primary Effluent Screens 60 Intermittent Rate Per Screen, 3 Screens. Thickening 40 Constant 2 Unit Sprays @20 Gpm Ea. Thickening 16 Constant Polymer Dilution Dewatering 20 Intermittent 1 Unit Sprays @20 Gpm Dewatering 8 Intermittent Polymer Dilution Total 294 The two existing 3W vertical turbine pumps are recommended to be replaced with two new 600 gpm vertical turbine pumps installed at the same location as the existing pumps. The new pumps will be provided with variable frequency drives with one pump providing all of the water and the second pump serving in a back‐up mode. The two existing strainers will be replaced with a new automatic self‐cleaning strainer capable of removing all particulate larger than 250 micron and passing 600 gpm. The existing hydro‐pneumatic tank will be abandoned and pumps will be controlled by adjusting speed to maintain a system pressure. The system pressure will be maintained at 90 psig at the pumps. During period of low demand, water from the distribution system will be returned back to the pump station wet well. Fire Protection and Fire Service The existing and new fire hydrant system, fire sprinklers, and fire alarm systems must be evaluated as part of a code review. All new work will be designed per NFPA 13 and IBC. New service lines will be tapped into the existing system once it has been verified that the existing system is adequate for the pressure requirements. For additional information, refer to Design Memorandum 24, Fire Protection. Sanitary Sewage Sanitary sewer from Facility 10, Water Resource Center, and any additional facilities requiring sanitary sewer, will be conveyed to the existing sanitary sewer system. This includes restrooms and drainage from lavatory sinks. New sewers, minimum 8 inches in diameter for mains, however, a 6‐inch size main will be allowed for the last run which ends in a manhole and cannot be extended later to server other properties, will be designed to convey the peak design flow at a maximum flow depth of 50 percent of the pipe diameter. There are exceptions to minimum 4‐inch laterals for maximum allowable from a specific lot. Exterior cleanouts will be provided at all changes in direction and changes in direction will use 45 degree bend fittings to flush out the system. The minimum velocity at the peak design flow rate will be 3.0 fps flowing half full. Design Criteria Compliance with City of San Luis Obispo design standards. Minimum manhole diameter: 4 feet. Manhole spacing not to exceed 400 feet. WRRF PROJECT SITE UTILITIES AND YARD PIPING PAGE 5 OF 7 Minimum 12 inch minimum vertical clearance between laterals and other utility conduits. Components: – Sewer pipe: PVC or pipe fused HDPE. Thickness as determined by external load calculations. – Rings and covers: to be determined. Plant Drain Utilities A gravity plant drain system exists on the site and provides conveyance of plant drain flows to the Unit 3 Tank Drain Pump Station, the Unit 4 Tank Drain Pump Station, and the Reuse Tank Drain Pump Station. New floor drains, building drains, safety showers, sinks, and analyzers will be routed separately to the plant drain system. The existing system will be evaluated to ensure the additional flows will not exceed the capacity of the system. Natural Gas Natural gas service exists on the site and new lines will be routed to the new Digester Building and Water Resource Center. The existing natural gas system will be evaluated during design to confirm it has the capacity to support the new loads. PRVs and Underdrains Existing tanks and structures utilize pressure release valves (PRVs) to address the high groundwater conditions at the site. For new structures, the intent is to match the existing system by addressing high groundwater through the use of PRVs. However, evaluation of an underdrain system may be performed during design. Depending on the depth of groundwater, an underdrain system may consist of a minimum 12” thick granular drainage layer and perforated piping, which would drain to a new groundwater pump station. In addition, typical installation includes granular drain material extending up the sides of the structure, to within 3’ of the finish grade surface. This material would extend a minimum of 4 feet from the walls and capped with onsite compacted clay to prevent migration of surface water into the underdrain system. Further investigation and discussion with the City will be required to determine whether PRVs or an underdrain system will be the method of addressing high groundwater at new tanks and structures. Irrigation Piping Plant Water (3W) will be used for irrigating landscaping and grass‐covered areas around the Water Resource Center. The supply pressure will be coordinated with the landscaping subcontractor. An irrigation water flow meter will be provided. Flow rate and totalized flow shall be displayed locally and transmitted to the Facility SCADA system for display and recording. Any additional irrigation piping will be identified during design. Roof Drainage Stormwater from roofs and canopies will be collected via downspouts and routed to concrete splash blocks. Yard Piping Design Criteria General design criteria are as follows: All buried piping will be installed with underground warning and location tape, color per the service line purpose in accordance with CH2M specifications and the City of San Luis Obispo design standards. WRRF PROJECT SITE UTILITIES AND YARD PIPING PAGE 6 OF 7 All piping needing to be demolished or abandoned in place will be either capped with concrete or removed as required for construction. All buried piping will be backfilled with pipe bedding, pipe zone, and pipe backfill. Bedding and pipe zone material will be a granular material which compacts well and will not hold water. The maximum particle size will vary depending on pipe size and pipe material, and is included in the requirements of the 2016 City of San Luis Obispo Standard Specifications and Engineering Standards. Material will consist of either granular or native depending on geotechnical information and recommendations to be provided later in design. In some instances, it is not physically possible to obtain clearances between pipes that will allow for proper compaction of pipe zone material. In these cases, a cement slurry, more commonly known as Controlled Low Strength Material (CLSM) will be used for clearances ranging from 3‐inch to 12‐ inch. Protection from exterior and interior corrosion will be provided per Design Memorandum 25, Corrosion Control. External load calculations for buried piping will assume embankment‐type trench conditions. Assume minimum HS‐20 design vehicle wheel loads for all buried piping outside of structure limits. Pipe will be designed to carry external loads from soils, structures and traffic, as applicable. Potable water and fire lines will be disinfected per City of San Luis Obispo requirements. All buried piping systems will be thrust restrained, with the exception of open‐channel flow pipelines (sewers). Do not use thrust blocks, provide thrust restraint using mechanical type restraint. Mechanical restraint systems that rely on “gripping” are not allowed. Thrust block design will be evaluated at any existing piping that requires reroute on a case by case basis. If thrust blocks are utilized, concrete and rebar shall meet specifications. Depth of cover over water mains will be a minimum of 36 inches. Depth of cover over recycled water mains will be a minimum of 60 inches. Separation between sewer and water mains will not be less than 9 feet in all horizontal directions, measured between the neared outside edges of pipe. When the required 9‐foot minimum separation cannot be maintained and a sanitary sewer must be constructed parallel to a water main, the sanitary sewer will be constructed of ductile iron or PVC pipe meeting American Water Works Association (AWWA) specification or having approval for potable water pipe, with a pressure rating of 100 psi for both the pipe and the joint. The sanitary sewer line will be installed in a separate trench and may be placed no closer than 2 feet vertically and 4 feet horizontally from the water main, with the separation being measured from the nearest outside walls of the pipes. The sanitary sewer will be constructed lower than the water main. When a sanitary sewer must cross a water main, the sanitary sewer must be constructed with a minimum clear separation between the outside diameters of the two pipes of 6 inches and that part of the sanitary sewer within 9 feet of the water main must be constructed of ductile iron pipe or PVC pipe meeting AWWA specifications, having a 150 psi pressure rating and equipped with pressure type joints. One twenty‐foot length of the sewer pipe must be centered on the water main and where possible, the sanitary sewer should pass beneath the water line. Provide utility corridors for buried utilities to minimize conflicts and preserve access for future pipeline extensions. If required, provide chemical piping routed to vaults located in areas of low traffic. WRRF PROJECT SITE UTILITIES AND YARD PIPING PAGE 7 OF 7 Concrete‐encase all pipelines located beneath structures. Tie encasement reinforcement to structure reinforcement at point of connection. Components Pipe materials and testing requirements per Design Memorandum 21, Process Mechanical and Design Memorandum 23, Plumbing. Flexibility Anticipate and design for differential settlement between buried pipelines and intersecting structures. Provide flexibility in the connection of pipes to a structure to accommodate differential movement due to soil settlement and seismic events. Provide Kor‐N‐Seal boots, or approved equal, for flexibility at pipeline connections to site structures, i.e. vaults, manholes, catch basins. Accommodate differential movement both vertically and laterally. Design for a minimum differential movement between structures and connecting pipelines to be determined during design. For structures with deep backfill or special cases, increase the design amount of movement as required. It is recommended that no more than half the maximum allowable angular deflection of a given pipe joint or coupling is used to compensate for differential movement. In most cases, soil movement can be accommodated by providing flexible pipe joints or couplings. Pipe joints or couplings should be used in pairs to allow the pipe to articulate between the two pipe joints or couplings. The first pipe joint or coupling should be located as close to the wall of the structure as practical. Locate the second pipe joint or coupling a distance away from the first pipe joint or coupling as required to accommodate the expected movement. Small diameter threaded pipe can be made flexible by installing three‐plane bends between buried pipe and structures, including buried and below ground tanks. Concrete‐encased pipelines should have a flexible joint located immediately at the end of the encasement. A second flexible connection should be installed where the pipeline leaves the boundary of the structures’ open‐cut excavation. This page intentionally blank MEMORANDUM 18. Construction Startup Sequence and Maintenance of Plant Operations PREPARED FOR: City of San Luis Obispo PREPARED BY: Todd Greeley/CH2M REVIEWED BY: Julian Sandino/CH2M and Zeynep Erdal/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum outlines the construction startup sequence and maintenance of plant operations (MOPO) for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The objectives of the construction startup sequence and of MOPO during construction tasks are to achieve the following during the construction phase: Maintain current treatment and reuse capacity throughout construction Meet new disinfection byproduct limits by November 2019 Facilitate plant operation and maintenance during construction Minimize impact and duration of tie‐ins Provide a planned approach to tie‐ins and advance notice to plant staff Incorporate plant staff input into the MOPO plan that will be developed. This design memorandum includes a description of the major activities that will occur as part of the plant construction and provides recommended startup sequencing for the major facilities. Preliminary descriptions are provided for the plant tie‐ins that are expected to occur as part of construction, with consideration of plant operational requirements during these phases of construction. Project Elements The primary project elements in this Upgrade Project include the following: Upgrade of the existing wet weather equalization pond and retrofit of the related facilities New influent flow monitoring and odor control at the Headworks process WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 2 OF 9 Rehabilitation of the primary clarifiers and replacement of the related pumping systems Two new bioreactors and retrofit of two existing aeration basins New membrane facility and related pump stations and chemical facilities New wetlands and cooling towers Solids treatment upgrades, including new thickening and conversion of the DAFT to a blend tank, a new screw press, odor control, and a new anaerobic digester Electrical building, as needed to house new electrical equipment and site electrical upgrades Standby generation for each service to support the entire plant Maintenance of Plant Operations Plant operations are required to be maintained at current treatment capacity during the course of construction of project elements. The facilities will be designed to achieve as little disruption as possible to the existing plant operations and processes. With proper planning and coordination, it is expected that all critical processes will be sustained throughout construction and commissioning. To help accomplish this goal, a MOPO plan for use in construction planning and a specification outlining the sequence of work constraints will be developed. Input from the Owner will be incorporated into both the MOPO plan and the specifications prior to issue. Table 18‐1 includes a list of plant operations and site requirements in order to maintain plant operations during construction. These will be developed in further detail as the design progresses and will incorporate input from the Owner. Table 18‐1. Plant Operations During Construction Criteria Description Criteria MOPO Considerations Process Facilities Headworks Headworks process shall remain in service at all times. Shutdowns of equipment or tanks within the process should be scheduled for periods of low flow. Pump around is anticipated during improvements to the Equalization Pond and related structures. Primary Clarification Primary Clarifier process shall remain in service at all times. Operation with only one clarifier shall be limited to periods of low flow. Shutdowns of the primary sludge and primary scum pump system should be confined to periods of low flow Backup CEPT capability is recommended when operating with one clarifier. Secondary Treatment Secondary treatment by Biofilter and/or membrane bioreactor is required at all times. Bypass only allowed during wet weather events where consistent with current operation. Pump around is anticipated during tie‐ in of new Primary Effluent Fine Screens. Tertiary Treatment Filtration shall be maintained until the membrane bioreactors are in operation. ‐ WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 3 OF 9 Table 18‐1. Plant Operations During Construction Criteria Description Criteria MOPO Considerations Disinfection Disinfection shall be maintained throughout construction. UV process shall be in operation by November 2019 to meet TSO agreement for disinfection byproducts. Chlorine contact basins must be kept available for wet weather treatment until membrane bioreactors and flow equalization are complete. Chemical Systems All existing chemical systems shall remain available during construction. ‐ Solids Thickening Solids thickening shall be available at all times except for brief shutdowns, preferably during low flows. The rotary drum thickeners must startup without a sludge blending tank. Solids Digestion Digestion shall meet Class B at all times. ‐ Solids Dewatering Dewatering shall be available at all times except when sufficient digester volume is available to temporarily store sludge. ‐ Centrate Lagoon Centrate lagoon shall remain in service until filtrate and supernatant are rerouted. ‐ Site Site Roadways Maintain site access for maintenance and operations staff around existing facilities. Chemical delivery truck routes, sludge hauling truck routes, and headworks grit and screening truck hauling routes need to remain in operation ‐ Stormwater Handling A temporary stormwater drainage plan will need to be developed to convey stormwater during construction ‐ Electrical Medium Voltage Systems Maintain supply to operating facilities. Develop a plan to stage system modifications to mesh with process system shutdowns. ‐ Low Voltage Systems Maintain supply to operating facilities. Develop a plan to stage system modifications to mesh with process system shutdowns. Utilize dual MCCs at each facility to perform staged shutdowns and maintain power and controls to at least a portion of process loads. ‐ The major elements in the Upgrade Project are discussed below to identify critical coordination issues. These elements will be expanded upon during the course of the design, with updates provided at each design phase. WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 4 OF 9 Headworks Facility Process Facility Modifications Installation of flow meters on influent pumps will not require a Headworks shutdown because each pump can be isolated. Covering the grit tanks for odor control will require one tank to be removed from service at a time. Primary Treatment Process Facility Modifications Replacement of the primary clarifier mechanisms and other retrofits will require one clarifier to be out of service at a time. This should be limited to periods of low flows and preferably after the membrane bioreactors are in service. Chemicals should be available on site to implement chemically enhanced primary treatment if necessary while operating on one primary clarifier. Replacement of primary sludge pumps and scum pumps can be done one at a time to minimize any interruption of service. Secondary Treatment Process Facility Modifications A new membrane bioreactor system will replace the existing biofilter process. Two new bioreactor basins will be constructed and brought online with the membrane tanks and associated systems, including a new process air system. These new facilities will initially treat secondary effluent from the biofilters, while the existing Aeration Basins are brought offline, modified into matching bioreactor basins, and tied into the membrane system. Once all four bioreactor basins are in service, Biofilter 3 and Secondary Clarifier 3 will be removed from service. Tertiary Treatment Process Facility Modifications The activated sludge process will be removed. The Aeration Basins will be modified into bioreactors after the two new bioreactors and new membrane system are brought in‐service. The Final Clarifiers will be decommissioned and abandoned in place when the Aeration Basins are brought out of service. The filter complex will be taken out of service when the membrane bioreactor process begins treating all influent flow. The filters shall remain available for use treating biofilter effluent in the event that wet weather flows exceed the capacity of the membrane bioreactor during construction. The filters will be abandoned in place after all flow equalization upgrades are complete. Cooling will be achieved with new wetlands, new cooling towers, and relocated cooling towers. Wetlands and new cooling towers will be constructed downstream of disinfection as early as possible, prior to moving the existing cooling towers. The existing cooling towers will be relocated when the filter complex is taken out of service. Disinfection Process Facility Modifications The new UV process shall be online and treating all plant flow by November 30, 2019 per TSO R3‐2014‐ 0036. The UV process may initially treat filtered nitrified effluent until the membrane bioreactors are WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 5 OF 9 online, at which time the UV process will treat permeate. Capacity of the UV system will be derated when treating filtered nitrified effluent. The chlorine contact basins will be taken out of service when the UV process is commissioned. The chlorine contact basins shall remain available for use in the event that wet weather flows exceed the capacity of the filter complex or membrane bioreactor during construction. The chlorine contact basins will be decommissioned after all flow equalization upgrades are complete. The new UV process will be powered from the new main plant switchgear, which will mean that the new electrical service gear and ductbank system must be in place before UV can be commissioned. Solids Thickening Process Facility Modifications A new rotary drum thickening facility will be commissioned prior to bringing the DAFT facility out of service. The new thickening facility will be in continuous operation while the DAFT tank is converted into a solids blend tank. Solids Digestion Process Facility Modifications A new digester and digester building will be commissioned prior to bringing the three existing units out of service. The existing Digester 1 will be upgraded to be similar to the new digester. The existing Digester 2 and 3 will be modified for the equalization of dewatering filtrate and sidestream treatment. Solids Dewatering Process Facility Modifications A new screw press will be added to the existing dewatering process. A new pump station will send dewatering filtrate to the new sidestream treatment process. The centrate lagoon will be decommissioned after the new pump station is commissioned. Existing Electrical Building Process Facility Modifications A new main plant switchgear lineup will be placed in this facility, tentatively at the location of the existing natural gas. The new electrical service must be established at this new switchgear while the existing plant switchgear carries the plant load. Once the new service gear is installed, the existing service switchgear will be subfed from the new switchgear. There will be short outages for the circuit transitions. The existing standby generator will be demolished and replaced with a new standby diesel generator. The new generator must be installed and commissioned prior to transferring the electrical service to the new switchgear lineup in order to maintain standby power to the plant electrical systems. WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 6 OF 9 Proposed Sequence The startup sequence described in Table 18‐2, at the end of this memo, is organized to maintain plant capacity, except for during the brief interruptions previously discussed, when pump‐arounds or use of the equalization ponds may take place. The phases represent an order for bringing processes into service and out of service. The phases are separated into Liquids Phases and Solids Phases because these sequences are mostly independent. The actual construction of many of these components will start well in advance of the planned startup time, with construction sequence being determined by the Contractor. The items discussed in the sequence below represent critical staging to allow for continued plant operations. Additional detail will be developed for the startup sequence and maintenance of plant operations during construction as the design progresses. Although facilities tie‐ins, shutdowns, and startups need to be sequenced, construction can be started on most of the new facilities at the beginning of the construction phase (Phase 1) including: 10 – New Water Resource Center 14 – Equalization Pond Modifications 15 – Headworks Modifications 35 – New Aeration Basins 40 – New Membrane Building 54 – New UV 82 – New Digester 2 83 – New Digester Building Wetlands Summary The descriptions provided in this memorandum depict a preliminary approach to startup sequencing and address the need to maintain plant operations and capacity during construction. As design progresses, this information will be developed in more detail in collaboration with the WRRF plant staff input. Design provisions will be included for these tie‐ins, with consideration given to minimizing tie‐in time requirements and maintaining plant reliability during construction. In addition to the items described in previous sections, the following site considerations will be addressed in developing construction and startup sequencing: Site stormwater handling during construction Timing and location for recycle flow tie‐ins, based on different basins in operation during different phases of construction Site utility sequencing and tie‐ins to support facilities to be brought online Site fire protection tie‐ins Control system tie‐ins Other topics to be considered as plant operation during construction is addressed in more detail include: Length of time allowed for tie‐ins, timing for tie‐ins such as nighttime low‐flow periods WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 7 OF 9 Use of equalization basins during shutdown periods, including duration and frequency of use Access and maintenance requirements around facilities during construction This page intentionally blank CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 8 OF 9 Table 18‐2. Construction Startup Sequence Plant Operation Facilities Completed / Modified Facilities Under Construction Process Interruptions Liquids Phase 1 Current liquids operation: Headworks/Primary Clarifiers/Tricking Filter/Aeration Basins/Filters/Chlorine Contact Basins None 14 ‐ Equalization Pond (retrofit) 15 ‐ Headworks (retrofit) 35 ‐ Aeration Basins 40 ‐ Membrane Building 54 ‐ UV Wetlands/Cooling Towers Interruptions during modification of equalization structures. Tie‐in of filter effluent to UV. Tie UV system into Recycled Water Tank. Liquids Phase 2 Filtered nitrified effluent is treated at UV through temporary connections. Chlorine Contact Basins remain in standby in case of wet weather flows. Disinfected discharge is routed to new wetlands to establish vegetation and use new cooling towers. 54 ‐ UV 14 ‐ Equalization Pond (retrofit) 15 ‐ Headworks (retrofit) 35 ‐ Aeration Basins 40 ‐ Membrane/Blower Building 52 ‐ Existing Cooling Towers (relocate) Wetlands/Cooling Towers Interruptions during modification of equalization structures. Tie‐in of new aeration basins to secondary effluent. Liquids Phase 3 Secondary effluent from the tricking filter is sent to the two new aeration basins and membrane system. Chlorine Contact Basins remain in standby in case of wet weather flows. Existing aeration basins, final clarifiers, filters, and Equalization Basins are removed from service. Existing cooling towers relocated. 15 ‐ Headworks 35 ‐ Aeration Basins 40 ‐ Membrane/Blower Building 52 ‐ Existing Cooling Towers Wetlands / new Cooling Towers 14 ‐ Equalization Pond (retrofit) 20/22 ‐ Primary Clarifiers and Pumping (retrofit) 30 ‐ Aeration Basins (retrofit) Limited to one primary clarifier while other is retrofitted. Liquids Phase 4 Existing aeration basins are brought back into service. Chlorine Contact Basins remain in standby in case of wet weather flows. Trickling filter and secondary clarifier are decommissioned. 20 ‐ Primary Clarifiers 30 ‐ Aeration Basins 14 ‐ Equalization Pond (retrofit) 36 ‐ Chemical Facility 88 ‐ Odor Control Liquids Phase 5 Final liquids configuration. New equalization scheme fully implemented. Chlorine Contact Basins completely decommissioned. 14 ‐ Equalization Pond (retrofit) 36 ‐ Chemical Facility 88 ‐ Odor Control WRRF PROJECT CONSTRUCTION STARTUP SEQUENCE AND MOPO PAGE 9 OF 9 Table 18‐2. Construction Startup Sequence Plant Operation Facilities Completed / Modified Facilities Under Construction Process Interruptions Solids Phase 1 Current Operation: DAFT / Digesters 1 ‐ 3 / Screw Press / Centrate Lagoon None 72 ‐ Rotary Drum Thickeners 82 ‐ New Digester 83 ‐ Digester Building 86 ‐ Dewatering Building Tie in Primary Sludge and Waste Activated Sludge to new thickening facility. Tie in new digester. Solids Phase 2 Operate new Rotary Drum Thickeners without equalization. New Digester. Continue using Screw Press dewatering. Decommission existing digesters and DAFT. 72 ‐ Rotary Drum Thickeners 82 ‐ New Digester 83 ‐ Digester Building 86 ‐ Dewatering Building 62 ‐ Sidestream Equalization 64 ‐ Sidestream Treatment 70 ‐ Solids Blend Tank 80 ‐ Digester 1 (retrofit) Solids Phase 3 Add Solids Blend Tank upstream of Thickening. Place retrofitted Digester 1 in operation. Implement sidestream treatment of dewatering filtrate.Decommission Centrate lagoon. 62 ‐ Sidestream Equalization64 ‐ Sidestream Treatment70 ‐ Solids Blend Tank80 ‐ Digester 1 (retrofit) MEMORANDUM 19. Power/Electrical Systems PREPARED FOR: City of San Luis Obispo PREPARED BY: Ryan Harbert/CH2M and Tiana Tom/CH2M REVIEWED BY: Jason Clifford/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the power and electrical systems additions and modifications needed for the San Luis Obispo Wastewater Water Resource Recovery Facility (WRRF) Project. Power and electrical components of the project will be designed to comply with the California Energy Code for energy efficiency. New systems and control schemes will be designed to match the existing facilities, where practical. With the exception of large transformers and distribution system switching equipment, most new permanent electrical distribution and control equipment will be installed in indoor, climate‐controlled rooms. Maintaining consistency throughout the plant will make it possible for operators to most readily operate and maintain these systems. Codes and Standards Design will be in conformance with last adopted version of the following codes and standards. National Electrical Code (NEC) (National Fire Protection Association [NFPA] 70, 2014 edition) American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 90.1 Standard for Fire Protection in Wastewater Treatment and Collection Facilities (NFPA 820) California Building Energy Efficiency Standards for Residential and Nonresidential Buildings (Title 24, Part 6) City of San Luis Obispo Standard Specifications and Engineering Standards California Public Utilities Commission (CPUC) Rule 21 The CH2M electrical legend and standard drafting practices will be followed. Drawings provided for this project will be consistent with construction needs for a project of this type. Client‐specific preferences for equipment suppliers and materials of construction will be used, as defined during the design. WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 2 OF 8 Design Criteria Table 19‐1. Design Criteria Existing And Proposed Services Provided To Site Criteria Value Notes Incoming Power 12.7kV ‐ Site Power 480V Includes MCCs, Generators, and Switchgear Lighting and Ancillary Loads 208Y/120V ‐ Main Plant Generator 480V Shall be demolished and new generator added Water Re‐Use Generator 480V New generator to be added South Chlorine Generator 480V Shall be demolished and generation handled via Water Re‐ Use Digester Gas Co‐Gen 480V ‐ Table 19‐2. Electric Services Existing and Proposed Services Provided To Site Equipment Existing Service Updated Service Notes Electric Utility Services to the San Luis Obispo WRRF and Ancillary Sites Main Plant Service 12.7kV, 3000A 12.7kV, 4000A ‐ Water Reuse Service 480V, 1200A ‐ ‐ South Chlorine Facility Service 480V, 150A Demolish Facility shall be refed from Water Reuse Existing Electrical System Electrical systems at the WRRF receive primary utility power from Pacific Gas and Electric (PG&E), and this power source is supplemented with on‐site generation via the Cogeneration Facility operating in parallel. Secondary standby power is delivered via a propane fueled generator at the Switchgear building. In addition to the primary utility service at the Switchgear building there is a separate utility service at both the South Chlorine facility and the Water Reuse Facility. The three utility‐fed power systems are independent. Electrical System Modifications and Upgrades The existing main plant service switchboard SWBD‐MSG does not have adequate capacity, and will need to be replaced. The City owns the primary conductors within the plant, and also the existing service transformer. The existing service transformer is undersized at 1500kVA and will need to be replaced with a larger 3500kVA unit, but further load calculations and process refinement are necessary to determine the final value. Information on the primary conductors (location, size, type) is still unknown at the time of this writing, and will need to be verified to determine if replacement is necessary. WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 3 OF 8 The South Chlorine electrical system does not have adequate normal or standby capacity to support the proposed new and reconfigured loads. There is an existing generator at this facility, but it will be too small to back up the proposed loads. In order to avoid the addition of a third standby generator to the project, it is proposed that the South Chlorine facility be refed power from the Water Reuse electrical service. This eliminates a dedicated electrical service for the South Chlorine facility, and gives the facility access to standby power via the generator to be placed at the Water Reuse service. The Water Reuse electrical system is adequately sized for the new proposed loads, but there is currently no backup power for this service. A new standby generator will be added to provide backup power to this facility, which will also serve the South Chlorine electrical system. No changes will be made to the existing cogeneration system. It shall remain in place, with all necessary utility interlocks and programming remaining unchanged. Additional loads to be added to existing facilities are shown in Table 19‐3 below. Table 19‐3. Major Electrical Equipment and Services Changes To Major Electrical Equipment Throughout Entire Plant Distribution Center Existing Load (kVA) Projected Load (kVA) Notes SWBD R 352 882 Includes projected loads at new Effluent Cooling facility (167kVA) MCC A1 230 306 ‐ MCC A2 150 263 ‐ MCC B1 22 29 ‐ MCC B2 30 35 ‐ MCC C 15 15 ‐ MCC D ‐ ‐ ‐ MCC F1 238 761 ‐ MCC F2 199 423 ‐ MCC G1 47 161* *MCC will be replaced with new in new location, all existing loads off existing MCC G will be demolished MCC G2 13 164* *MCC will be replaced with new in new location, all existing loads off existing MCC G will be demolished MCC H 54 54 ‐ MCC J1 408 408 ‐ MCC J2 259 259 ‐ MCC J1E 44 44 ‐ MCC J2E 34 34 ‐ MCC R 102 112 ‐ 40‐SWGR‐1 ‐ 3809 New switchgear, shall subfeed SWGR‐MSG and new 40‐MCC‐1/2 40‐MCC‐1 ‐ 458 New membrane MCC WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 4 OF 8 40‐MCC‐2 ‐ 395 New membrane MCC Table Notes: Existing load information was gathered from the City of San Luis Obispo Facility Plan. Electrical System Equipment As part of the general process upgrades, several pieces of electrical utilization equipment will be demolished and new equipment added. For example, the new membrane facility will be provided with new, dedicated motor control centers. Due to road access issues and space required for new facilities, the existing MCC G building will be demolished and replaced with a new building, adequately sized for new and existing electrical requirements for MCCs located near the new digester, serving nearby loads. MCC‐F1 and MCC‐F2 will be modified to serve new nearby loads. Table 19‐4. Major Electrical Equipment and Services Equipment Existing Service Updated Service Notes Main Plant Generator 560kW, Propane 2500kW, Diesel Demo existing propane generator and remove storage tanks Water Re‐Use Generator ‐ 1000kW, Diesel Add new generator to SWBD R South Chlorine Generator 75kW ‐ Demo existing generator, facility shall be refed from Water Re‐Use SWBD‐MSG 3000A 3000A Existing to remain, be refed from 40‐SWGR‐1 SWBD‐ESG 3000A ‐ Demo SWBD R 1200A 1200A MCC G1/2 600A 600A Demo old and provide new to accommodate new digester and thickening ATS‐R ‐ 1200A Add ATS between existing SWBD‐ R and new water re‐use generator 40‐SWGR‐1 ‐ 5000A New switchgear to serve membrane and existing SWGR‐ MSG loads 40‐MCC‐1/2 ‐ 2000A New MCCs at new membrane facility 40 EME 151, EME 152, EME 251, EME 252, EME, 605, EME 805, EME 851, EME 852 Various ‐ ATSs for backup generation all demoed 10‐SWBD‐1 ‐ 400A New switchboard at new Water Resource Center See oneline drawings for further distribution configuration information Reliability and Redundancy In general, the existing plant distribution topology has proven to be very reliable and robust. No fundamental change is recommended as part of this project. The electrical distribution system will maintain the “radial feeder” concept, with large standby generators backup to the entire service. Each WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 5 OF 8 radial feed to a process area will typically consist of two feeders to an “A” and “B” MCC, which matches the current distribution approach at the plant. Process loads will be distributed between the two MCCs at each process area to ensure that a given process can remain online (potentially at reduced capacity) during maintenance or outages on either of the two MCCs. Materials and Systems Photovoltaics (PV) Photovoltaic power systems will be provided on some new and existing facilities. PV systems will generally consist of industry standard crystalline panels, connected to the site power system via inverters. Separate power metering will be provided for PV systems. PV design will consist of preliminary equipment layouts, design of electrical system interfaces, and performance based specifications. Detailed PV design will be provided by specialty installing contractors, and submittals will be provided prior to installation for Engineer and Owner review. All PV installations will comply with the applicable codes, requirements and standards, including CPUC Rule 21. Lightning Protection. Per NFPA 780 analysis, no lightning protection system is recommended. Cables and Conductors Copper with XHHW/XHHW‐2 insulation for 600 V conductors. – Control wiring and other small gauge power wiring may be provided with THHN/THWN insulation. – All wiring within non‐process buildings may be THHN/THWN. #12 AWG minimum for power, #14 AWG minimum for control, or as defined on drawings #16 AWG minimum for non‐field control panel circuits or factory wired circuits 100 V and above, #18 AWG minimum for below 100 V #16 AWG, 100% foil shield coverage, with drain wire, 600 V for field instrument cables #18 AWG, individual foil shielded twisted pair, 300V, with drain wire for non‐field instrument cables 4 pair unshielded twisted pair #24 AWG solid conductors for indoor data network cables 4 pair shielded twisted pair #24 AWG solid conductors for outdoor data network cables Grounding Ground rings around pad‐mounted switches, transformers, and generator bonded to duct bank ground, ground rods at each building and in handholes, building steel and other electrodes as required by NEC. All electrodes connected to master ground bar in electrical room. Raceways and Boxes Common duct banks and manhole/handhole networks will be used for 480‐volt power wiring, 120‐volt control wiring, and fiber optic communications. Duct banks will be provided as follows: Concrete encased steel‐reinforced for all duct banks under roads Direct‐buried for all other duct banks Manholes/hand holes every 150’ feet, straight runs up to every 300 feet Raceway types shall be as follows: Concrete encased: Schedule 40 PVC for power, 120V control, and fiber; RGS for analog Direct buried: Schedule 40 PVC for power, 120V control, and fiber; PVC coated RGS for analog WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 6 OF 8 Dry, exposed: RGS Outdoor and wet, exposed: PVC‐coated RGS Stud framed walls and above ceiling tiles: EMT Concrete block walls and embedded in concrete/under concrete floors: PVC, Schedule 40 Transition from buried/embedded to exposed: PVC‐coated RGS Surge Protective Devices (SPDs) SPDs at low‐voltage switchboards, motor control centers, and at panelboards Lighting General The lighting design will meet all Title 24 and other applicable standards and codes. Table 19‐5. Lighting Levels ‐ Recommended Levels For Lighting For Various Areas Lighting Levels Foot Candles (FC) Indoor Process Areas 30 Outdoor Process Areas 1 Electrical Equipment Rooms 30 Mechanical Equipment Rooms 30 Street Lighting 0.1 to 1 Maintenance Areas General 30 (50 at task areas) Offices 30 Restrooms 10‐15 Control Rooms 30 Interior Occupancy sensor activated lighting Daylight harvesting controls High efficiency luminaires, generally LED or fluorescent as appropriate for the area being illuminated. Fluorescent lamps shall be cool white, energy efficient, rapid start, extended life with 3100 initial lumens Exterior LED May be control via process PLC control system, or other automated control system Street lighting: Mounted on aluminum poles and controlled via photocell and/or other automatic controls. Process area lighting: Mounted on aluminum poles or other structures and controlled via Photocell and/or other automatic controls. Manual control will also be provided. WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 7 OF 8 Standby Generators New standby generators will be diesel fuel type, 480V, three phase machines. Fuel will stored in an integral sub‐base mounted fuel tank, sized for 24 hours of operation at full load. Generators will be housed in a weatherproof outdoor enclosure, with access ramps and doors as required for proper operation and maintenance. Standby generators will comply with all applicable air regulations. Standby generator status (FAILED, RUNNING, etc.) will be monitored at SCADA. Automatic Transfer Switches (ATS) and Automatic Transfer Controller (ATC) New 480V, three phase ATS will be provided near the water reuse facility to facilitate transitions to and from standby power. The ATS will utilize voltage sensors to detect utility power losses, send the signal to start the standby generator(s), and perform an “open transition” to generator power (meaning that there will be no paralleling of the generator with the utility). The ATS will also facilitate all transfers back to utility power. The ATS will be monitored by SCADA for position status and also for the status of the utility and standby power systems. Depending on the physical space available, an ATC may be considered at this facility (see ATC description below). Similar in function to an ATS, a new 480V, three‐phase ATC will be provided in the new main service switchgear to facilitate transitions to and from standby power. The transfer controller will control electrically operated switchgear breakers. Variable Frequency Drives (VFDs) VFDs will be provided integral with new motor control center lineups, or mounted in separate enclosures. VFDs will include a minimum of 3% input line reactance to mitigate harmonics. VFDs will be provided with dv/dt filters where deemed necessary by the designer (typically used only for larger motors and/or motors with longer than normal power circuit runs), in order to mitigate potential voltage spikes on the insulation of motors driven by VFDs. VFDs will be provided with communications to facilitate monitoring, control and parameter settings of VFDs by the SCADA system. Motor Control Intelligent motor control will be applied to new motor starters and variable frequency drives (VFDs) in all new motor control centers. All separately mounted VFDs will also utilize intelligent motor control. In existing motor control centers, selective networking to new motor starters may be implemented, using retrofitted electronic overload devices, such as Allen Bradley E3 Plus module. Refer to Memorandum 20 Instrumentation and Control (SCADA) for more information on networked motor starters and VFDs. Local control stations will generally be avoided, as these add unnecessary cost for each hand station, once labor and material construction costs are accounted for. Manual control from the motor starter bucket or VFD will be provided, should PLC or automatic control fail. In most cases, the HAND‐OFF‐ AUTO switching will be included at face of the MCC/motor starter. Motor Control Centers (MCCs) Existing Some existing MCCs will be modified as part of the process improvements. Improvements will utilize original manufacturer parts where possible. No intelligent motor control provisions will be made. New All new MCCs will be provided with intelligent motor control capability. Individual constant speed motor control buckets will include electronic overload relays, communications modules, motor WRRF PROJECT POWER/ELECTRICAL SYSTEMS PAGE 8 OF 8 contactor, and all other control relays and devices as required. New MCCs may include integral VFDs where sizing allows. The MCC will be prewired with communications cabling, network switches and power supplies as required to facilitate monitoring and control from the plant SCADA system. Switchgear New 480V, three phase switchgear will be provided in the existing MSG building to accommodate the new membrane and UV loads. The main utility service will be rerouted to this switchgear to serve the entire main plant including the existing MSG switchgear. An automatic transfer controller will be provided in the new switchgear to handle transitions between the new generator and the utility. Instrumentation Power Power for instrumentation will be derived from the PLC control panels. Existing PLC control panels will add new power distribution (CBs, fuses, etc.) to provide necessary external power to instrumentation (i.e. flowmeter, analyzers, etc.). Wherever possible, design will use loop‐powered devices, reducing the number of separate circuits for instrumentation. Power Monitoring Digital power monitoring devices will be provided at all new switchgear and motor control centers. Features will include at a minimum voltage, current, power, energy, harmonic levels, power factor. Where intelligent motor control centers are provided, individual motor power and electrical usage will be monitored at the PLC/SCADA system via the data connection. PV systems will be provided with dedicated power monitoring. Fire Alarm Any new fire alarm systems will be integrated into the existing fire alarm system. Water Resource Center Electrical Distribution Electrical systems within the building will be aggregated into mechanical, plumbing, lighting and receptacle loads to meet Title 24 requirements. Each feed from the main building switchgear will be monitored by a power meter, which will allow for in depth analysis of power consumption. Demand response energy reduction measures will automatically reduce lighting load during peak use time period or when system reliability is jeopardized. Data and Communication Multiple data networks will be distributed throughout the building from the server room within the building. SCADA system will have a dedicated network distributed to the control room and to any remote stations that may be needed. Four Cat 6E cables will be distributed to each data outlet throughout the facility allowing for segregated building user networks as needed. MEMORANDUM 20. Instrumentation and Control (SCADA) PREPARED FOR: City of San Luis Obispo PREPARED BY: David Dutcher/Cannon REVIEWED BY: Don Watson/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum describes the proposed Instrumentation and Control (I&C) system and Supervisory Control and Data Acquisition (SCADA) design concepts which will be applied for the Water Resource Recovery Facility (WRRF) Project. This memo defines the SCADA system design approach, how the upgraded components tie into the existing control system, instrumentation and control design criteria, and I&C standards for the project. Design Approach The SCADA system design will integrate existing Programmable Logic Controllers (PLCs) and new PLCs provided under this plant upgrade into one common SCADA system. The PLC and Human Machine Interface (HMI) standards have already been established by the City SCADA staff and the upgrade control system components will follow the same standard to the maximum extent possible. Existing Plant SCADA System The existing plant SCADA system consists of networked PLCs connected to the HMI servers and workstations via a fiber optic network branching throughout the plant. The network is a “star” topology with main hubs at the Corp. Yard and existing Admin Building. The fiber optic cables are routed through patching hubs in a vault outside of Motor Control Center (MCC)‐J (the South Patching Node) and in Manhole‐2 (MH‐2, the North Patching Node). The main SCADA network protocol is Ethernet IP communications between PLCs and to the HMI Server(s). The plant has modernized many of the controllers in the last several years. There are two types of PLCs currently in use at the facility: Allen Bradley ControlLogix PLCs (which are the new standard) and Emerson ControlWave PACs. The only two remaining ControlWave PACs are PLC‐A (serving Influent/Headworks, located in MCC‐A) and PLC‐J (serving Filter Influent/Cooling Towers, located in MCC‐J). These both use redundant controllers. Based on City SCADA staff recommendation, the PLC‐A should be upgraded during the WRRF Upgrade. Due to process changes, PLC‐J will be postponed until more definition is provided for the processes this PLC serves. Should communication be required between PLC‐J and other plant PLCs, an interim solution WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 2 OF 14 will be developed in later phases of design. At this time, the functions and processes assigned to PLC‐J, after WRRF Project is complete, are not fully defined. Additionally, the following SCADA hardware devices were observed during site‐walks. In some cases, the City has an identified standard, which are listed below: Network switches – Most PLC control panels use DIN‐rail mounted MOXA EDS‐G308. However, Juniper fiber switches and copper switches are used in Admin Building, Ops Building and Corp. Yard. A standard for industrial network switches has not been identified and will be developed in later phases of design. The network switches selected will have compatibility with Allen Bradley Studio5000 programming Add‐On Instructions (AOIs). This will allow for SCADA monitoring of the status of the switches and network communication. The City SCADA staff have identified the following minimum requirements for industrial network switches: redundant uplink ports and redundant power supplies. Operator Interface Terminal (OIT) – Existing PLC panels generally have C‐More 10” displays, each programmed for the equipment monitored/controlled from that dedicated PLC. These currently have basic functionality with the plant tablet system, but do not provide plant‐wide control and monitoring. These serve as back‐up to the SCADA system, should the SCADA servers or network have failures. Uninterruptible Power Supply (UPS) – UPS units installed in most PLC panels are Marathon 1500VA. These are designed to maintain power to control panel and associated components for approximately 15‐30 minutes. In the Admin building, a Powerware UPS is used for the SCADA Server and has networking capability for monitoring. The City of SLO has an existing contract with Powerware for UPS. The WRRF SCADA staff requested that all new UPS units have networking capability. Tower‐style UPS will be used in PLC panels and Rack‐mounted style UPS will be used in Server racks. Table 20‐1. Existing Plant PLC Process Assignments PLC No. Location Process Areas Monitored/Controlled Manufacturer/Model Additional Information No. of Racks Spare Capacity PLC‐A MCC‐A Headworks, Grit Handling, Influent Pumping, Digesters Emerson ControlWave 1 Rack; Redundant Controllers AI: 3 AO: 2 DI: 24 DO: 4 PLC‐B MCC‐B Primary Clarifiers, Primary Sludge, Caustic Soda, Recirculating Pumps Allen Bradley ControlLogix L72 1 Rack; 4 Spare Slots AI: 6 AO: N/A DI: 13 DO: 14 PLC‐D1 Headworks Screen & Wash Press* Allen Bradley CompactLogix 1 Rack PLC‐D2 Headworks Grit Separator* Allen Bradley CompactLogix 1 Rack PLC‐E Dewatering Sludge Dewatering/Screw Press* Allen Bradley ControlLogix 1 Rack PLC‐F MCC‐F Aeration Blowers Allen Bradley ControlLogix L72 1 Rack; 0 Spare Slots AI: 2 AO: 1 DI: 13 DO: N/A WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 3 OF 14 PLC No. Location Process Areas Monitored/Controlled Manufacturer/Model Additional Information No. of Racks Spare Capacity PLC‐FA MCC‐FA Aeration Basins, RAS/WAS Pumps, Final Clarifiers, Plant Instrument Air Allen Bradley ControlLogix L72 1 Rack; 0 Spare Slots AI: 0 AO: 6 DI: 2 DO: 2 PLC‐G MCC‐G DAFT, Sludge Handling Allen Bradley ControlLogix L72 1 Rack; 3 Spare Slots AI: 4 AO: 7 DI: 20 DO: N/A PLC‐J MCC‐J Filter Influent, Cooling Towers Emerson ControlWave 1 Rack AI: 3 AO: 7 DI: 23 DO: 8 PLC‐K1R1 Filters Tertiary Filters* Allen Bradley CompactLogix L35E 1 Rack PLC‐K2R1 Filters Tertiary Filters* Allen Bradley CompactLogix L35E 1 Rack PLC‐MN MCC‐J Chemical Facility Allen Bradley ControlLogix L72 2 Racks; 0 Spare Slots AI: 11 AO: 6 DI: 30 DO: 19 PLC‐P MCC‐R Reclamation/Reuse Allen Bradley ControlLogix L72 2 Racks; 3 Spare Slots AI: 8 AO: 1 DI: 22 DO: 11 * Furnished as Package System Proposed Plant SCADA System Upgrade The proposed SCADA system design, as part of the San Luis Obispo WRRF upgrade, will integrate existing PLCs and control functions into the combined SCADA system. The following upgrades to the SCADA system are proposed to support the processes added as part of the plant upgrade. The SCADA system control room will be moved from the existing location in the Operations Building to the new control room in the Water Resource Center (WRC) building. The location of the SCADA servers is currently in the storage area of the Admin building. A new primary SCADA server will be installed in the WRC, while the existing SCADA server in the Admin building will remain. The primary SCADA servers will be located in a dedicated air conditioned server room adjacent to the new control room in the WRC. During the course of the project, the existing SCADA server will remain operational and will serve as primary SCADA server. Once the WRC is complete with the new SCADA server commissioned, it will become the primary server, while the existing SCADA server and associated networking infrastructure will become the backup. The Admin storage area is not adequate for the existing SCADA servers. It is recommended that this area be partitioned and air conditioned. Alternatively, if sufficient fiber cable length permits, the SCADA server should be moved to a clean and air‐conditioned room in the Admin building. For construction sequencing, this should occur after the WRC SCADA servers are commissioned and operating as the Primary servers. WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 4 OF 14 There will be no change to the manufacturer of the SCADA software. The current iFix SCADA software will be upgraded to the latest version and licensed for the I/O tag‐count and historical tag‐count identified by tag count required. Tag count will be confirmed in later stages of the design. The Operations SCADA stations will be relocated to the WRC. Additionally, there will be an increase in the number of SCADA stations for improved Operator access. Due to distance of the WRC from South end of the plant, walk‐up SCADA stations will be provided in strategic locations. At a minimum there will be SCADA stations in the Admin Building and MBR Building. Remote access to the SCADA system will be considered, so Operators can monitor from off‐site locations. New PLCs and Remote I/O (as necessary) will follow the plant standard, Allen Bradley ControlLogix platform. ControlLogix will be used for the main plant PLCs, while smaller/package system may use choose between ControlLogix or CompactLogix models. Controllers will be 1756‐L7x series and must be compatible with Logix v.24. Table 20‐2. New Plant PLC Process Assignments Facility No. Process Areas Monitored/Controlled New, Upgraded or Existing Redundant PLC No. Location 14 Equalization Pond Upgraded*** No 15‐PLC‐01*** MCC‐A 15 Headworks Upgraded*** No 15‐PLC‐01*** MCC‐A 20 Primary Clarifiers Existing No PLC‐B MCC‐B 22 Primary Sludge Pump Station Existing No PLC‐B MCC‐B 25 Primary Effluent Diversion Box 1 Existing No PLC‐B MCC‐B 26 Recirculation Pump Station Existing No PLC‐B MCC‐B 27 Primary Effluent Diversion Box 2 Existing No PLC‐B MCC‐B 28 Primary Effluent Screens New No No Yes 28‐PLC‐01* 28‐PLC‐02* 40‐PLC‐01 40‐MCC‐01 (MBR MCC) 30 Aeration Basin Modifications (Bioreactors 1&2) New Yes 40‐PLC‐01 40‐MCC‐01 (MBR MCC) 34 Aeration Blowers New No No No No No Yes 34‐PLC‐01* 34‐PLC‐02* 34‐PLC‐03* 34‐PLC‐04* 34‐PLC‐05* 40‐PLC‐01 40‐MCC‐01 (MBR MCC) 35 Bioreactors 3&4 New Yes 40‐PLC‐01 40‐MCC‐01 (MBR MCC) 36 Chemical Facility New No 36‐PLC‐01 Chem. Facility WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 5 OF 14 Facility No. Process Areas Monitored/Controlled New, Upgraded or Existing Redundant PLC No. Location 40 MBR Facility New Yes Yes No No 40‐PLC‐01 40‐PLC‐02* 40‐PLC‐03* 40‐PLC‐04* 40‐PLC‐05* (Air Scour Blowers) 40‐MCC‐01 (MBR MCC) 42 Secondary Clarifiers (repurposed) N/A N/A N/A N/A 44 Electrical Building N/A N/A N/A N/A 46 Filters N/A N/A N/A N/A 50 Effluent Equalization Basins N/A N/A N/A N/A 55 UV Disinfection New Yes 55‐PLC‐01* UV Facility 60 Recycled Water Existing No PLC‐P MCC‐R 62 Sidestream Equalization Upgraded** No 73‐PLC‐01** 73‐MCC‐01** 64 Sidestream Treatment New No 64‐PLC‐01* TBD 66 Cooling Wetlands New No 66‐PLC‐01 TBD 68 Cooling Towers New No 66‐PLC‐01 TBD 70 Sludge Blend Tank Upgraded** No 73‐PLC‐01** 73‐MCC‐01** 72 Thickening Upgraded** No 73‐PLC‐01** 73‐MCC‐01** 80 Digester No. 1 Upgraded** No 73‐PLC‐01** 73‐MCC‐01** 82 Digester No. 2 Upgraded** No 73‐PLC‐01** 73‐MCC‐01** 84 Cogeneration Existing No PLC‐S1 Cogen 86 Dewatering Screw Press No. 1 Existing No 86‐PLC‐01* Dewatering 86 Dewatering Screw Press No. 2 New No 86‐PLC‐02* Dewatering 88 Odor Control Upgraded*** No 15‐PLC‐01*** MCC‐A 90 Plantwide Electrical N/A N/A N/A N/A * Furnished as Package System ** Relocated and upgraded from PLC‐G and MCC‐G *** Upgraded PLC‐A to ControlLogix PLC SCADA Network The existing fiber optic network will be extended to each of the new PLC control panels to ensure full connectivity between new PLCs and SCADA servers. The current fiber optic “star” topology has limitations with a potential for a single point of failure. All the fiber is connected to one fiber network switch in the Admin Building. All new fiber optic cable will be Single‐Mode, to match the existing plant standard. WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 6 OF 14 In order improve reliability and redundancy of the fiber optic network, the new SCADA network will be a redundant star topology, with the primary node at the WRC and the backup node at the existing Admin building. To prevent a break in one fiber pathway from interrupting SCADA network communication, a redundant pathway will be added between the Admin building, Corp. Yard and WRC. The fiber optic network will be evaluated for added reliability during later phases of design. At a minimum, the fiber optic network will be modified to reach of the following locations as part of the WRRF Project: Remove 12‐fiber cable from Admin Building to the existing Operations Building Install new 12‐fiber cable from Admin Building to 40‐MCC‐01, which will serve the following MBR Facility PLCs: – 40‐PLC‐01 (Plant PLC for MBR/Bioreactors) – 40‐PLC‐02 (MBR Package PLC) – 40‐PLC‐03/ ‐04/ ‐05 (MBR Air Scour Blower PLCs) – 34‐PLC‐01/ ‐02/ ‐03/ ‐04/ ‐05 (Aeration Blower PLCs) – 28‐PLC‐01/ ‐02 (Primary Effluent Screen PLCs) Install new 12‐fiber cable from Admin building to 55‐PLC‐01, which will serve the new UV Package system PLC. Install new 12‐fiber cable from existing MCC‐G location to 73‐MCC‐01 (the new MCC for Solids/Sludge Handling). This will require a vault and patch panel (in location of existing MCC‐G) to patch the fiber cable to the new location for 73‐MCC‐01. Use existing 12‐fiber cable for Dewatering Screw Press No. 1 and install CAT 6 cable from Network Switch in the control panel for Screw Press No. 1 to new control panel for Dewatering Screw Press No. 2. Install new 12‐fiber cable to new Chemical PLC (36‐PLC‐01). Install new 96‐fiber cable from Admin Building to new WRC building. A wireless network for the SCADA system will be considered in the future, but will not be included as part of this project. Based on feedback from the operators, wireless communication at the site has been unreliable. Client may choose to install wireless access points outside of the scope of this project. Local/Field Operator Interface Terminal (OIT) We propose new SCADA upgrade panels use a different approach for Operator Interface at each PLC control panels. In addition to an OIT at each location, a thin‐client or “zero‐client” SCADA control station is proposed in strategic locations throughout the plant, providing the same functionality that is available in the central control room. Additionally, if this is used in place of the OIT, it will reduce the software programming effort required. By creating one SCADA application, instead of maintaining multiple individual OIT applications, the long‐term maintenance, configuration and programming time is reduced. The approach for OITs and SCADA control stations will be developed in more detail in later phase of design. The need for OITs can be reduced or eliminated with modernization of the SCADA system to include more redundancy and a plant‐wide, tablet‐based solution. City IT/SCADA staff will play an important role in the expansion of the current system in parallel with the WRRF Project. WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 7 OF 14 SCADA Control Room A centralized control room will be provided in the WRC Building. The control room will be sized and provided with adequate monitors, including large‐screen monitors, to display the most important plant processes simultaneously. As a result, Operators should be able to display trends, alarm summaries and operational screens at the same time. If City‐network workstations (i.e. for e‐mail, internet, or other use) are provided in the control room, they will be maintained on completely separate physical network. The access to the control room should have secure‐access (i.e. a lockable door or keycard). The server room will be located adjacent or close proximity to the control room and also have secure‐access. For ease of operator use, it is recommended that key‐card or key‐fob be considered for quick access to SCADA control stations throughout the plant. This can maintain security but reduce repetitive time for operator login at the various SCADA control stations. Networked/Intelligent Motor Control Intelligent (or networked) motor control is proposed for new motors added during the WRRF Project. This may not pertain to select motors and package system motors. This approach will be expanded in later phases of design. Motor starters or Variable Frequency Drives (VFDs) will be monitored and controlled via Ethernet networks to PLCs, instead of traditional hardwired signals. This will provide robust monitoring capability, including (but not limited to) motor amps, power, torque, “time until trip”, etc. Motor control networks will be physically and logically separated from PLC or SCADA networks. This will ensure maximum security and functionality of the motor control and monitoring. Networked motor control will require added network switches to provide adequate network redundancy. Motors will be distributed across MCCs to ensure distribution of similar process functions and redundancy (should one network have a failure/comm. interrupt). For example, when there are multiple pumps for a given function, such as MBR Feed Pumps 1‐6, Pumps 1‐3 will be located in 40‐MCC‐01 and Pumps 4‐6 will be located in 40‐MCC‐02. Motor starters and VFDs will be networked to the PLC using Rockwell Automation Device Level Ring (DLR) topology. This approach will provide redundancy and prevent single point‐of‐failure. Motor starters and VFDs will connect to the DLR via built‐in networking card, Rockwell Automation ETAP device, or Ethernet switch compatible with Rockwell Automation DLR network. Devices not compatible with the DLR will use ETAP module. A separate DLR will be implemented for each MCC to provide ensure robust motor control capability and avoid single‐point of failure, as mentioned above. All control and monitoring will be done via Ethernet communication to the PLC. VFDs and Motor Starters with built‐in networking functionality will be provided with AOIs for the respective PLC and will be compatible with Rockwell Automation Studio5000 programming software. Redundancy Redundancy on the control system upgrades will be considered to avoid or eliminate a single point‐of‐ failure. This may include network switches, power supplies, SCADA servers, and PLCs. Based on SCADA staff input, PLC redundancy has been included for critical plant processes where operators cannot easily intervene or control the process manually. These processes must be run in automatic to successfully treat or move the plant process water. For WRRF Project, the following PLCs will include redundancy: UV Package System PLC (55‐PLC‐01) Plant PLC for MBR/Bioreactors (40‐PLC‐01) WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 8 OF 14 MBR Package System PLC (40‐PLC‐02) PLC‐A (which will be upgraded to ControlLogix PLC and re‐named 15‐PLC‐01) will not require redundancy, as plant staff has determined that manual operation of the Influent Pumps is an acceptable method of operation to mitigate a PLC failure. For all other non‐critical Plant PLCs, one shelf spare PLC will serve as solution for backup should a PLC failure occur. Individual PLC programs will be stored on SD cards for easy restoration of operations should a PLC failure occur. The SD card will be stored in sealed enclosure within the dedicated control panel. This will be included for package system PLCs as well. Local hardwired manual control will be provided for all motorized equipment and valves. The Local control will primarily be used for maintenance purposes, but will also serve as backup control mode should a PLC fail. In this mode, the process will require operation intervention and continuous attention. This is not applicable for critical automatic processes identified above, such as MBR system which is too complex of a process to run manually. Existing control panels do not include redundancy for 24V power supplies. The WRRF upgrade design will implement redundant 24V power supplies with failure monitoring for new PLC panels, including package systems. This will mean the backup power supply in each panel will be the “hot‐standby” for the primary Instrumentation Based on a request from the Operations team, the design will incorporate as much flow monitoring information throughout the plant as possible. This will be accomplished with magmeters where possible. In cases where magmeter cannot be used, alternate methods will be used, such as flow calculated via level over a weir. These applications will be used for general flow split and flow information, though not accurate enough for detailed flow totalization. Bubbler tube level instruments will be replaced with new level instruments. Bubblers require Instrument Air (IA) and their Instrument Air system is highly unreliable and is to be abandoned during WRRF Project. Instrumentation for new processes will be powered from the corresponding PLC control panel. For example, if a flowmeter requires an external source of power, the PLC panel will have sufficient power distribution to accommodate this need. Where possible, instrumentation will be selected to be loop‐ powered and not require external power. Electrical Isolation PLC control panels and instrumentation will have fuse protection and isolation on inputs and outputs. This will decrease the chance that a single failure (i.e. short‐circuit) will create a more widespread problem. In addition, this will improve the ability of O&M staff to quickly troubleshoot these events. Based on direction from the City, the history of lightning strikes and low likelihood of transient event from lightning, surge suppression devices (SSDs) will not be required on outdoor instrumentation. Interfaces with Other Systems Package Control Systems Package control systems will be specified for the following systems: WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 9 OF 14 PE Screens Aeration Blowers MBR system MBR Air Scour Blowers UV Disinfection Polymer mixing systems Rotary Drum Thickeners Sidestream treatment Dewatering Screw Press #2 PLCs provided in the package control systems will be specified to be Allen‐Bradley ControlLogix L7x series for larger systems and CompactLogix 5370 L3x series for smaller systems, in order to provide compatibility with the plant SCADA system PLCs. The controllers will be compatible with Logix v.24. The package system supplier will be required to program the PLCs and support integration of the package system into the plant SCADA application. Package control systems will be specified with Ethernet‐IP connectivity so that they can communicate with plant SCADA system over the plantwide Ethernet network. The plant SCADA system, through network communications, will monitor the package system equipment and in some cases send signals for supervisory control and interlocking with other plant processes/systems. HVAC System A small number of heating, ventilation, and air conditioning (HVAC) temperatures and alarms may be monitored by the plant SCADA system. These items will be hardwired to a nearby plant PLC. The HVAC system will not be connected to the plant SCADA Ethernet network. Security System Security system will not be on the same fiber optic network as SCADA system. Door access and security cameras may be added using unused fiber strands within the fiber cable, but will not be connected to the SCADA network. The design will continue to be developed in later phases of design. Intrusion alarms will be provided on control panel doors for all Plant and Package system PLCs. Power System Power monitoring will be connected to the Plant SCADA system network where identified. At a minimum, the SCADA system will monitor the Backup Generator status, the Automatic Transfer Switch status and provide base‐level power monitoring for the plant. Where intelligent motor control/monitoring is implemented additional power monitoring information can be displayed on the SCADA screens. Additional detail will be developed during later phases of design. NFPA 820 monitoring and alarming SCADA/control system will be used for NFPA 820 monitoring and alarm management in hazardous/classified areas that are subject to declassification by ventilation: Fan proof of air flow (motor current switches on ventilation fan motors) is a recommended approach to accomplish this function. WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 10 OF 14 Combustible gas detectors may be required, and would also be used to generate hazardous gas alarms Currently the plant does not have Go/No‐Go lights for potentially hazardous enclosed areas. The San Luis Obispo WRRF Upgrade design will include PLC outputs to Go/No‐Go lights and horn/strobes throughout plant where and reduced classification of hazardous areas via increased ventilation is utilized. This will be further developed in later phases of design. Fire Alarm The Fire Alarm system will provide remote notification to meet code requirements independent of the SCADA system. However, it will include a hardwired or networked interface to the SCADA system to give Operators monitoring and status information. The fire alarm system will use a separate means of notification to the Fire Department. The fire alarm could use an independent pair of fiber optic cables to communicate to centralized controller to send alarms/notifications to Fire Department. Design and Implementation Approach The plant SCADA system upgrade design will provide drawings and specifications to the contractor with sufficient information needed to bid, supply, fabricate, install, interconnect, and test the control system hardware components. The design will include detailed process control narratives for programming the plant PLC software and the HMI software to operate the new processes and equipment. Additionally, modifications to the existing PLC and HMI software will be required for changes in existing plant processes. City programming standards will be included as a supplement to design documents. Package system vendors will not be required to program PLCs per City standards, however OIT color and graphic standards will be consistent with Plant SCADA graphics. All PLC and HMI software development will require close coordination with WRRF staff, including multiple software design workshops. The following workshops are anticipated: SCADA standards review workshop Control Narrative review workshop Preliminary SCADA graphics review workshops 30% PLC/HMI program workshop 60% PLC/HMI program workshop PLC/HMI software demonstration workshop Instrumentation and Control (I&C) Design Deliverables I&C drawings will be prepared following CH2M and Cannon standards, standard legends, and standard installation details. I&C drawings will include process and instrumentation diagrams (P&IDs), network architecture diagrams, typical control panel drawings, typical loop diagrams and standard design (installation) details. I&C specifications will be prepared using CH2M master specification sections. These specifications will include an instrument list, I/O list (for PLC I/O), and control panel schedule to describe components to be provided by the I&C subcontractor. Process control narratives will be written describing how each process and equipment will be monitored and controlled by the plant PLCs and HMI workstations. The narratives will cover control sequences, WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 11 OF 14 control algorithms, and interfaces with other control loops and equipment. The process control narratives will be included in the contract specifications to develop the control system applications software for the plant PLCs and HMIs. Proposed Tagging/Numbering System The following tag numbering system will be employed for all new upgraded processes. This is a significant change from the previous system. Limitations of current numbering scheme The current tag numbering standard uses alphanumeric characters for the prefix and integrates this with the remainder of the tag. Additionally, the tag uses non‐unique loop numbers, both due to tagging approach and due to number of digits assigned to the main tag number. Example of Current Tagging structure: ASP‐411 (RAS Pump #1) Where: AS Process Facility code P Designator for pump 411 Loop number Recommended tagging scheme All existing facility tags will have a 2 number prefix: For existing tags we will have to add the number in front of existing 2‐letter designator: SP‐411 (RAS Pump #1) becomes 30‐ASP‐0411 Where: 30 Process/Facility # for Bioreactors 1 & 2 AS Alpha characters are retained to ensure unique loop 0411 Loop Number (0 is added in front of 3 digit loop to make 4 digit loop) For new tags we will simply follow standard: 35‐M‐1401 (Bioreactor #3 Mixer #1) (Note there is not 2 letter designator in front of P) Where: 35 Process Facility # for Bioreactors 3 & 4 M Designator for motor (for anything that is not a pump) 1401 Loop number Additional trains of equipment may increment the first two tags. Generally, the third and fourth numbers are reserved for sequential increases in equipment. For example: 1. 35‐M‐1401 (Bioreactor #3 Mixer #1) WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 12 OF 14 2. 35‐M‐1402 (Bioreactor #3 Mixer #2) 3. 35‐M‐2401 (Bioreactor #4 Mixer #1) 4. 35‐M‐2502 (Bioreactor #4 Mixer #2) Equipment/Valves/Gate Tagging: 40‐G‐XXYY Where: 40 Process Prefix (see Table of Prefixes) G Designator for Gate (as example) XXYY Loop Number Instrumentation and Control Valve Tags: 40‐FIT‐XXYYA Where: 40 Process Prefix (see Table 20‐3, Facility Codes/Prefixes) FIT ISA standard designator for instrumentation XXYY Loop Number A Suffix/modifier, for multiple instruments assigned to the same loop PLC I/O Tags: 40‐FIT‐XXYY‐AAAA Where: 40 Process Prefix (see Table 20‐3, Facility Codes/Prefixes) FIT ISA standard designator for instrumentation XXYY Loop Number AAAA ISA standard descriptor for logical function at PLC or HMI PLC Control Panels (includes PLCs, network components, etc): 40‐CP‐XXXX Where: 40 Process Prefix (see Table 20‐3, Facility Codes/Prefixes) CP Standard designator for control panels Other designators in this category include: PLC = Programmable Logic Control NSW = Network Switch SCS = SCADA Control Station RIO = Remote I/O XXXX Sequential numbering WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 13 OF 14 MCCs and Electrical Distribution: 40‐MCC‐XXXX Where: 40 Process Prefix (see Table 20‐3, Facility Codes/Prefixes) MCC Standard designator for Motor Control Center XXXX Sequential numbering Table 20‐3. Facility Codes/Prefixes Facility No. Facility Description 10 Water Resource Center 12 Process Lab 14 Equalization Basin 15 Headworks 20 Primary Clarifiers 22 Primary Sludge Pump Station 25 Primary Effluent Diversion Box 1 26 Recirculation Pump Station 27 Primary Effluent Diversion Box 2 28 Primary Effluent Screens 30 Aeration Basin Modifications (Bioreactors 1&2) 34 Aeration Blowers 35 Bioreactors 3&4 36 Chemical Facility 40 MBR Facility 42 Secondary Clarifiers (repurpose) 44 Electrical Building 46 Tertiary Filters 50 Effluent Equalization Basin 52 Cooling Towers (Abandon) 55 UV Disinfection 60 Recycled Water 62 Sidestream Equalization 64 Sidestream Treatment WRRF PROJECT INSTRUMENTATION AND CONTROL (SCADA) PAGE 14 OF 14 Facility No. Facility Description 66 Cooling Wetlands 68 Cooling Towers 70 Sludge Blending 72 Sludge Thickening 73 Solids Electrical Building 80 Digester No. 1 82 Digester No. 2 83 Digester Building 84 Cogeneration 86 Dewatering Building 88 Odor Control 90 Plantwide Electrical Note that manual valves will not be tagged throughout the plant. Non‐Process Tag Numbering Operations and Maintenance Facilities not impacted by plant processes (such as Admin or Maintenance Buildings) will follow the same prefix code. Equipment designators may follow different standards or codes than used for process equipment. Loop numbering may follow more incremental standard for equipment. MEMORANDUM 21a. Architectural – Process Facilities PREPARED FOR: City of San Luis Obispo PREPARED BY: Steve Payne/CH2M REVIEWED BY: Geoff Kirsten/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the architectural design for the process facilities at the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The overriding architectural requirement is to provide functional architecture that presents an image of quality and good design, using durable, low‐maintenance, and corrosion‐resistant materials. An architectural sub‐consultant (MWA) is working to establish a new architectural theme for the non‐process facilities including design for the new Water Resource Center. That design will set the theme for all new facilities including process facilities. The intent is to present a cohesive and coordinated architectural image across the site. Figure 21a‐1. Existing Plant Building WRRF PROJECT ARCHITECTURAL – PROCESS FACILITIES PAGE 2 OF 4 Codes and Standards All facilities will be designed to conform to the following architectural design‐related codes, standards and regulations, as required by the local building authority: San Luis Obispo City and County Ordinances Building Code: 2016 California Building Code, Title 24 Part 2 (CBC) Fire/Life Safety: 2016 California Fire Code, Title 24 Part 9 (CFC) Energy Code: 2016 California Energy Code, Title 24 Part 6 (CEC) Sustainability Standards: 2016 California Green Building Standards Code, Title 24 Part 11 (GBC) Accessibility: 2016 California Building Code, Title 24 Part 2, Chapter 11. State of California Occupational Safety and Health Administration (Cal OSHA) General Industry Safety Orders. Building Code Data Tables A code analysis will be performed for each building, based on occupancy and construction materials. The code analysis will be updated throughout the design process and essential code data will be included on the architectural drawings in the Contract Documents. Design Criteria Process Buildings and Shade Structures Process buildings, including open equipment areas with overhead weather protection, will be designed to provide functional space appropriate for the processes and the equipment being housed. Space size will be determined by process function, equipment size, and operator needs for access, egress, and ease of equipment maintenance. Response to climate and the local environment will be met by conformance to the state adopted CEC. Sanitary and Safety Provisions Wash down facilities, utility sinks, and hand washing stations will be provided at new process buildings where appropriate. Restrooms, showers and lockers are provided at the new Water Resource Center. Safety shower and eyewash stations will be provided at all chemical transfer locations. Fire extinguishers will be stationed in all facilities conforming to code requirements and generally located at main points of egress. Accessibility Process buildings are not required to be accessible (see CBC Section 11B‐203.5). If public tours are desired at new (or existing) process structures, the tour route will need to meet CA Accessibility requirements for those interior and exterior areas. Public tour routes require early definition to ensure that all accessibility requirements are incorporated in the planned roadways, sidewalks, and buildings or structures with regard to such items as pavement/sidewalk slopes, curb cuts, ramps, stairs, landings, and handrail design. WRRF PROJECT ARCHITECTURAL – PROCESS FACILITIES PAGE 3 OF 4 Design Concepts New structures will be designed with forms, details, materials, and colors consistent with the new non‐ process theme and complementary of the existing buildings. Process buildings and canopies will share the following characteristics: Roofs – Single‐ply membrane roofing over tapered rigid insulation on flat roofs with parapets; low‐ sloping metal roofing on canopies. Exterior Walls – Masonry construction with painted finish or clear sealer; open‐sided steel framing at canopies. Building Entrances – Prominent to interior plant road, overhead protected, sized to allow equipment replacement. Windows – Punched opening type, sized and located to provide natural lighting to major equipment rooms. Finish Grade – Sloped away from buildings, see flood control measures in Design Memorandum 15 – Site Civil. Interior Walls – CMU, painted for light reflectance and to facilitate wash down. Ceilings – Generally exposed roof framing and decking, painted for light reflection. Floors – Generally concrete with clear sealer or clear hardener. New Process Facilities Facility 36 – Chemical Storage Facility – Chemical storage and pumping for Polymer (IRR) in totes and bulk Micro‐C (IRR) – Concrete delivery station with spill containment; Storage areas with separate secondary containment; Open‐sided steel frame and weatherproof canopy – One story; Gross Floor Area ‐ 960 sf – Occupancy Group: Moderate Hazard Industrial F‐1 – Non‐combustible construction – Hand‐Held Fire Extinguishers Facility 40 – Membrane Building: – Weather protection and operator access to control, blower, and membrane equipment; enclosed space for electrical room and blower equipment. Open, covered space for MBR pumping equipment and chemicals (Sodium Hypochlorite (COR) and Citric Acid (IRR). – Building enclosed with CMU veneer over insulated CMU structural wall. – One story; Gross Floor Area – TBD sf; Covered area – TBD sf. – Occupancy Group: Mixed Occupancy – Moderate Hazard Industrial F‐1 and High‐Hazard H‐4. – Non‐combustible construction – Automatic fire protection at indoor H‐4 occupancies; hand‐held fire extinguishers throughout. – Energy Code requirements – TBD WRRF PROJECT ARCHITECTURAL – PROCESS FACILITIES PAGE 4 OF 4 Facility 72 – Thickening Facility – Weather protection and operator access to thickening process equipment and storage for Polymer (IRR) in totes – Concrete floors with open‐sided steel frame and weatherproof canopy – One story with equipment platform; Gross Floor Area – 1,938 sf – Occupancy Group: Moderate Hazard Industrial F‐1 – Non‐combustible construction – Hand‐Held Fire Extinguishers Facility 73 – Solids Area Electrical Building: – Weather protection and operator access to electrical equipment – Building enclosed with CMU walls and low‐slope membrane roofing – One story; Gross Floor Area ‐ 420 sf – Occupancy Group: Moderate Hazard Industrial F‐1 – Non‐combustible construction – Hand‐held fire extinguishers – Energy Code: Insulation: Roofing R‐20, Walls R‐1.5, Doors U‐0.70; Air Barrier N/R Facility 83 ‐ Digester Facility – Weather protection and operator access to digester pumping equipment. – Concrete floor with open‐sided steel frame and weatherproof canopy – One story; Gross Floor Area – 2,500 sf – Occupancy Group: Moderate Hazard Industrial F‐1 – Non‐combustible construction – Hand‐Held Fire Extinguishers MEMORANDUM 21b. Architectural Non‐Process Facilities PREPARED FOR: City of San Luis Obispo PREPARED BY: Jean Root/MWA Architects REVIEWED BY: Jeff McGraw/MWA Architects DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction and Scope This memorandum is provided to the City of San Luis Obispo Public Utilities Department (SLO Utilities) in order to provide a basis of design, existing conditions observations, space and functional programming, and approach to building concept development for Public Utilities activities operating at the 25, 27 and 35 Prado Road property located in San Luis Obispo, CA. A Draft Facilities Plan document was completed in 2015 for the entire Public Utilities Prado Road property; Water Resource Recovery Facility Facilities Plan Draft (Facilities Plan). The Draft Facilities Plan was reviewed as a resource for building program data, initial design preferences, and laboratory requirements. This report specifically looks at the WRRF Campus non‐process facilities at the Prado Road property currently serving Public Utilities. The WRRF non‐process buildings include: WRRF Administration Building; WRRF Operations Building; WRRF Process Laboratory at Solids Building; Maintenance sheds (3), and; Switchgear Building. The Public Works Buildings serving Public Utilities are located at 25, 27 and 35 Prado Road within the Corporation Yard and include: Public Works Administration Building; Fleet Repair Garage (tenant to Public Works); – Mezzanine storage – Water Distribution shop and meeting area Warehouse and covered parking (tenant to Public Works); WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 2 of 38 Small warehouse (tenant to Public Works); – Wastewater Collections shop and meeting area Fueling Station; Trash, recycling, green waste center; Bulk materials storage and loading, and; Decant/spoils processing and bulk landscaping wood chip storage. In order to find the best way to utilize space at the Property, MWA Architects (MWA) performed a site and building assessment to evaluate the existing uses at the property between users and for each groups’ specific jobs. Job shadows and interviews of current staff were used to define groups and jobs including job schedules, definitions, responsibilities, and any special requirements needed to perform those jobs. Finally, MWA toured the WRRF and Corporation Yard to better understand the way it was laid out and how it is used. Adjacencies were discovered between the groups and from this information space types were defined and concept floor plans, elevations and vignettes were produced. Findings will be followed by a meeting with stakeholders to review findings and confirm data. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 3 of 38 Figure 21b‐1 WRRF Site Plan WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 4 of 38 Figure 21b‐2 Prado Overpass Area In Relation to WRRF Site Basis of Design Summary of Changes from 2015 Draft Facilities Plan The 2015 Draft Facilities Plan defined comprehensive future non‐process needs at the WRRF. These needs were characterized in program space diagrams, text and renderings. MWA, as part of our needs verification activities, confirmed the elements of the Draft Facilities Plan that carried high acceptance by SLO Utilities and the community. Captured below are Draft Facilities Plan ideas that have been incorporated into the Predesign Concepts. Some elements of the Draft Facilities Plan design work have been further refined through workshops with San Luks Obispo Utilities. Those elements are listed as “differing from the Draft Facilities Plan.” Ideas carried forward from the Draft Facilities Plan: WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 5 of 38 Welcoming demonstration wetland at site entrance Public site as extension of Bob Jones Trail experience Indoor/outdoor “Learning Center” gathering area Bring meaning to “One Water” through site and building design while considering acoustics and views Provide a collaborative and healthy workplace Use current Prado Road design to influence site ingress and egress Provide safe public walking route Updates that were identified as differing from the Draft Facilities Plan: Neighborhoods share one campus Reserve a portion of the Property for future development Provide a single Water Resource Center (O&M building with Interpretive Center included) as a public face Update site security to clarify public, delivery, SLO Transit, and Public Works access while securing treatment plant site and adhering to regulatory requirements for waste water treatment permitting Technology infrastructure support between plant and control spaces for WRRF personnel Centrally locate WRRF Maintenance to aid other staff working on the Property Regulatory testing to drive lab design Consolidate Environmental Compliance Inspectors’ storage, offices and clean up spaces Consolidate Waste Water Collections and Water Distribution storage, fleet access and team spaces The recommendations provided in the Draft Facility Plan propose new construction for the non‐process facilities at WRRF which would be completed in the third and fourth phase of four total phases of expansion; the first two phases are process improvements only: Stage (3) Three ‐ Water Resource Center (Operations & Maintenance Facility with Interpretive Center Shell) Stage (4) Four ‐ Interpretive Center Tenant Improvements, Minor remodel of Existing Administration Building for Process Lab After Stage (3) Three the plant would move into the Water Resource Center, and after Stage Four the Interpretive Center interiors will be built out. At the time of the Draft Facilities Plan, the staffing for each Public Utilities group on site reflected current and some future staffing projections. When reconciled with 2016 surveys and interviews, an increase of (15) fifteen employees is reported not including the new Interpretive Center staffing needs. Staff numbers for this study were collected by MWA via the Management Team and reviewed by the WRRF Supervisors. The planning horizon assumed is (20) twenty years. Numbers include resident employees, hoteling stations, interns, vacant positions and future growth positions. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 6 of 38 Table 21b‐1 Group Planned Staffing Draft Facility Plan Planned Staffing for 2036 Operations 9 10 Operations‐Interns 4 4 Lab 6 6 Lab Interns 3 3 Environmental Compliance 3 3 Environmental Compliance‐Interns 0 1 WRRF Maintenance 4 8 Total (add 2 Maint. Techs and 2 SCADA/I&C Techs ) WRRF Maintenance‐Interns 0 1 Wastewater Collections 9 13 Total (add 2 WWC Ops and 2 Storm Water) Water Distribution 11 15 Totals 49 64 Zoning Summary The Property is a 54.7 acre site defined by Prado Road to the north, U.S. Hwy 101 to the west and South Higuera Street to the east within the City Limits of San Luis Obispo. This property borders San Luis Obispo Creek and the Bob Jones Trail to the east. The property is located within the Land Use and Circulation Planning Subarea (LUCE SOI) and the Urban Reserve area per figures 1 and 2 of the SLO Land Use Element adopted December 9, 2014. SLO has adopted laws that regulate the use of land and design of most commercial and housing projects. The City of SLO Municipal Code captures the zoning requirements for development at the Property. Specifically chapters 5.50, 12.38 15.40, 16 and 17 apply to the Property. The Municipal Code also establishes development standards that pertain to height limits, lot coverage and landscaping, accessory structures, signs, lot size, buffering and screening standards, connectivity standards, and off site impact standards. The property is designated Public/Government Facilities use for commercial land with no identified overlays or sub‐districts per the SLO Zoning Map. This use designation, “… provides for public, cultural, and quasi‐public uses to meet the needs of city and county residents.” In addition, this property is also designated as a social services area per fig 5.of the SLO Land Use Element. Laws, such as the Architectural Review requirements and the zoning regulations require applications for project approval to the Community Development Department. These applications are acted on by the Administrative Hearing Officer or citizen commissions appointed by the City Council, such as the Planning Commission (PC) and the Architectural Review Commission (ARC). The review evaluates the WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 7 of 38 proposals for consistency with the SLO's General Plan and all other applicable plans and regulations. Some of the more complex development projects are acted on by the City Council. The above referenced commissions also prepare and oversee reports that study the environmental effects of development projects, and identify ways of avoiding environmental damage. The work of the ARC and PC commissions is required by the California Environmental Quality Act (CEQA). The review evaluates the proposals for consistency with the SLO General Plan and all other applicable plans and regulations. Flood hazard areas are established in the current edition of the City of San Luis Obispo’s Flood Insurance Rating Map. All construction work within designated flood hazards areas shall comply with the flood plain management regulations contained in San Luis Obispo Municipal Code Section 17.84. “Base flood” means a flood which has a one percent chance of being equaled or exceeded in any given year (also called the “one‐hundred‐year flood”). The southern portion of the property on San Luis Obispo Creek is within the base flood zone. Building Code Summary The original plant was built in 1923. In 1984 in response to the California Uniform Building Code and Title 24 requirements, the Operations Building (and lab at the time) was built as a part of the bio filter project. All of the non‐process buildings were built between 1992 and 1994. In 1993, the Administration Building was constructed, and the Operations Building was expanded and remodeled. The lab moved out of the Operations Building and into the Administration Building at this time. The new lab was built in 1993. For the purposes of this Predesign Report, the repurposing of the existing 3,140 square feet Administration Building and the new 33,000 square feet WRC are developed using the current codes cited below. The State of California anticipates first publication of the 2016 California Building Code on July 1, 2016. Full effect will be on January 1, 2017. Projects submitted for permitting after January 1, 2017 will be required to meet the 2016 code, unless the jurisdiction elects to defer adoption. The project team continues to pursue City of SLO Building Department plan for adoption. I. Current applicable codes: a. California 2013 Administrative Code b. 2013 California Building Code c. County of SLO Green Building Ordinance d. 2013 California Energy Code e. 2013 California Green Building Standards Code (CalGreen) f. 2013 California Electrical Code g. 2013 California Mechanical Code h. 2013 California Plumbing Code i. 2013 California Fire Code j. City of San Luis Obispo 2013 Construction and Fire Code Amendments k. ADA Accessibility Guidelines for Buildings and Facilities –California Title 24 WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 8 of 38 Building Function Assessment Summary of Existing Conditions The WRRF Campus non‐process facilities at the Prado Road property currently serving Public Utilities include: WRRF Administration Building; WRRF Operations Building; WRRF Process Laboratory at Solids Building; Maintenance sheds (3), and Switchgear Building. The Administration Building is the only facility recommended for preservation and adaptive reuse as office/ lab space for Environmental Compliance and as a Process Lab for Operations. The WRRF was originally constructed in 1923 over the abandoned City Waste Collection facility. Any excavation activities require a cultural archaeologist to be present. The first plant consisted of one basin and no support buildings. In the 1980s the Operations Building (which included the plant lab at the time) was built as part of the biofilter expansion project. In 1993, lab activities moved into the new the Administration Building and the Operations Building was remodeled to house a break room and control room. Modifications to existing buildings will trigger Section 3411.7 of the California Building Code which requires 20% of the valuation of construction cost to be dedicated to accessibility improvements, with priority given to accessible path of travel (accessible exits). In general, the Administration Building is in serviceable condition with most interior and exterior finishes intact. Most interior and exterior doors do not provide clearance that meets Title 24 California Code of Regulations requirements for accessible space. Specifically the lab exit door and the restroom doors require additional space for wheelchair approach. The restrooms also require upgrades for clearance and accessory placement. Administration Building Exterior Conditions Exterior cladding and structure: The building envelope is a mix of structural concrete masonry unit construction and direct‐applied cement‐based stucco exterior finish. The stucco finish is in good condition. If this building is repurposed for a use outside of plant‐only activities, an assessment for seismic condition would be required using ASCE 41‐13 plans which can be an expensive and time consuming procedure. Moving Environmental Compliance and process testing into this building will reduce the seismic category from III to II since these activities do not directly contribute to wastewater treatment. All improvements may be planned for Seismic Category II which lowers remodel costs around bracing, inspections and testing. Roofing: The 1993 roof was built‐up roofing, typically a 15‐20 year roof life. Limited rooftop HVAC and lab‐related equipment sit on fully flashed curbs. A full tear off appears to have been completed within the last 10 years. Visual inspection shows what appears to be a PVC membrane system. This system type can be stable for up to 25 years (typical warranties cover 20 years). Although the roof may have up to 15 years life remaining, good planning would include roof replacement while other interior remodeling occurs and the building is unoccupied. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 9 of 38 Windows and doors: The windows are double pane glazing with continuous frames (no thermal break) and do not meet current energy efficiency codes. Some windows have an applied tint that makes it difficult to see into and out of the building. We recommend upgrading windows (frames and glazing) to thermally broken frames with low‐e coating double glazing that is “crystal” clear and glare free. The exterior doors are in good condition generally, but hardware should be replaced to meet current accessibility standards. Lighting: Building lighting appears to be original T8 or T12 fluorescent lamping. Light quality is poor in some rooms (Break Room) and energy efficiency requirements may trigger fixture replacement with LED fixtures throughout. Recommendations: Replace EIFS Cladding with more appropriate material for a Central California climate. The California Energy Code will require increased insulation. Replace roof. – California Energy Code will require increased insulation. Replace windows. – California Energy Code will require increased U‐value glazing. Replace door hardware. Add bird netting and/or spikes to underside of any covered areas to block nesting. Identify location of ‘Solar Ready’ State of California requirement. Existing Building Conditions Main Entry: The Main Entry is on the back side of the Administration Building. It cannot be seen from the parking lot and only a small wall‐mounted sign gives clue that the main entrance is at the end of a long, dark breezeway. Although this configuration allowed for good lab sample receiving access from parking, it is not successful as a main entry for plant staff or visitors. Reuse of this building for plant‐only functions will reduce the confusion created by the building’s entry sequence. Alternatively, an architectural exterior remodel of the rear lab entry could re‐orient the building for simpler access. Offices: There are three offices; each office is occupied by one employee. They are located at the rear and side of the Administration Building. Office 1 Plant Managers Office – 11’‐0” x 14’‐0” Office 2 Chief Operator Office – 9’‐4” x 14’‐0” Office 3 Chief Maintenance Mechanic – 16’‐0” x 13’‐2” All offices and conference spaces have operable windows. The ceilings in the offices are made of acoustical ceiling tiles (ACT); some are sagging possibly from atmospheric moisture exposure. Offices and entry foyer are typically tiled with vinyl composition tile (VCT). WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 10 of 38 Laboratory: The laboratory (lab) is located on the north east end of the building and consists of a main central lab space with support lab manager office, sample receiving and library tucked around the main lab. The main lab is bisected by a central circulation spine that links the Administration Lobby through the lab and out to the plant. This circulation spine currently is used by most plant staff for access to the Administration Building due to ease of access from the parking lot and plant. The ceilings are ACT; some of the tiles have water damage. The floors are made of vinyl composite tiles (VCT); in good condition. Finishes on the counters and casework were mostly in good condition. This lab is NELAP certified and the equipment is in good condition. Potentially to meet accessibility requirements, one hood at the north lab exit door may need to be removed along with related casework to allow for wheelchair approach. Conference Rooms: There is one conference room in the building. It is adjacent to the lobby and is about 10’‐4” x 30’‐0”. The floor is made up of vinyl composition tile and the ceiling is ACT. The finishes in the room are in good condition. Break Area: The Break Area is a galley style kitchenette adjacent to the conference room. It is not accessible and may require upgrades potentially removal of a short partition wall at the hallway to allow for required wheelchair turn‐around movements. Appliances should be updated and sink may require ADA height and knee space adjustments. The floor is made up of vinyl composition tile (VCT) and the ceiling is ACT. The finishes in the room are recommended to be upgraded due to the extent of required remodel. Storage Room/Building Electrical and Mechanical: This space primarily houses electrical and mechanical equipment. Although it is currently used for storage, NEC clearance distances should be verified as current required clearance and marked. Access is via a single man door and a 10’‐0” x 8’‐0” overhead coiling door. The floors are concrete; walls are exposed concrete masonry units (CMU) and are in good condition. The ceiling is open to structure which is steel beams spanning the CMU walls. Support Spaces: The men’s and women’s locker rooms and restrooms are located off the hallway. The ceiling is gypsum board (hard cap) in all spaces with ceiling mounted light fixtures. The floors in the restroom and shower area are tiled, as are the walls. Restroom fixtures and countertops need updating to meet current accessibility requirements. The mud room is an exterior concrete floored alcove located outside of the lab; the space is used to store wet weather gear and is crowded without access to the boot wash. Recommendations: Upgrade light fixtures throughout building. Upgrade plumbing fixtures to meet current code. Replace all ACT systems. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 11 of 38 User Groups This chapter reviews the WRRF user groups’ characteristics. This report focuses only on group members who reside at the SLO WRRF. The data was collected in job shadows, meetings and interviews with the following groups: WRRF Mechanical Maintenance/Electrical and (SCADA) Instrumentation and Controls WRRF Operations Waste Water Collections (WWC) Water Distribution Environmental Compliance/ Pre‐Treatment Laboratory Interpretive Center Management Figure 21b‐3 WRRF site visit with MWA WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 12 of 38 Table 21b‐2 Staffing Summary showing the peak of staffing midweek at the WRRF Building Group Sunday Monday Tuesday Wednesday Thursday Friday Saturday WRRF Maint Shift 1 7am‐ 4:30pm 7am‐4:30pm 7am‐4:30pm 7am‐4:30pm WRRF Maint Shift 2 7am‐4:30pm 7am‐4:30pm 7am‐4:30pm 7am‐ 4:30pm WRRF Ops shift 1 7am‐ 5:30pm 7am‐ 5:30pm 7am‐5:30pm 7am‐5:30pm WRRF Ops shift 2 7am‐5:30pm 7am‐5:30pm 7am‐ 5:30pm 7am‐ 5:30pm WRRF Ops shift 3 7am‐ 5:30pm 7am‐5:30pm 7am‐5:30pm 7am‐5:30pm 7am‐ 4:30pm (Every other Friday off) WWC System Crew Shift 1 7am‐ 4:30 pm 7am‐4:30 pm 7am‐4:30 pm 7am‐4:30 pm WWC System Operators Shift 2 7am‐4:30 pm 7am‐4:30 pm 7am‐4:30 pm 7am‐4:30 pm SCADA/I&C (SLO to verify) 7:30am‐ 4:30pm 7:30am‐ 4:30pm 7:30am‐ 4:30pm 7:30am‐ 4:30pm 7:30am‐ 4:30pm 7:30am‐ 4:30pm 7:30am‐ 4:30pm WTR Distribution 7:00 am‐ 4:30 pm One Operator on call after 4:30 and weekends 7:00 am‐4:30 pm One Operator on call after 4:30 and weekends 7:00 am‐4:30 pm One Operator on call after 4:30 and weekends 7:00 am‐ 4:30 pm One Operator on call after 4:30 and weekends 7:00 am‐ 4:30 pm One Operator on call after 4:30 and weekends Lab Analyst Shift 1 6am‐ 4:40pm 6am‐ 4:40pm 6am‐4:40pm 6am‐4:40pm Lab Analyst Shift 2 6am‐4:40pm 6am‐4:40pm 6am‐ 4:40pm 6am‐ 4:40pm WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 13 of 38 Group Sunday Monday Tuesday Wednesday Thursday Friday Saturday Environ Compliance Shift 1 7am‐ 4:30pm 7am‐4:30pm 7am‐4:30pm 7am‐4:30pm 7am‐ 3:30pm (every other Friday off) Educate and Envision Manager TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide Interpretive Center Staff Shift 1 TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide Safety Engineer TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide Utilities Engineer TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide TBD – SLO to provide User Groups WRRF Mechanical/Maintenance/Electrical (SCADA) Instrumentation and Controls The Maintenance Group at WRRF (Techs) is responsible for preventative maintenance and repair on process equipment at the plant. They are not responsible for offsite work. Their work area includes the entire plant. Dedicated work area includes the Corporation Yard maintenance shop, parts storage shed, garden shed, welding shed, Switchgear Building and laboratory. They also use the break room and locker rooms located in the Operations Building. Meetings are conducted in the Maintenance Shop. The only office space available for work order processing and general computer work is located in the Switchgear Building. There are three spaces to sit at a long counter with (2) two computers. The Switchgear Building also provides storage for maintenance manuals and binders on (4) four 4’‐0” wide x 5’‐0” tall five shelf units. The Switchgear Building is not designed for these Mechanical Maintenance uses. Jobs are rotated so all Techs know how to perform all jobs. If there is detailed welding work; there is (1) one Tech more skilled than the others, but all of them can weld. There are (2) two (SCADA) Instrumentation and Control Technicians that co‐locate with the Maintenance Techs as their work will be aligned according to the WRRF Supervisor. Interviews have not been conducted with Instrumentation & Controls Technicians yet. There are currently no Maintenance Tech Interns, but a plan for (1) one in the future. The future Intern’s shift hours are not known at this time. There are four (4) full time Techs who work (9) nine hour shifts: Monday‐Thursday from 7am‐ 4:30pm with a break at 10am and lunch from 12 noon to 1pm. Tuesday‐Friday from 7am‐ 4:30pm with a break at 10am and lunch from 12 noon to 1pm. All Techs are present Wednesdays. There is an all‐staff meeting on Wednesdays in the Operations Building Breakroom at 9 am which includes Lab, Maintenance, Operations and Management: total of (19) nineteen staff members. Techs use computers to access assigned work orders on an industry wide accepted program called MP2. Currently, the Techs close work orders in bundles; they close them out all at once. They could be sitting at the computer workstations in the Switchgear Building for (6) six hours at a time closing work orders. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 14 of 38 If there is an unfinished maintenance project at the end of the day on Friday, a Tech will come in on Saturday to finish it up. This is considered overtime. The Maintenance Chief reviews work orders if special procurement is required for either a contractor or equipment. Barriers to performance efficiency include: I. The buildings and sheds that the Maintenance Technicians access for supporting maintenance work are located in multiple locations in the WRRF, which lengthens the time spent addressing work orders. II. Working on large heavy equipment is difficult. The Techs must pull the equipment, which at times requires a crane greater than (3) three tons, which must be procured. After the crane contractor pulls the equipment it then must be transported to either a work bench in the shop, to an outdoor laydown area, or returned to the vendor for repair. Currently the Techs have to contract a 15 (fifteen) ton crane to move the aeration blowers which are very difficult to remove. The crew does have a (3) (three) ton or under truck mounted crane for other jobs. III. Although a gantry crane was noted in the Facilities Plan, maximizing shop space is important, so a building mounted bridge crane would be better. IV. The Parts Shed is not climate controlled, so any electrical parts are stored in the Switchgear Building which means more time required to complete a project. V. Ideally the techs each would have their own bench space and drawers for projects; they could then clean up and leave out projects as needed. VI. They would like an open covered area for storage and working on large equipment. VII. They need a place to wash off equipment that needs repair over a drain that directly drains to the plant process. VIII. They need office space protected from any repair or preventative maintenance activities. This is where they close out work orders, and do general computer work. A minimum of (2) two spaces, up to (4) four spaces to accommodate future staffing. IX. Steel bar and plate materials rack located in the Welding Shed should move to new shop location when consolidating the storage. X. There is a lack of storage in the main Maintenance Shop, so additional metal working equipment is stored in the Welding Shop. XI. There should be storage area to accommodate the landscaping equipment when the storage areas are consolidated: (1) One ride‐on mower, (2) two push string trimmers, (1) one hand held string trimmer, (1) one vibraplate, (1) one wacker, (10) ten round point shovels, (4) four square point shovels, (4) four brooms, (2) two gas powered pole saws, (2) two chainsaws and (4) four hoes. WRRF Operations Operators are responsible for running plant processes, responding to emergencies having to do with plant process, and knowing operations for all work Units and their related equipment and processes. There are (3) three work units at the plant (no Unit 1); the Operators cycle through the units every (4) four months to cross train, and create an environment of equality: 1. Unit (2)‐Headworks and Bio‐solids 2. Unit (3) primary and advanced secondary treatment 3. Unit (4) disinfection and tertiary treatment. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 15 of 38 The WRRF Operators work: (10)Ten hour days (4) four days a week One Operator works (9) nine hour days (5) five days a week with every other Friday off. (9/80 shift) All Operators are on‐call 24/7 There are (3 )three Operators per Unit (includes interns) On a typical day a minimum (9) nine operations personnel are on site together. There are plans for (1) one additional Operator to be hired. There are currently (4) four Operator interns and their work schedules mimic that of the Operators with up to (3) three interns per shift. The position of WRRF Safety Officer is shared between operators. This position is rotated, and extra pay is allotted for performing this additional job. There are (8) eight full time employee Operators on (3) three shifts: Sunday‐Wednesday. Start times are 6:45am. Shift hours are 7:00am – 5:30pm, with a break at 10am and lunch from 12 noon to 1pm. Wednesday‐Saturday. Start times are 6:45am. Shift hours are 7:00am – 5:30pm, with a break at 10am and lunch from 12 noon to 1pm. 9/80 shift Monday‐Friday. Start time 6:45am. Shift hours are 7am‐5:30pm with every other Friday off. On Wednesdays all of the Operators are on site for trainings and weekly all‐staff meetings. The all staff meeting is in the Operations Building Breakroom at 9am which includes Lab, Maintenance, Operators and Managers: minimum of (19) nineteen staff members. All of the Operators either drive their personal vehicles to work, or vanpool. The Operators average day starts with dropping off lunch in the Operations Building Break Room. The Operator first on site is responsible for checking SCADA for any alarms overnight. The SCADA control room is located in the Operations Building. Once SCADA is checked, they head to the Locker Room to change into a WRRF‐ provided uniform. New uniforms are not provided every day of the week, so if the uniform is still acceptable after a work day concludes, then they are stored in the Operator’s personal locker with their street clothes. There is one locker assigned per Operator. Boots are kept at the plant in the Locker Room under the benches. A daily meeting with the Operators and Maintenance Technicians is held in the Operator’s Break Room at 8am. They discuss the plan for the day, and any coordination needs between Operator’s and Maintenance. The meeting is informal. Morning rounds are made by bike and by foot. Some equipment is SCADA active but many systems are not and must be logged in person. Operators each have an iPad to use on their morning rounds for logging process status. All of the process operation and rounds/testing procedures are on the iPads. Information is logged with preloaded log sheets located in the cloud, and saved to their Hack WIMS database to be used for analysis of plant equipment performance. Once in the field, if a problem is identified, the Operators call the Maintenance Technicians on a cell phone, the Maintenance Technician goes to the source of the problem, and writes a work order. For Units 2 and 3, the Operators ride to the equalization basin and log meter reading from the hour‐ meter. Next, they go to the primary clarifiers to pump out the scum pit, and check pump function is normal. Wemco pumps are the primary sludge pumps. The operators check the water seal is working and pump is functioning correctly. After the checking the sludge pump, they head to the switchgear room and log air gauge meter, check SCADA screen for aeration tank performance, log those numbers, and finally, check electrical panel for any trips. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 16 of 38 Regular sample collection begins next. Some tests are overnight, and need to be completed. Each Unit area has a process lab. They also constantly clean, receive the chemical deliveries, and check on the chemical feeds. The operators leave from Operations Building and go to the regulatory lab to pick up needed supplies to go to Solids Lab. After lunch, the Operators finish up incomplete projects from the day before or other required tasks. Other required tasks range from safety research , presentations, round sheets, cleaning out the clarifiers (in the summer this is several times a week), mowing the lawn, cleaning probes, spraying down the primaries to completing other lab work that needs to be done. Unit 2 additional tasks may include spraying weeds, computer work, maintenance or special projects. Closing rounds include finishing paperwork, checking chemical station to verify it is pumping correctly, checking dissolved oxygen monitors, showering, changing (this could take additional time depending upon overlapping demand), checking that the buildings are locked and locking up the plant site. At the end of the week, shift Operators write a Situation Report for each work Unit for the incoming operators starting their week. This happens every Saturday night and Tuesday night. The report is reviewed by the Chief Operator. Barriers to performance efficiency include: I. At end of day nine operators and four maintenance techs share two showers in the men’s room and one in the women’s. This means staging and waiting up to one hour before end of shift. II. There is not enough room in the Lab to work, so typically the Operators head to Unit 2 Lab to test samples (alkalinity/ BOD etc., quarterly sampling). III. They do not have sterility to wash sample bottles at Unit 2 lab. IV. Some of the process tests (BOD) have to be done at Lab and Operators must do testing at lunch in order to avoid overlap and impacting lab workers. V. After tests are completed, the operators need to walk back to lab to drop off supplies. VI. There are only cellphones used at the plant for communications. This could be a resilience issue during a major earthquake or disaster as the signals at cell towers could get overwhelmed. The Operators perform all lock‐outs/tag‐outs for Maintenance and if they cannot communicate it is an issue. The Emergency Communications Plan should be confirmed. VII. Morning meeting would benefit from SCADA screen and white board, and the meeting should be located in a space other than the break room/kitchen space. VIII. There is no place to store or maintain the bicycles. The bikes are procured from the police impound yard, and if they break, they ask the police evidence technician to release more from the impound yard. IX. The Personal Protective Equipment (PPE) is located throughout the facility in weatherproof orange boxes, and the inventory is maintained by WRRF safety officers. X. Plant has extensive bird issues. The adjacent wetland project should be coordinated when approaching bird solutions at the WRRF. XI. Mosquitoes breed in the trickling filters, but those are scheduled for demolition. XII. The Process labs are not adequate for testing; air quality, equipment and location make it difficult to keep an eye on tests while performing other duties. XIII. SCADA is not interfacing completely with the iPads, and not all of the plant equipment is hooked up to SCADA. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 17 of 38 Wastewater Collection (WWC) System Crew The Wastewater Collections Crew (WWC) is responsible for field‐based work to provide preventative maintenance and repairs (including emergency repairs) to wastewater piping, pump stations, lift stations and catch basins. One team member from each crew is on call after 4:30pm and weekends. This rotates through the staff. There are currently (8) eight full‐time employee WWC staff. There are plans for (4) four future WWC staff: (2) two Public Utilities staff and (2) two staff members paid by Public Works, but the members will report to the WWC Supervisor. WWC has one shift and rotates on‐call duties: Monday‐Friday. Start times are 6:40am. Shift hours are 7:00am – 4:30pm, with a break at 10am and lunch from 12 noon to 1pm at the Wastewater Shop (Team Space). Their tasks are rotated for cross training opportunities. Work teams are organized: A crew of (2) two performs lift station maintenance and construction projects A crew of (2) two performs storm drainage maintenance A crew of (2) two performs hydro‐cleaning A crew of (2) two performs CCTV work. All crews work 25% of the time in preventative maintenance activities. The CCTV Crew van is often needed as part of an emergency response or project planning. The WWC group relies on space in (5) five Corporation Yard buildings and spaces: 1. The Public Works Administration Building 2. Public Works Warehouse with Covered Parking 3. The Public Works Fleet Vehicle Repair and Shared Mezzanine 4. Wastewater Shop (also known as the Team Space) 5. Surface parking area used for laydown (unracked) storage and lockable sheds plus spoils and construction material bunkers The Wastewater Shop (Team Space) is home base for this group. The Team Space receives the most use and is the most accessed space of the WWC Staff. The Public Works Warehouse with Covered Parking is the second most frequently used space; while The Public Works Fleet Vehicle Repair and Shared Mezzanine is barely used. The Public Works Administration Building is only used daily upon arrival and departure for access to the Locker Rooms and for Supervisors office. At times, a forklift is needed to arrange and access parts in The Public Works Warehouse. WWC group has adequate space for storage and they are in the process of disposing of obsolete parts that are in storage. The WWC staff arrives by personal vehicle or vanpool, and enters the Public Works Administration Building. They head to the Locker Room in the Public Works Administration Building to change into a Public Utilities provided uniform. There is one locker assigned per employee. Once changed, there is a team meeting at the Team Space with the supervisor: (9) nine total attendees. During the meeting, the previous day’s work is discussed, noting what tasks need to be completed with which resources. This also allows them to work as a team to generate solutions to field problems. They are able to work like this due to the cross training that is required. The staff being cross‐trained also helps manage staffing numbers, and on‐call obligations. Once the morning meeting is adjourned, the crews head to crew vehicles to execute planned duties for the day and complete any work carried over from the prior day. At (12:00pm) noon, the Crews arrive back at the Team Space for lunch. They get one hour for lunch, and then they head back out into the field until 3:30pm. End of day at the Team Space the WWC Crews type up findings at computers and upload day’s work from crew laptops. They are typically allotted one hour WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 18 of 38 to complete the entries. At 4:30, they head to the locker room to shower and clean‐up. At the end of the day, most WWC Crew members use the carpool or vanpool to go home. Barriers to performance efficiency include: I. Dispersed storage areas are a barrier to efficiency for the WWC Crew. The job requires organizing and mobilizing jobs off site with many different requirements/parts/equipment which are located in multiple locations in the WRRF. Bulk storage of cold patch is stored in one area, fleet vehicles in another (they work out of their trucks), parts in a mezzanine and pipe in the yard. This is a work flow problem. II. Loading up in an emergency is not quick or easy due to the multiple locations of equipment and vehicles. III. The rolling assets are not protected from weather or vandalism. The Hydra Cleaners must be kept undercover. IV. The shared laydown area (minimum of 40’‐0” x 20’‐0”) is currently not enclosed or lockable. This leaves UV sensitive piping/materials unprotected. V. WWC and Water Distribution perform trainings for both groups together and other local Jurisdictions Water Distribution departments in the Welding Shop or outside for equipment training. There is no classroom space classroom that could accommodate this many people. There can be up to (30) thirty people in a small shop, which is not conducive for training. VI. Spoils space is key to emergency response and an issue for all of the maintenance work. VII. Security is poor due to the difference in how the various Corporation Yard tenants work (hours, clients such as Police Fleet). Water Distribution Operations The Water Distribution Crew (WD) is responsible for field‐based work to provide mostly reactive repair work (emergency repairs). When the majority of work is reactionary and unpredictable, the crew's home base needs to be orderly, clean and safe. Field work is stressful as there is constant interaction with the public, coordination with contractors and emergency response. Field crews also work outside in all weather conditions in the field, but also at the Team Space to manage materials disposal/ pick up and load vehicles. There are plans for (4) four future WD staff, not including the reclaimed water group. Additional staff needs will be based upon how the plant process is built out (potable water). In other jurisdictions, the reclaimed water group is included in the WD group, but as of now, there is no information regarding this group in its inclusion in the WD Crew. The total number of planned WD staff not including water reclamation staff will be (15) fifteen by 2020. One team member from each crew is on call after 4:30pm and weekends. This rotates through the staff. There are currently (11) eleven full‐ time employee WD staff with one shift: Monday‐Friday. Start times are 6:45am. Shift hours are 7:00am – 4:30pm, with a break at 10am and lunch from 12 noon to 1pm in the Kitchen in the Storage Warehouse Water Distribution is comprised of (7) seven different crews: Heavy crew – (2) two personnel operate a large service truck and a backhoe Maintenance crew ‐ (2) two personnel operate the crane truck WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 19 of 38 Meter crew ‐ (2) two personnel operate (2) two pick‐up trucks in this crew work but work independent of each other Valve crew ‐ (2) two personnel operate a valve turning truck and trailer that remains hitched Rover Crew – (1) One person operates a 1/2 ton pick‐up truck Locator Crew ‐ (1) One person operates a Ford Ranger pick‐up truck The staff rotates through the different crews for cross training opportunities. 90% (ninety percent) of their work is done in the field. WD relies on (5) five Corporation Yard buildings/areas: 1. Public Works Administration Building 2. Public Works Warehouse Covered Parking 3. Team Space in the Public Works Warehouse (kitchen, meeting, shop) 4. The Public Works Fleet Vehicle Repair and Shared Mezzanine 5. Surface parking area used for laydown (unracked) storage and lockable sheds plus spoils and construction material bunkers WD team members are water system operators who require certifications and continuing education. Common between Utilities teams is the idea of “mutual aid” which means although each team has their job to perform, some jobs require diverse experience, equipment or additional labor. Teams occasionally need to be able to collaborate quickly. Occasionally pump repair is required, but that is infrequently done in the shop, only about every three months. Ability to lift and move heavy items like a pump are currently performed by the crane truck or a fork lift. Equipment from the field must be washed; this requires a pressure washer and appropriate clean‐up space with catch basin. The WD personnel arrive by personal vehicle or vanpool, and head to the Locker Room the Public Works Administration Building to change into a uniform. There is one locker assigned per employee. Once changed, there is a team meeting at the Team Space with the supervisor: (9) nine total attendees. During the meeting, the previous day’s work is discussed, noting what tasks need to be completed with which resources. This also allows them to work as a team to generate solutions to field problems. Once the morning meeting is adjourned, the crews head back out into the field to perform their planned duties for the day, and complete any work that was carried over from the prior day. At (12:00pm) noon, the WD Crews all head back to the Team Space for lunch. They get one hour for lunch, and then they head back out into the field until 3:30pm. Back at the Team Space, the WD Crews enter any findings into computer database. They are typically allotted one hour to complete the entries into the computer, answer emails and help other teams finish any projects. At 4:30, they head to the locker room to shower and clean‐up. At the end of the day, most WD Crew members use the carpool or vanpool to go home. Barriers to performance efficiency include: I. The water distribution system is not currently SCADA ready, but is planned to be in the next few years. II. Crews have noted that a “Ready Room” should be considered to house all the gear they need in an emergency to roll out the door to the trucks. III. Excellent site lighting is needed in designated work areas and general site/building lighting. IV. Consolidated, covered, well‐lit vehicle and materials storage for working/loading out of weather adjacent to shop/storage areas. V. It would be more efficient to consolidate as many parts, tools and vehicles as possible into the same location. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 20 of 38 VI. It would be helpful to have a training room/classroom with a screen, desks, and a board that could house the both Waste Water Collections, Water Distribution and some additional spaces for other jurisdictions Water Distribution departments due to their required continuing education classes, and training. VII. The location of the spoils is an issue for all of the maintenance work. This should be located between Prado Road and the WRRF plant to support the maintenance work. Environmental Compliance (Pretreatment) The Environmental Compliance Team is responsible for taking field samples from pretreatment clients’ formal sampling sites, and testing them for quality plus investigation of any spills called in by Public Works or the public. Water sampling is done (3) three times per month. Otherwise, the Inspectors are working from their offices located in the Corporation Yard. When there is an issue or violation the Inspectors will sample up to (2) two times per day. They also enforce pretreatment agreements if the agreements have been violated. Samples are evidence and are used in legal proceedings/court. Their findings and violation tracking are recorded in software called City Works. The samples require a formal secure chain of custody path from sample to test. Currently, samples are tested by a third party testing agency that picks up samples left in a non‐secure refrigerator in the WRRF Lab receiving room. There are (2) two full time Environmental Compliance Inspectors with one (9) nine hour shift: 9/80 shift Monday‐Friday. Start time 6:45am. Shift hours are 7am‐4:30pm with every other Friday off. The Friday they work, they leave at 3:30pm. Lunch at 12 noon to 1:00pm. The Inspectors’ day will vary due to whether or not it is a sampling day. At 7:00am, the start of day, they arrive to the Public Works campus in their personal vehicles, and head to the shared locker room spaces in Public Works Administration Building at the Corporation Yard to visit their personal lockers. On a sampling set‐up day, the Inspectors start at their offices in the Public Works Administration Building and begin loading the sampling containers and ice chest onto their fleet trucks which are parked next to their offices. Next, they head to a different location within the Corporation Yard to pick up (15) fifteen to (20) twenty feet of tubing needed for sampling and put this onto the truck. Once the tubing has been obtained, the Inspectors drive to the WRRF Laboratory located in the WRRF Administration Building and pick up more sampling equipment that is stored in the Lab and grab multiple (5) five gallon buckets for ice. Then they return to the Corporation Yard for ice (the ice machine is there), and fill (2) two of the (5) five gallon buckets with ice. They often drive to Cal Poly San Luis Obispo on the north side of town because the college is a pretreatment client. The drive takes a minimum of (20) twenty minutes, so (40) forty minutes round trip not including sample set up time. They set up the sampler kit and leave it on the secure client site. They return back to the Corporation Yard, and do not pick up the sample kit until the following day. On the sample pick up day, the day starts exactly the same way at the offices then to the locker rooms, and they get their service trucks. Then the Inspectors go to the WRRF Lab, load buckets and pre‐labeled bottles, then back to the Corporation Yard for ice. They drive over to the sample site, turn off the sampler, get the samples, put them onto the truck in the ice chests and load the sampler onto the truck. The samples must be placed in ice. They return to the WRRF Lab, remove the samples from the ice, and place them into the WRRF Lab refrigerators. Next they must clean up the sampler (it is the size of a shop vacuum), tubing (15) fifteen to (20) twenty feet and sample bottle in the Sample Receiving Room sink which requires acid in the cleaning process. The Sample Receiving Room sink is and must be an acid resistant sink minimum (2) two feet deep x (4) four feet wide x (12) twelve inches basin coupled with acid resistant plumbing beyond sink in case of an acid spill. The acid must be stored in a ventilated cabinet. Since there are only fume hoods/ventilated cabinets in the Lab, the acid must be fetched from the Lab by hand, weighed in the Lab, and then brought to the Sample Receiving Room for use in cleaning. The Inspectors carry the acid in an open container to the Receiving Room sink, and then open WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 21 of 38 the window over the sink for ventilation. They wash the sampler by hand in the sink and rinse the sampler with acid. The Inspectors must have ice when working with the acid as it gets hot. Any glassware that is used in the cleaning process is put in the Lab dishwashing machine, which requires a trip back to the lab when the cleaning process is finished in the Sample Receiving Room. Barriers to performance efficiency include: I. When in lab, competition for space occurs in Receiving Room and can be an issue. II. Inspectors have to gather equipment/ice needed for sampling from multiple locations at the Corporation Yard and the WRRF. III. The samples are not currently stored in a secure environment. This should be addressed in the new WRC Building. IV. The Sample Receiving Room and its sink currently do not have ventilation. Requirements should be checked with OSHA. V. Weighing the acid on the scale is not done under the fume hood due to limited space. VI. There needs to be additional space in the Sample Receiving Room for Environmental Compliance activities: deep sink, sampler, container, and tubing. Laboratory Analysts The Laboratory Analyst team (Lab) is responsible for routine CDPH compliance testing and routine NPDES compliance testing which includes total suspended solids (TSS), total soil and total fecal coliforms, dissolved oxygen (DO), pH, chlorine residual, turbidity, settleable solids and color. Additional process control analyses are also conducted and include alkalinity, volatile acids, total solids, volatile and total suspended solids, oxygen uptake rate and settleability, nitrite and nitrate concentrations. All additional NPDES analyses such as nutrients, trace metals and organics are performed by a private California state ELAP certified lab. The contacted testing company comes (2) two times per week on Tuesday and Thursday to pick up samples from the Sample Receiving Room. The Lab Team works out of the WRRF Administration Building in a NELAP certified laboratory. The required tests are consistently performed with exceptions if the results vary from what is within acceptable limits. If the testing results are outside of acceptable limits, then additional testing is required. There are (4) four full time Lab Analysts, (1) one Temporary (Part time) Lab Analyst and (3) three Lab Interns with (1) one (10) ten hour shift: Sunday‐Wednesday. 6:00am‐4:40 pm; 5:50am arrival and lunch from 12 noon to 1pm in the kitchenette Wednesday‐Saturday. 6:00am‐4:40 pm; 5:50am arrival and lunch from 12 noon to 1pm in the kitchenette SLO to verify the Part‐Time Lab Analyst schedule There are (2) two Environmental Compliance Inspectors that use the Lab space two‐three times a month, but they are not included in the lab group, see “Environmental Compliance” group earlier in this report for how their jobs affect the regulatory lab. The acid and required hoods/ventilation cabinets are located in the lab. There is also a requirement for an emergency eyewash station wherever acid is being used. If the acid spills in the lab, it is considered a “hazardous spill” (if the acid has a pH less than 2). This has specific clean up procedures that shut down the lab. All lab floors must be chemical resistant. The lab also has the most accessible entry door to the Administration Building, so there are many people walking through the lab space that are not in the Lab Group. Lab Analysts arrives in their personal car and park at the WRRF Administration Building. They drop off WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 22 of 38 lunches at refrigerator in kitchenette. They go into the lab and note the incubator, lab refrigerator (not in kitchenette), oven and water bath temperatures. Next, a Lab Analyst unloads the dishwasher including the glassware used by the Environmental Compliance Inspectors for cleaning their sampling equipment, and then tests the glassware for pH dissolved oxygen or rinses some of the glassware with acid. Once the test is performed or the glassware is rinsed, the glassware is set on a clean towel to dry. Once dry, the glassware is put away in the cabinets. They also recalibrate the ammonia probe. The next test performed by the Lab Analyst uses turbidimeter to measure the turbidity of a liquid suspension (surface area of suspended particles). Then a nitrate probe is used to measure the concentration of nitrogen on the aqueous samples. The previously mentioned tasks take 45‐60 minutes to complete. Next is weighing solids samples which include washed pad, dry pad and tare weight of pads both in the oven overnight and in the desiccator. This takes about an hour to do. The Lab Analysts then take the samples collected by the WRRF Operators and perform the total and fecal coliform tests. These tests are performed five days a week during wet weather, and six days a week during dry weather for wastewater. The same test is performed (1) one to (2) two times a week for recycled water. This particular test(s) requires it to remain in the incubator for (48) forty‐eight hours. To complete this testing: Use Fisher incubators (3) three in lab Autoclave to sterilize for total fecal coliform test Fecal bath is a small countertop appliance Dilution racks and pipette the sample then into the incubator for 48 (forty‐eight) hours, after pulling out previous sample from 48 (forty‐eight) hours before At 8:30am an internal lab staff meeting is held in the conference room adjacent to the lab with approximately (8) eight people. The meeting is an hour long. Once the meeting is complete, it is time to go out into the field in a Ranger type pick‐up truck (small) and collect samples around the plant, and at the outfall location. The 9am hour is considered the peak loading time because about that time the community’s morning shower wastewater arrives at the plant. (2) Two lab techs use a Rubbermaid plastic cart to load sample containers into a ranger‐type small pickup truck. The cart is stored in the Sample Receiving Room and currently blocks access to the sink and counter. Clean sampling containers are prepped as part of 6am lab tech duties. They are waiting in lab or receiving room (composite bottles) depending on size of container needed. Some samplers need the containers switched while others are from sampler equipment. The Lab Analysts grab the samples with a can welded to a long metal rod. Samples required for Unit 2: Sludge density: (30) Thirty minute sample at aeration basin flume TSS/Ammonia: Mixed liquor sample from aeration basin TSS/Ammonia: Aerated feed composite sample from secondary and liquid return TSS/Ammonia: Feed from primary composite sampler RAS sample: From RAS sampler for TSS Temperature: Aeration basin influent and effluent ‐ not a test, but is required data TSS/Ammonia: Sampler takes sample at dissolved air flotations thickener to get sample from middle layer liquids Nitrified effluent The above referenced field work usually requires (2) two Lab Analysts so they can split up the sample gathering for efficiency. The pick‐up drives to Unit 2 and drops off (1) one Lab Analyst with sampling WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 23 of 38 containers at one side of the sampling circuit. The Lab Analyst on foot takes samples and leaves them in place at point of sample for the Analyst driving the pick up to swing by and retrieve. Once the samples have been gathered, both analysts return to the lab and begin testing of the morning samples. The sample gathering takes about (1) one hour. (30) Thirty minutes after returning to the lab, then the final effluent testing for TSS/Ammonia occurs. Afterward, it is back into the field to drive to the outfall along the Bob Jones Bike Trail to take a sample for temperature/pH /dissolved oxygen/chlorine. This sample is called a (15) fifteen minute sample because it needs to be either back to the lab and in testing within (15) fifteen minutes or it needs to be preserved. Once the outfall (15) fifteen minute sample is collected they return to the Administration Building for lunch at (12:00pm) noon. At 1:00pm, the Lab Analysts continue testing collected samples, preparing samples for outsourced testing and place the samples/tests in Sample Receiving Room refrigerator. This testing continues for the remainder of the day. Barriers to performance efficiency include: I. The preferred entry for WRRF staff into the Operations Administration Building is through the Lab, so all the staff that uses the building walks through the Lab. This should be addressed by making the main staff entry to the new WRC Building separate from the Lab. II. Visual access from the Lab to the Sample Receiving Room is required. III. Hazardous Waste disposal and storage needs to be addressed with the new site design. IV. Provide space for lab analyst rain gear for inclement weather on the way out to the plant from the lab. V. Remove plant tours from the Regulatory Lab space, and put a Teaching Lab in the new Interpretive Center. VI. Environmental Compliance activities should be removed from the Regulatory Lab space. Interpretive Center Staff The Interpretive Center Staff requires a planning workshop to determine work mission, message, staffing, and exhibits. Below is a summation of conversations captured during programming and predesign activities. The City of San Luis Obispo is hiring an “Educate and Envision Manager” who will have involvement in the Interpretive Center programming; there is neither shift information nor a job description available at this time. The Interpretive Center/Water Resource Center’s hours of operation could correspond with specific site gates being open and closed by the WRRF Operators. Currently, a third party educator program leads a ‘water cycle’ education micro unit in the local schools. The program has six educators on staff to implement the micro units. This micro unit addresses educational standard requirements for the “Next Generation Science Standards.” The micro unit class begins in schools with presentations about water, wastewater and recycled water, and finishes with a (90) ninety minute visit to the WRRF Plant and the WRRF Laboratory. The WRRF Plant/Laboratory tour is currently operations staff led. In addition to the tours related to the water cycle education program, there are also other groups that tour the WRRF Plant. The additional tours are typically led by the WRRF Supervisor. As a side note, perhaps if there were two or three specialty tours, there would be something to come back to visit. The specialty tours might meet the interests of diverse groups and how they relate to the work at the WRRF Plant. Below are examples of the other groups that visit the WRRF Plant: College students in all degree paths (not just environmental engineering students) will tour the WRRF Plant Ratepayers of all ages come for tours WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 24 of 38 Environmental professionals and treatment plant peers Tour path typically follows the flow/order of the water treatment process and then it moves onto the Laboratory for the final portion of the tour. The pervasive message of the Interpretive Center, as decided by the Public Utilities Director, will follow the “One Water” philosophy. The goal is to connect local citizenry/ratepayers to their comprehensive water cycle. The WRRF Plant will be featured in the “One Water” cycle to maximize the benefit of the Center being located at the WRRF Plant. The Interpretive Center is intended to be a destination place. It should be thought of as a community asset and should be designed and curated to be perceived that way by the public. The Interpretive Center will be specific to SLO County information. It will need to specifically cover information that directly affects the lives of the local visitors and simultaneously will need to celebrate what makes the area special for out of area visitors. The design should include thinking about the WRRF site as a resource beyond the WRRF plant by incorporating: Wetland/ birding information Bike/walking/skating/jogging/self‐guided plant tour trail which provides the WRRF Plant with advertising exposure. Examples are inviting bike clubs to weigh in on what good bike trail is, thinking about the trail as part of the plants available assets and as part of the comprehensive site The new entrance to site gives opportunity for a public‐private partnership The Teaching “Laboratory” in the Interpretive Center can show how the comprehensive design may have discrete elements that could warrant private sponsorship like the chemical companies that deliver to the WRRF site or Cal Poly R&L at the site. They could be brought into the conversation and given prominent exhibit or element for sponsorship. Public bike trail access The exhibits must engage the visitor, be interactive by using research equipment, and provide stations showing use of the typical wastewater treatment equipment. On the current tour, there are stations/educational elements that typically surprise visitors like the biogas, recycled water and low impact development (LID). These revelations could be incorporated into exhibits as well. The exhibitions must be layered with information that is accessible to a (10) ten year old and interesting to a visiting wastewater professional as well. Exhibits may be permanent and temporary. Due to the climate in San Luis Obispo, there is an opportunity for exhibits to be indoor /outdoor or partly in the public way if the tour is a self‐guided one. The exhibits should inspire curiosity and celebrate how WRRF redevelopment is creative about reducing carbon footprint. This could be shared as a permanent exhibit in the Interpretive Center as the project development story is very interesting to peers visiting from other plants in addition to rate payers. The WRRF has already used elements of demolished structures around the plant for landscaping and signage. The reuse stories can also be illustrated as part of the message in the Interpretive Center. Barriers to performance efficiency include: I. The ‘aha’ moment on the tour always happens when the WRRF Plant Staff can include the outfall on a tour. Distance and time work against showing the outfall on most tours now. II. The security must be thought of to balance the public safety, staff safety, functional needs and regulatory requirements. III. Rental space is desired. Would like indoor/outdoor space that is desirable for weddings, events, as well as for tours. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 25 of 38 IV. The Demonstration Garden using only native plants exists, but is not curated. This should be curated, and considered an educational element of the tour route. V. A current Interpretive Center Master Plan should be developed to guide decision making regarding the space. Management The Management Team is responsible for securing staffing, safety, comfort, advocacy, and workplace equipment procurement of the Public Utilities personnel. There is also a budgetary component to their work. The WRRF Plant Supervisor holds the wastewater operations permit for the WRRF plant, and must maintain and uphold the regulations and operation obligations. There are (9) nine full time Supervisors, Managers, Chiefs with one (9) nine hour shift: 9/80 shift Monday‐Friday. Start time 6:45am. Shift hours are 7am‐4:30pm with every other Friday off. The Friday they work, they leave at 3:30pm. Lunch at 12 noon to 1:00pm Their days vary based upon which group they are managing, but most of the managers have individual offices. (7) Seven of the (9) nine members of the Management Team have offices at the WRRF Plant and the Corporations Yard: WRRF Plant Supervisor ‐Office in the Operation Administration Building WRRF Chief Operator ‐Office in the Operation Administration Building WRRF Chief Maintenance Technician ‐Office in the Operation Administration Building WRRF Regulatory Laboratory Manager ‐Office in the Operation Administration Building WRRF Environmental Compliance Manager ‐Office in the Public Utilities Administration Building in the Corporation Yard Wastewater Collections Supervisor ‐Office in the Public Utilities Administration Building in the Corporation Yard Water Distribution Supervisor ‐Office in the Public Utilities Administration Building in the Corporation Yard The remaining two managers have the offices at City Hall in downtown: Public Utilities Director‐ Office at City Hall Public Utilities Deputy Director‐Office at City Hall with temporary office space Operation Administration Building Every Wednesday at 9:00am the Management Team holds an all staff meeting in the Operation Building Break Room. This includes the Public Utilities Deputy Director, WRRF Plant Supervisor, WRRF Chief Operator, WRRF Chief Maintenance Technician, WRRF Regulatory Laboratory Manager and their staff. The other Managers are not present at this meeting. Barriers to performance efficiency include lack of office hoteling and meeting space when at WRRF. Space Needs Description of Space Needs This chapter describes each space type required at the Water Resource Center (WRC). The presented information is based on findings from interviews, visits to the Public Utilities site, detailed observations of existing spaces, and relevant programming information included in the 2015 Draft Facilities Plan. The intent is to confirm space type needs and numbers as they relate to management’s organizational goals WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 26 of 38 and staff functions. Please see appendix for space needs and adjacency diagrams as well as the below outlined spaces. WRRF Mechanical/Maintenance/Electrical (SCADA) Instrumentation and Controls spaces include: Maintenance Technician Office Space (“Managers” for Chief Mechanic office description) – This office area provides (4) four flex desks and chairs, phone, personal secure cabinets and desktop computers. The office space also includes a team gathering area for team meetings and collaboration in the center of the room. Electrical and data service are provided from perimeter and are not in conflict with where feet and chairs need to be. The conference table for team meeting is not data/power ready, but need a wall‐hung 60 inch monitor and blue tooth interface with SCADA, internet and server access for planning projects. A locker is provided for each individual’s personal protective equipment. Access to daylight is preferred. – The PPE is stored in the entry to the Team Space. WRRF Mechanical/Maintenance Shop – Shop space includes a drive in bay with a minimum 10’‐0” x 10’‐0” overhead door and a man door. Inside is a building‐mounted bridge crane for lifting heavy equipment for repair. Shop space includes a fabrication area with workbenches, welding area, air compressor, a flammable cabinet for aerosols, grinding equipment, a lockable cabinet with electric hand tools, multiple storage racks, ladders and a small storage area for landscaping equipment. There should also be space for an indoor staging area for tech parts and project parts. WRRF Mechanical/Maintenance Secure Storage – This secure room houses consumables, micrometers and fine tools that are difficult to replace or valuable. A Covered Outdoor Laydown Yard – A dedicated and non‐obstructed outdoor space is required for work on larger equipment adjacent to the shop. A 3‐ton crane truck must be able to maneuver safely in this space. Due to sun exposure, it is requested this outdoor area be covered. This space also includes clean and dirty oil storage. Electrical (SCADA)/Instrumentation and Control Technician Office Space – This office area is for Electrical/I&C Techs who typically are working in the shop or in the field on plant equipment/facilities. Their office space may also be included with the Maintenance Technicians’ office spaces but unlike the Maintenance Technicians, they should have their own dedicated desk space with dedicated computers. Electrical (SCADA)/Instrumentation and Control Shop – This space is included in the WRRF Mechanical/Maintenance Shop and should be a clean environment for working on electrical equipment and circuit boards. A dedicated work area for Electrical (SCADA)/ Instrumentation and Control Technicians which includes a non‐conductive work bench. Cabinets and storage racks will also be required in this shop area in addition to the racks already included in the Maintenance Shop and Warehouse. Overhead electrical outlets may be required in the electrical/I&C shop. This group was hired after the interviews occurred, so more information is needed to provide adequate space for their work. WRRF Operations Spaces include: (“Managers” for Chief Operator office description): Operators’ Team Space WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 27 of 38 – This area provides a large table for morning preparation meetings (which include Maintenance Technicians, and managers) with a white board and view to the Control Room SCADA screens. Electrical and data service are provided from perimeter and are not in conflict with where feet and chairs need to be. The conference table for team meeting is not data/power ready, but need a wall‐hung 60 inch monitor and blue tooth interface with SCADA, internet and server access for planning projects. This space should be located by the Control Room. Operator’s Office Space/Study Area – This area provides a desk and chair, phone, and desktop computer. This space is intended to be a quiet space for writing situation reports, and will also be used as an intern study area, safety research and creating training presentations. There are shelves or cabinet space for study guides and manuals. Electrical and data are ideally provided from above and are not in conflict with where feet and chairs need to be. Operators work in shifts. This space is to be shared between shifts. Operators’ Safety Equipment/Site Emergency Closet – This area is located on the first floor and houses two full waste water spill and chemical spill clean‐up suits, kits and equipment. It should be easily accessible to the exterior of the building and plant. Operator’s Control Room – This space is continuously occupied, primarily used by operators to check equipment performance at the plant. The space is also used for casual meetings and includes the following: Two SCADA terminals Seating for a meetings, up to (25) twenty ‐five Whiteboard iPad charging stations, maximum (14) fourteen charging simultaneously Power strip at countertop Bulletin board Access to print center Multipurpose Server Room – The Server Room is a minimum 11’‐0” wide x 9’‐0”deep room located near the Operator’s Control Room. There are (4) four data racks with space for the SCADA server, miscellaneous support servers for office computers, phone/corporate services server, fiber network patching server, and (1) one open rack for future expansion. The 2’‐0” wide x 3’‐0”x 6’‐0” high racks require a 3’‐0” minimum clearance on both sides. This room will have a false floor for cable and wiring, and a ceiling mounted cable tray. This room is a conditioned space, and should remain clean. It will an electrical distribution panel, a fire alarm panel and a telecom panel mounted inside which requires 3’‐0” clearance in front. Operator’s Process Laboratory – Operator’s collect samples and conduct testing on a scheduled basis. The Process Laboratory for testing Units Two, Three, and Four is not required to meet regulatory lab standards. The tests cover regulatory requirements as well as give feedback on whether equipment is producing acceptable effluent. If there are any problems operators may convey the issue to maintenance technicians for repair or coordination. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 28 of 38 Spectra photometer Deionized Water Drying oven Shelf space for chemicals Hood with sash Mixing plates Glassware Centrifuge Work surface Vacuum Jar testing Dewatering test apparatus Fume Hood – to contain odor while samples are “cooking” Sample refrigerator Microscope Counter space for doing microscopic exams Work surface –separated sides (Solids on one side and Liquids on the other) Operator’s Personal Protective Gear – The PPE is stored on the first floor next to the Maintenance Shop with and exterior door for easy access. It’s next to where they offload chemicals and protection is needed to perform this job. Operator’s Bicycle Parking – (6) Six bicycle spaces located inside the secure perimeter of the WRRF plant near the WRC Shops on the Southside of the WRC building. Operator’s Bicycle Maintenance Workshop (Outdoor and Covered) – A dedicated outdoor space with an impervious surface to perform bicycle maintenance. This is close to the Bicycle parking for the Operator’s bicycles to the Equipment will include: Bicycle repair stand Large mobile workbench on casters with drawers and shelving for tool storage (multiple tools required) Goggles Various lubricant Rubber gloves Bio‐degradable solvents Alcohol Work rags Hand cleaner WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 29 of 38 Chain‐cleaning kit Waste Water Collection (WWC) System Crew spaces include: (“Managers” for Supervisor office description): WWC System Crew Team Space/Office – This open meeting area provides a large table for morning preparation meetings with the WWC Crew and Supervisor. (2) Two large screens are needed, (1) one for SCADA and (1) one for presentations. Electrical and data service are provided from perimeter and are not in conflict with where feet and chairs need to be. The conference table for team meeting is not data/power ready, but need a wall‐hung 60 inch monitor and blue tooth interface with WWC SCADA, internet and server access for planning projects. This room should have flexible desks/workstations included for WWC to charge their laptops, maintain and log any pertinent information from the day including any work that requires coordination for the following work day(s). Lockers for PPE and personal items should be provided. WWC System Crew Shop Space – The shop space provides a drive in bay with a minimum 10’‐0” x 10’‐0”overhead door and a man‐door. Inside the shop an 8’‐0” x 24’‐0” lay down floor space is provided. The shop will also include (14) fourteen bins 18" deep x 8 shelves high x 3'‐0” long (individual units are 7’‐0” tall), (6) six racks 4'‐0” deep x 4 shelves high x 8' ‐0”long (the top of these racks are 12’‐0” above finished floor), (3) three racks 2'‐0” deep x 4 shelves high x 4'‐0” long. WWC Outdoor Laydown Area – This space includes a fenced and covered 40’‐0” x 20’‐0”area that is lockable and shared with Water Distribution for equipment that will include: UV sensitive pipe Tools Landscaping power tools Barricades Signage Water Distribution (WD) Operators’ spaces include (“Managers” for Supervisor office description): WD Operators’ Team Space/Office This open area is for Water Distribution Operators’ who typically are working in the field reacting to emergencies all over the city. About 10% of their work is performing preventative maintenance, and 90% is reacting to emergencies. This area provides a large table for morning preparation meetings with the WD supervisor and the crew and large screens, for SCADA and one for presentations. Electrical and data service are provided from perimeter and are not in conflict with where feet and chairs need to be. The conference table for team meeting is not data/power ready, but need a wall‐hung 60 inch monitor and blue tooth interface with WD SCADA/database, internet and server access for planning projects. This room should have flexible desks/workstations included for WD to charge their laptops, maintain and log any pertinent information from the day including any work that requires coordination for the following work day(s). WD System Operators’ Shop Space o The shop space provides a drive in bay with a minimum 10’‐0” x 10’‐0”overhead door and a man‐door. Inside the shop, an 18’‐0” x 16’‐0” welding and metal workspace equipped with a welding bench, a metal work bench, plasma cutter, oxyacetylene WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 30 of 38 welder and cutting torch is provided. The shop includes a full permanent fume hood over the welding bench. WD Outdoor Laydown Area o This space includes a fenced and covered 40’‐0” x 20’‐0”area that is lockable and shared with Waste Water Collections for equipment that will include: UV sensitive pipe Tools Landscaping power tools Barricades Signage (5) Five 8’‐0” x 10’‐0” steel grates for street repair Jack hammer Environmental Compliance/ Pre‐Treatment Inspection spaces include (“Managers” for Manager’s office description): Environmental Compliance Inspectors’ Office Space o This area provides a desk and chair, phone, and desktop computer. This space is intended to be a quiet space for tracking violations and writing observation reports. Electrical and data are ideally provided from above and are not in conflict with where feet and chairs need to be. This space is to be shared between shifts. Environmental Compliance Laboratory Space o This space is used to test and process samples used in court proceedings and permit compliance. The samples are sent out, but must be processed and cleaned in a lab environment. Lab equipment Includes: Acid Resistant Sink Acid Storage Cabinets Ventilated Hood Storage for Samplers Bottles Glassware for cleaning Sampling containers Tubing Ice Machine Ten and five gallon buckets Cooler for transporting samples on ice Eyewash Secure refrigerator for keeping samples for pick up Towels Gloves Scales pH kits Autoclave Safety shower Hazardous Material Spill Equipment Environmental Compliance Library and Report Storage Space – This space is to store and reference laboratory manuals, past testing results and other reports tracking environmental compliance of the waste water. This space includes a large table and WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 31 of 38 chairs to sit and read manuals, and several shelving units to house books, manuals and reports for reference. Regulatory Laboratory spaces include: (“Managers” for Manager’s office description): Lab Analysts’ Office and Library/Paper Storage Space – This area provides a desk and chair, phone, and desktop computer and needs to be in an office environment. This space is intended to be a space writing observation reports and testing results. It can be a shared office space. It also includes a space for reference materials, lab reports and lab manuals on shelving units. Electrical and data are ideally provided from above and are not in conflict with where feet and chairs need to be. This space is to be shared between shifts. Regulatory Laboratory Space – This space is used to test and process samples used in process evaluation and permit compliance. The some testing samples are sent out to be tested by a third‐party testing agency, and other tests are processed in this Lab environment. (2) Two standing computer workstations are needed in the lab. Lab equipment Includes: (2) Two ovens (2) Two desiccators (2) Two ultraviolet lights (4) Four automated samplers (1) One nephelometer (1) One spectrophotometer (1) One sample refrigerator (2) Two scales (1) One exhaust hood Several Spill kits and safety equipment (3) Three fume hoods (10) Ten pH Kits (6) Six acid resistant sinks (1) One chemical storage cabinet Gloves (1) One dishwasher plumbed with deionized water (3) Three water baths (5) Five Fisher incubators (1) One autoclave Deionized water source, tri‐bed with ultraviolet light and filter Cleaning Supplies (soap etc.) Bottles WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 32 of 38 Glassware for testing Tubing (5) Five Eyewashes Towels (1) One Safety Shower (1) One desktop computer Laboratory Storage Space – This space includes shelves and cabinets for overflow lab equipment, sampling equipment and glassware that is not being used in the lab or does not need regular access by the Laboratory Analysts. Laboratory Sample Receiving Room – This space includes shelves, cabinets, a counter top, (2) two acid resistant sinks and a refrigerator for storing testing samples for pick up. This space should have the same floor and wall finishes as the regulatory lab. It should also be visible from the regulatory lab, so glazing in between the rooms may be required. Laboratory Wet Weather Gear – Lab Analysts perform sampling in all weather; locate wet weather Interpretive Center spaces include: (Note: Interpretive Center workshop TBD) Exhibition space – This space provides open area for installations and exhibitions (some rotating and some permanent) with specifically placed glazing as to not interrupt the exhibitions. The WRRF Public Tours will move through and gather in this space. This space may include a Teaching Laboratory function. Classroom space – This area provides countertops, shelving units, white board/chalk boards, wall display areas, book cases, and flora and fauna information and lessons to support the WRRF tours. Storage Space – This area provides storage space to support the WRRF tour/lesson plans and exhibition materials. The space will include shelving units. Small Office Space – This area provides a desk and chair, phone, and desktop computer and small printer copier. This space is intended to be a quiet space for lesson planning, exhibition coordination, and tracking tours. Electrical and data are ideally provided from above and are not in conflict with where feet and chairs need to be. Management Spaces include: Although managers and supervisors are dedicated to their specific groups, their offices can be located separate from the groups they manage. Supervisor’s Offices – Supervisors and managers offices at the new WRC should be grouped together, and near the groups they are supporting. These offices typically need internet access, desktop computer, WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 33 of 38 phone, and space for meeting with two visitors. A quiet environment for confidential conversations and focus is also needed. The Deputy Director of Wastewater will require an office in the new WRC in addition to the office located at City Hall in downtown SLO. The Public Utilities Director does not require an office in the new WRC in addition to the office at City Hall. The WRRF Supervisor and WRRF Chief Operator require visual access to SCADA from their offices. There will be (8) eight total supervisor/managers offices. Common Spaces: Common spaces are shared spaces that support the everyday function, safety and operation of the facility. Public Lobby – This is the main entrance to the WRC for the public. The space is adjacent to the Interpretive Center and related restroom facilities. It is also a receiving area for WRRF visitors, vendors, media and managers from downtown. This space should communicate through design and signage the “One Water” philosophy. Reception – Reception is for the entire WRC. This space is best located adjacent to main entry but also near operations since the operators will be the most active occupant of the WRC throughout the work day. The receptionist may also provide facilitation to Interpretive Center programs, human resources access, and administrative activities such as logging or work order generation/ distribution. This position is TBD. Conference Rooms – One large (seats (64) sixty‐four) and (2) two medium (seats (10) ten) conference rooms are needed. The large conference room is outfitted as a Public Utilities media staging area in event of emergencies or communication outreach needs. – All conference rooms shall have access to a kitchenette. All conference rooms to have projectors, white boards, dedicated desktop computer, Wi‐Fi, server access and projection screen. Medium and large conference rooms shall also have video conferencing capability. The large conference room will be required to have 1‐hour rated walls as it is A‐3 occupancy. – Outdoor classroom is needed adjacent to Interpretive Center and large conference room. Should accommodate (64) sixty‐four people standing and be on the public side of the security edge. This classroom is intended for regular Public Utilities trainings, vendor demonstrations and occasional public programs. Office Supplies Storage – Does not need to be in a dedicated room, preferred in a niche in a central hallway. Only requires a multi‐function printer/scanner/facsimile machine and paper storage. Locker Room – This space may be either gender separated or designed for gender‐neutral, safe co‐use. Locker rooms must accommodate future growth of groups resident to the WRC. Locker rooms include showers, (1) one locker minimum per staff member and full restroom facilities designed for beginning and end of day potential occupancy of (64) sixty‐four personnel. Restroom – At least one restroom must be accessible to visitors, vendors, and office workers. This should be near the conference rooms and must be a multiple stall facility to meet code requirements. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 34 of 38 Break Room – The break room provides a safe and pleasant space for all employees to take breaks and meals. This space shall have (5) five microwave, (2) two double basin sinks, (3) three double refrigerators, and (2) two dishwashers. Trash and recycling bins shall be provided and furnishings will support dining and food preparation for (64) sixty‐four people. In addition to interior eating space, flexible outdoor seating area must be provided for up to (32) thirty‐two people. Coffee/Water Stations – Must have a coffee maker, instant hot water, water source, counter and cabinets for storage of cups and condiments. This space may be in a hallway niche. Mud Rooms – A mud room is needed as first stop coming from plant with easy transitional access locker rooms and showers. Area for hanging gear and a clean‐up sink (floor type) and standard deep basin sink with bench are needed. Bootscraper should be located directly outside this room. This space may have an eyewash and shower. – A secondary mudroom is needed as part of the locker room entry sequence. This room is for regular storage of clean uniforms, boot storage and has a deep basin sink (foot‐operated) for clean‐up. Carts/Bicycles – Plant carts are used by staff, mostly mechanics. Plant bicycles are available for use by any employee. Carts and bicycles are used interchangeably to move between plant facilities. Personal Protective Equipment (PPE) – Shared PPE is located in the WRC next in Safety Equipment room. Other PPE may be located within group spaces in personal lockers. Additional staff feedback is required to resolve this. Safety Equipment Room – The Safety Equipment Room is shared between all groups and stores emergency gear for working near open basins and in confined spaces. This space is best located centrally, either in or near the Shops area. Trash/Recycling Enclosure – Trash and recycling need a covered area with curbs for pollution control. The biggest users of this facility will be the mechanics, so it should be easily accessible to their work area. This facility may require fire suppression and should have protected lighting. Warehouse – The warehouse is shared, racked storage for Public Utilities. A fork lift with charging station is resident here. – Materials stored in the warehouse are assumed to be new or clean as the space is shared between wastewater and drinking water groups; recycled equipment and parts may be stored here if cleaned and conditioned for new. – Landscaping equipment is used by WRRF Operators Group as they maintain some of the landscaping on the WRRF Plant site and stored here. This equipment will be isolated to dedicated lower shelves for cleanliness management. WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 35 of 38 Outdoor Picnic Area – Ideally an outdoor, at‐grade picnic area is located within the WRRF. This area must accommodate internal/public picnics for up to (100) one hundred people. Barbeque facilities are required along with some permanent seating (32) thirty‐two for eating next to a larger paved patio that could accommodate eating or other WRRF‐related outreach activities Concept Plans MWA conducted the following workshops with WRRF stakeholders in San Luis Obispo. January 13‐14, 2016: Kick‐off and Preliminary Overview of Architectural Approach February 2‐4, 2016: Programming Interviews and Job Shadows April 5‐7, 2016: Architectural Update (Program) May 16‐18, 2016: Laboratory Program/Architectural Update (Design) June 9, 2016: (telecon) WRC Floor Plans MWA conducted Programming interviews and job shadows with Public Utilities stakeholders at WRRF and Public Works (Corporation Yard) in San Luis Obispo February 2‐4, 2016. The goal of the programming interviews and job shadows was to define programming needs for the City of SLO Public Utilities groups located at the Prado site. Once the programming/space needs were presented to the stakeholders, MWA developed concept options for evaluation against the programming data collected in chapters 1, 2, 3, and 4 of this document as they pertain to staffing, space and existing building constraints. This chapter is divided into four parts; the programming interviews and job shadows description, concept details and concept design elements. The Concept and Phasing MWA reviewed the 2015 Draft Facility Plan, performed staff interviews, job shadows and attended meetings with stakeholders (which includes SLO WRRF Public utilities Staff, WSC the Facility Plan program manager, and CH2M (the prime consultant to SLO) to substantiate the site concept, building program and accumulate the direction for spatial adjacencies in a multi‐agency maintenance facility known as the Water Resource Center (WRC). The initial floor plans included the WRRF Regulatory Laboratory, envelope design, proposed building materials selections (see appendix for building material alternatives), budgetary concerns and architectural themes were a result of the data collection and SLO staff feedback. On January 13‐14, 2016 at the architectural kick‐off MWA presented an overview of the architectural approach in a meeting to discuss the goals of programming, programming interview activities and collect early stakeholder ideas. It outlined how MWA collects qualitative and quantitative data to validate the program and inform the architecture. All of the below referenced concepts were approved by the stakeholders at the end of the 01/14/2016 meeting: Proceed with supervisor and staff interviews and job shadows Confirm what each group does at SLO WRF and where work is done Confirm what each group needs to do their job effectively Confirm how each group interacts with other groups Confirm how each group’s needs, work and personnel will change in the future Confirm Interpretive Center goals and status WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 36 of 38 MWA conducted job shadows and Public Utilities staff interviews during February 2‐4, 2016 which concluded with a stakeholder presentation on 04/06/2016 to discuss site program and building program conclusions. All of the below referenced concepts were approved by the stakeholders at the end of the 04/06/2016 meeting: Increase site efficiencies ‐ “One Campus” concept which aligns with “One Water” philosophy Consolidate development opportunities to reserve land on the site for future plant development or expansion Improve site access off of Prado Road by utilizing a single entry road with potential second heavy truck access Refresh public image by providing an entry wetland and a multi‐agency Water Resource Center Improve site safety by considering public circulation, staff circulation and vendor/delivery circulation Maximize assets by repurposing the existing Administration Building to be used as an Process Lab Support ongoing Public Works and Public Utilities collaborations WSC along with SLO Regulatory Laboratory staff, CH2M and MWA held a meeting to specifically address the space needs of the SLO WRRF Regulatory Laboratory. All of the below referenced concepts were approved by the stakeholders at the end of the 05/17/2016 meeting: Office work stations should be outside the laboratory, including the lab manager’s office 20’‐0” x 20’‐0” lab storage required (2) Two laboratory bays minimum for testing Reserve site space for lab bay expansion for future potable water Environmental Compliance does not need to be included in the regulatory lab space, but will require a lab type environment for clean up on site Additional mechanical and gas rooms are not necessary in the Lab design; only space for deionized water is required Conference room for team meetings and break room space should be shared with the other groups at WRRF; dedicated conference room and breakroom is not required MWA gathered feedback from SLO staff and WSC, and began applying the comments to the architecture and aesthetics of the new Water Resource Center. The site circulation of staff, vehicles, and public were also addressed in collaboration with the civil engineer and landscape architect. The architectural development of the plans, elevations, exterior building materials and the progression of the site circulation, culminated in a presentation of the architectural aesthetics. All of the below referenced concepts were approved by the stakeholders at the end of the 05/18/2016 meeting: (2) Two story building housing all Prado Road Public Utilities groups to foster collaboration, improve plant processes and safety Open air corridors in the building allowing for low maintenance and cost savings Modernist architectural approach with preference study material influences No Mission style required, prefer an aesthetic that is aligned with “One Water” Bringing the exterior environment into the interior of the building by utilizing interior landscaping and open air corridors WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 37 of 38 Secure area for staff with a clear separation between public access and staff access The next level of refinement of the design concepts implemented all of the information we gathered, feedback we heard, research MWA performed and relevant elements from the 2015 Draft Facilities Plan. All of these influences resulted in a presentation to the Public Utilities managers/supervisors, WSC and CH2M of floor plans, sections and 3D model on 06/09/2016. All of the below referenced concepts were approved by the stakeholders at the end of the 06/09/2016 meeting: Access doors through the back of the shops into the open air corridor for quick access to mudroom and locker rooms (2) Two additional medium sized conference rooms in addition to the large conference room and team spaces Supervisors adjacent to team spaces to help facilitate communications during breaks Water Distribution must have a clean shop space separated from Wastewater Collection and WRRF Maintenance Regulatory Laboratory office space needs to have a minimum of (6) six work spaces (cubicles) Regulatory Lab office space and supervisor’s office to be upstairs located near all of the other team spaces. Remove these spaces from the lab environment The upstairs corridor should be open air as well and move to the outside of the office spaces not inside the building envelope WRRF Operators will move in and out of the WRC more frequently and therefore should have the most direct access to the building and the control room An additional mud room should be added to be near the exterior, so staff can clean up without going through the WRC public spaces Concept The Predesign concept is “One Campus.” This idea has grown from an organizational discussion in February 2016 into a single architectural expression shared through renderings and site development collaborations with the landscape architect and stakeholders. Functional adjustments were made to floor plans as new information came to light during presentations and follow‐on conversations. Parallel to program, though, has been the testing and creative design required to bring the functional and aesthetic Public Utilities vision together. Guiding the design work, the “One Water” philosophy provided a secondary lens influencing the cohesive architectural elements. These include: Symbolically using a large sheltering roof to collect rainwater in cisterns and gather the work groups together Integrate outdoor vegetated circulation wherever possible to highlight the unique climate of San Luis Obispo Use stairwells and balconies to increase visual communication between teams and add a sense of greater spaciousness Celebrate work groups by creating “Team Space” pods that preserve individual group needs, cultures and identities in a neighborhood environment with an outdoor corridor “street” that knits group commonalities together WRRF PROJECT ARCHITECTURAL – NON‐PROCESS FACILITIES Page 38 of 38 Recognize the potential synergies within the public areas of the WRC specifically in how lobby, meeting space and Interpretive Center seamlessly flow to create a greater Public Utilities ‘One Water’ statement Anchoring the WRC with the solid work performed in the shops by using heavy materials as primary construction Using local low‐carbon materials wherever possible The Initial floor plans are at the concept level, and are provided for the purpose of outlining the program and informing the project costs. MWA Architects will re‐evaluate building form, massing and materials as we refine the design concept after the Predesign Report. MEMORANDUM 22. Structural PREPARED FOR: City of San Luis Obispo PREPARED BY: Luke Scoggins/CH2M REVIEWED BY: Nathan Wallace/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The structural concepts for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project are presented in this design memorandum. Project design criteria were established in compliance with the adopted codes and standards of the State of California. Material choices are based on consideration of local construction practices, durability of the selected materials, material availability, and cost considerations. A separate, structural evaluation report will be provided to summarize the conditions of several existing facilities based on visual condition assessments of these facilities. The report will also contain recommendations and proposed modifications to structures as required for process changes. Codes and Standards The strength, serviceability, and quality of materials used to construct the project will be designed to meet the requirements of the following codes and standards: 2016 California Building Code (CBC), Part 2 of Title 24 with local amendments as applicable California Occupational Safety and Health Administration (CALOSHA) Minimum Design Loads for Buildings and Other Structures, American Society of Civil Engineers (ASCE) 7‐10 American Concrete Institute (ACI) 318‐14 Building Code Requirements for Structural Concrete American Concrete Institute (ACI) 350‐06 Code Requirements for Environmental Engineering Concrete Structures American Concrete Institute (ACI) 530‐13 Building Code Requirements for Masonry Structures American Institute of Steel Construction (AISC) 360‐10 Manual of Steel Construction, Fourteenth Edition American Institute of Steel Construction (AISC) 341‐10 Seismic Provisions for Structural Steel Buildings, Second Edition WRRF PROJECT STRUCTURAL PAGE 2 OF 5 American Iron & Steel Institute (AISI) S100‐12 North American Specification for the Design of Cold‐ Formed Steel Structural Members American Welding Society (AWS) D1.1/D1.1M:2015 Structural Welding Code – Steel American Welding Society (AWS) D1.8/D1.8M:2009 Structural Welding Code‐Seismic Supplement National Design Specifications for Wood Construction (NDS), 2015 Edition Special Design Provisions for Wind and Seismic (AWS SDPWS), 2015 Edition Design Criteria—General Loads shall be based on the most stringent criteria of the Building Codes and Standards listed above. In all cases the minimum criteria shall conform to the California Building Code. Dead Loads Dead loads include weight of all permanent loads, permanent equipment, and earth for buried structures. Partition Floor Dead Loads Use 15 psf partition dead load on floors to account for partition loads subject to change, unless noted otherwise. Process area Collateral Floor Dead Loads Use 25 psf collateral dead load on floors to account for mechanical, electrical and piping (MEP), unless noted otherwise. Live Loads Live loads are summarized in Table 22‐1. Table 22‐1. Live Loads Item Live Load (pounds per square foot) Offices (reducible, unless noted otherwise) 50 Corridors above first floor 80 Heavy storage 250 Light storage 125 Mezzanine storage 125 Walkways and Elevated Platforms 60 Stairs and Exits 100 Electrical rooms 300 Process Areas and Slabs 200 Roof loads (reducible, unless noted otherwise) 20 Garages for Trucks and Buses HL‐93 WRRF PROJECT STRUCTURAL PAGE 3 OF 5 Table 22‐1. Live Loads Item Live Load (pounds per square foot) Vehicular access areas HL‐93 Seismic Loads Site Class: E Risk Category: III SS: 1.24g S1: 0.47g SDS: 0.74g SD1: 0.75g I: 1.25 Seismic Design Category: D Basements, foundations, and retaining walls supporting more than 6 feet of backfill height shall be designed to resist lateral loads caused by seismic lateral earth pressures. Water‐holding basin walls shall be designed for the effects of seismic sloshing loads. Wind Loads Wind speed: 115 miles per hour (3‐second gust) Exposure category: C Snow Loads Not Applicable Soil and Liquid Loads Design buried structures for lateral loads due to soil and groundwater Design buried structures for hydrostatic uplift loads due to groundwater Use buoyant weight of soil counteracting uplift loads Passive soil pressure may only be used to resist seismic loads Concrete Design Materials Normal weight concrete. 28‐day compressive strength 4,000 pounds per square inch (psi) Reinforcing steel will conform to A615, Grade 60, or A706 where required for welding Other Criteria Shrinkage and temperature reinforcement for liquid‐containing structures. Distribute flexural reinforcement according to ACI 350 to meet requirements for normal environmental exposure. For seismic sloshing design in accordance with ACI 350 Chapter 21. Masonry Design Materials Hollow concrete masonry units will be ASTM C 90, normal weight. Use masonry lintels. Mortar will conform to ASTM C 270, Type S. Grout will conform to ASTM C 476. Minimum compressive strength will be 2,000 psi. WRRF PROJECT STRUCTURAL PAGE 4 OF 5 Reinforcing will be grade 60. Structural Steel Design The following criteria are used for structural steel design and construction. General Structural steel wide flange shapes conform to American Society of Testing and Materials (ASTM) A992. Steel plates, angles, and channels conform to ASTM A36 unless shown otherwise on the drawings. Square or rectangular steel tubing conform to ASTM A500, Grade B, and steel pipe conform to ASTM A53, Grade B. All connection bolts are high‐strength bolts conforming to ASTM A325N or slip‐critical. Unless otherwise shown on the drawings, bolts indicated as machine bolts or anchor bolts conform to ASTM A307 for carbon steel, A193 for stainless steel, and A153 for galvanized steel. All welds shall be performed by AWS‐certified welders and shall conform to AWS D1.1, latest edition. Stainless steel, Type 316, is used for bolts, fasteners, and so on, where corrosion concerns dictate; as indicated on the drawings. Miscellaneous Materials International Code Council (ICC) Legacy Evaluation Service Reports for specific products Aluminum design per the Aluminum Association Specifications for Aluminum Structures Open web metal (steel) roof truss design and specifications per the Steel Joist Institute Standard Specifications and Load Tables Metal (steel) deck design and specifications per the American Iron and Steel Institute (AISI) Specifications for the Design of Light Gauge, Cold‐Formed Steel Structural Members Metal grating per the National Association of Architectural Metal Manufacturers, Metal Grating Manual and Heavy Duty Metal Grating Manual Stability Criteria Provide required factors of safety for sliding, overturning, and buoyancy, as applicable. Stability criteria are summarized in Table 22‐2. Table 22‐2. Stability Criteria Criteria Condition Factor of Safety Remark Against Sliding Normal 1.5 ‐ Seismic 1.1 ‐ Against Overturning Normal 1.5 Keep resultant force within the middle third of the foundation base. Seismic 1.25 Keep resultant force within the middle third of the foundation base. Against Flotation 1.1 Include only structure dead load. WRRF PROJECT STRUCTURAL PAGE 5 OF 5 Deflection Criteria Deflection criteria are summarized in Table 22‐3. Table 22‐3. Deflection Criteria Element Maximum DL+LL Deflection Maximum LL Deflection Floors L/240 L/360 Roofs supporting non‐ plaster ceiling L/180 L/240 Monorails ‐ L/600 Bridge crane runway beams ‐ L/1000 Vibration Design Criteria Design equipment supports for centrifugal pumps, fans, centrifuges, compressors, engines and other similar equipment to handle vibrations produced by the equipment. The natural frequency of support structures must significantly differ from the frequency of the disturbing forces. To minimize resonant frequencies, set the ratio of the natural frequency of the structure to the frequency of the equipment at either less than 0.5 or greater than 1.5, preferably the latter. Stiff support systems shall prevent the machinery from passing through the resonant frequency during start‐up and shutdown. Special Inspection, Structural Observation, and Quality Assurance An owner‐furnished special inspection will be required in accordance with Chapter 17 of the CBC. Section 1704 of Chapter 17 requires the design professional in responsible charge to prepare a statement of special inspections. This statement will incorporate the inspection requirements of Section 1704 for concrete, steel, and masonry construction. Structural observation will be required in accordance with Section 1704 of Chapter 17 of the CBC. The owner is required to employ a registered design professional to perform visual observation at significant construction stages and at the completion of the structural system. The design professional must provide a written statement to the building official acknowledging that all site visits have been made and identifying any deficiencies in the building system that have not been resolved. This page intentionally blank MEMORANDUM 23. Process Mechanical PREPARED FOR: City of San Luis Obispo PREPARED BY: John Hayes/CH2M REVIEWED BY: Tim Bauer/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum describes the process mechanical design concepts to be used for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. Codes and Standards The mechanical design will use many applicable industry standards and design guidance documents for piping, valves, and process equipment. The following is a list of the more significant resources for design and specification standard American Water Works Association. American Society of Mechanical Engineers American National Standards Institute (ANSI) Hydraulic Institute (HI) Design Criteria Layout and Access Certain conventions will be followed to make the facilities optimally functional, operable, and maintainable. The following guidelines will be observed when developing layouts. WRRF PROJECT PROCESS MECHANICAL PAGE 2 OF 8 Equipment Typically, one type of equipment will be chosen as the basis of design and layout will be based on this selection. Where other manufacturers’ products are also suitable, the layout will be checked to ensure that the arrangement does not preclude the use of these alternatives. All required space for equipment removal, replacement, and maintenance will be provided in the layout on the drawings. Equipment and panels will be mounted on equipment pads to protect them from washdown. The minimum clearance on all sides, around rotating equipment greater than 10 horsepower, should be 4 feet. At least 4 feet of clearance should be left between the outermost extremities of adjacent pieces of equipment, or between a wall and a piece of equipment. Clearance in front of any other equipment face or panel requiring maintenance should be 4 feet. Pressure vessels should be at least 2 feet from the back wall and 3 feet apart. Sufficient space should be provided in front of the vessel for the face piping plus 4 feet. For pumps, compressors, and other rotating equipment where parallel units are provided, the orientation of the drive and the rotation should be identical. Pumps used for sludge pumping should be arranged to minimize the distance and number of bends through which the liquid must be conveyed to the pump suction. Adequate headroom should be provided for removal of vertical turbine pumps, and/or specify shafts, shaft enclosure tubes (where applicable), and columns in specific section lengths that are removable. Provide ladders and hatches to access and remove equipment. Motorized hoists, monorails, or cranes should be provided where equipment component weights exceed 2,000 pounds and/or when frequent lifting for maintenance is necessary. Adequate lifting headroom should be provided for all equipment. An allowance for sling length or lifting beams between equipment lift points and crane or hoist hooks also needs to be included. Lifting eyes should be provided, in accordance with the standard details, above all equipment not otherwise provided with a means of being lifted. Washdown stations should be placed in logical areas to facilitate cleanup and pipe flushing. Provide utility stations so that the maximum length of hose required is 50 feet. Service air (compressed air) connections should be provided for pneumatic tools at appropriate locations throughout the facilities. Piping and Valves Piping should be located so that it is not a tripping hazard, a headbanger, or a barrier to equipment access. Minimal piping should be located above blowers, compressors, or pumps to facilitate lifting. In general, piping should be laid out close to walls where it can be easily supported, particularly in spaces with high ceilings. WRRF PROJECT PROCESS MECHANICAL PAGE 3 OF 8 If piping must be run close to a wall but not supported from it, at least 6 inches of clearance should be maintained between the outermost portion of the pipe flange and the wall. A manual vent valve should be located on the highest point of every pipeline to be filled with liquid or to be hydrostatically tested, to permit purging of air from the pipeline while it is being filled with water. A manual drain valve should be located on the lowest point of every pipeline, to permit water drainage. Pipe supports and seismic bracing are generally not shown on the layout drawings; however, adequate available space for installation of these supports should be provided Flexible connections should be provided to permit easy assembly and disassembly of piping and connections to equipment. When laying out piping, the placement of anchors and expansion joints should be kept in mind—and must be located on the drawings. Eccentric reducers that are flat on top should be provided if piping reducers are required on the suction side of pumps. Wall penetrations should be perpendicular to the wall. An effort should be made to keep valves within operator reach (below 6 feet 9 inches). For any valve over 6 feet 9 inches above the operating floor, provide a chain wheel operator. Swing check valves should not be placed in vertical piping runs for piping systems carrying solids‐ bearing fluids. An easy disassembly coupling or pipe joint should be installed within four pipe diameters of all valves. Thrust restraint should be provided for sleeve and other couplings that are not capable of internal thrust restraint. Ample space for valve and gate actuators should be allowed. Adequate clearances should be provided for rising stem valves and gates. Sufficient straight runs should be provided for flow meters and other instrumentation and control elements. Piping The piping schedule consists of a tabulated listing of piping requirements by service flowstream. The function of the piping schedule is to present the requirements for pipe materials, test pressure and type, and any special requirements for piping systems. The schedule refers the contractor to the specification section governing each piping system. The piping schedule is included in the drawings. The selection of piping materials is based on corrosion criteria, cost factors, and durability considerations. See pipe schedule at the end of the memorandum for more information. Cement‐lined ductile iron (CLDI) pipe will be used for most exposed wastewater and sludge applications. Glass‐lined ductile iron (GLDI) will be used for exposed scum applications. Where CLDI and GLDI is not available for pipes smaller than 4 inches in diameter, stainless steel or chlorinated polyvinyl chloride (CPVC) pipe will be used. Below 4 inches in diameter, potable and non‐potable water piping will be copper. All submerged air piping will be stainless steel. All chemical piping will be polyvinyl chloride WRRF PROJECT PROCESS MECHANICAL PAGE 4 OF 8 (PVC) or CPVC. Buried process water, wastewater, and sludge services depending on pipe size will be PVC, CLDI or high‐density polyethylene (HDPE). Mill‐type steel piping generally is indicated only for exposed services not requiring a finished lining after field welding. Exposed CLDI piping will allow grooved joints, except that joints mating to valves, meters, and pump nozzles will be flanged joints. PVC and CPVC piping is planned for all chemical services and will be painted for ultraviolet protection and for aesthetic value, whether indoors or outdoors. Water piping and liquid‐filled instrumentation piping 2 inches and smaller that are located outdoors will be insulated and metal‐clad for freeze protection. Hydraulic thrust loads exist wherever piping is pressurized and where flexible joints are placed in piping for stress relief or to accommodate thermal expansion. The thrust load must be supported by pipe thrust anchors or joint thrust restraints. Project details and specifications will include thrust restraints for all piping and for piping flexible joints. Flexible joints are sleeve‐type couplings, flanged coupling adapters, dismantling joints, bellows‐type expansion joints, and bell‐and‐spigot‐type joints. Thrust protection for buried piping will be provided by restrained joint systems rather than thrust blocking. Pipe Supports Specifications for piping supports will be written to require the contractor to design all pipe supports for piping through 24 inches in diameter. Contract drawings will show typical support types in appropriate views, with standard detail references, for the purpose of indicating a general approach to piping support: for example, to show piping supported from the floor rather than from rods and hangers from the overhead structure. Pipe support materials and component manufacturer model numbers will not be shown on standard details, but will be referenced to the specifications. Stainless steel and fiberglass‐ reinforced polyester resin support materials will be used for corrosive areas and chemical service exposures. Galvanized steel support components will be specified for dry exposures. Supports for all piping and foul air duct 30 inches or larger in diameter will be shown with specific details indicated and all supports located on the drawings. Supports must be provided at changes in direction and under, or adjacent to, heavy valve bodies and meter bodies. Future maintenance operations requiring removal and replacement of piping and valves need to be considered for selection of appropriate supports and their locations. Valves Depiction and Limited Call‐outs on Drawings Specification valve type numbers will be called out on the drawings for any manually operated valves. Valve instrumentation and control (I&C) tags and valve asset number will be shown on the process mechanical drawings. Valves with I&C tags are those needing identification for electrical and control circuit scheduling, and those self‐contained control valves needing specific performance requirements to be scheduled in the specifications. Valve Types and Applications Valve types to be used are shown on the drawings for the various process services. Tank drain valves will be eccentric‐plug‐type for drains no larger than 8 inches, and will be resilient seated gate valves for drains 10 inches and larger. Valve Actuators In general, electric actuators will be selected for isolation and modulation applications unless a fail‐ position is required. Except for small solenoid valves, all powered valve actuators will be furnished with WRRF PROJECT PROCESS MECHANICAL PAGE 5 OF 8 a manual override to allow the valve to be operated in the event of an actuator failure. The general valve actuator types to be used in this project will be based on the criteria listed in Table 23‐1. Table 23‐1. Valve Actuator Types Valve Type/Action Actuator Type Open/close valves without failure position requirements Electric motor or solenoid Modulating valves without failure position requirements Electric motor Open/close valves 6 inches and larger Electric motor – 460‐volt Open/close valves under 6 inches; quarter‐turn Electric motor – 120‐volt Small valves with failure position requirements Spring or solenoid Self‐contained automatic valves include valves that automatically adjust to flow conditions and maintain a specific flow parameter (pressure reducing, backpressure sustaining, pressure relief, and so on). In general, these valves will be individually selected and specified for each application as required. For valves located in classified hazardous locations, electrical power actuators will be explosion‐proof type (National Electrical Manufacturers Association 7). Classified locations shall be as identified in National Fire Protection Association 820 and the National Electrical Code (NEC). Gates Type 316 stainless steel fabricated slide gates will be used unless the seating/unseating head requirements or other considerations require the use of a sluice gate. All gates will be designed for a maximum leakage of 0.1‐gallon per minute per lineal foot of seating perimeter. In general, gates will be of the unseating head design so that they can be serviced from the dry side when necessary. Sluice gates will be cast iron or stainless steel. Slide Gates The following criteria apply to slide gates. Guide Frames and Slides Guide frames extending above operating floors or slabs will be sufficiently strong so that no further reinforcement is required. Slides will be reinforced as required so that they will not deflect more than 1/360 of the gate span. Slide gates having a width greater than 60 inches will have dual or multiple stems. Downward‐opening, weir‐type gates will have stems located near the outside edges of the gate. Stems Gate stems will be type 316 stainless steel, 1.25 inches in diameter minimum. Stem guides will be provided at sufficient intervals to prevent the L/R ratio of the unsupported stem length (L) from exceeding 200. Stems having electric‐motor‐driven floor stands will be designed to withstand at least 1.25 times the output thrust of the motor in the stalled condition. Stems actuated by hydraulic cylinders will be designed to withstand at least 1.25 times the output of the hydraulic cylinder with the pressure at the pressure‐relief valve setting. Sluice Gates The following criteria apply to sluice gates. WRRF PROJECT PROCESS MECHANICAL PAGE 6 OF 8 Wedges Sluice gates will have wedges only for seating head conditions. All gates 24 inches and wider that are subject to unseating heads of 5 feet or more will be equipped with side, top, and bottom (full) wedges. Wall Thimbles All sluice gates will be mounted on wall thimbles. Gates will be furnished with E‐ or F‐section wall thimbles. When gates are in channels, the gates will be of the “flush bottom” design. Frames Frames will be the flanged‐type unless frame clearances preclude their use. Operators In general, gates and operators normally will be the rising‐stem type to permit visual determination of gate position. All gates will be provided with enclosed, geared‐type bench‐stand or floor‐stand operators. Manual Operators Manual operators will be crank operated. Maximum manual crank effort required to operate the gate will not exceed 40 pounds. Motor‐Operated Floor Stands Slide gates will be equipped with permanently installed electric operators where automatic operation requires their use. Otherwise, manual operators will be installed. Motorized gate operators will be equipped with side‐mounted hand wheels for manual operation. Sump and Wet Well Design Care must be taken to prevent unacceptable sump vortexing and related pump air entrainment. Also, pump sump conditions are critical to prevent damaging pump cavitation. Current Hydraulic Institute standards for sump design, ANSI/HI 9.8, Pump Intake Design, should be followed for all pump station design. The HI 9.8 sump design standard supports smaller wetwell designs that are favorable from a cost standpoint and that tend to result in reduced sedimentation and detention time. The design parameters are supported by physical hydraulic model testing and actual sump field tests. Sufficient wet well volume to provide system control stability is required for all pump installations. Improper wetwell sizing can result in serious control problems. The following items are relevant recommendations. Wetwell surface area should be sized to prevent excessively rapid motion (rising or falling) where continuous level control is being considered. Under any viable loading changes, a speed of less than 0.25 foot per second is recommended. Another rule of thumb recommended by HI is to design the wetwell so that the usable control volume (in gallons, volume between top and bottom of the control) is at least two times the maximum station pumping capacity (in gallons per minute). A dynamic analysis is recommended, if the above two criteria are not followed. Wetwell volume for constant speed pumps should be sized to prevent pump cycling (starting) more frequently than can be facilitated by the drive motor. NEMA MG‐1 identifies appropriate minimum cycle times (start to start). WRRF PROJECT PROCESS MECHANICAL PAGE 7 OF 8 For the simple single‐pump application, the minimum wetwell volume (between start and stop) that will preclude pump cycling more frequently than the desired minimum period may be calculated as follows: 4 QPVwhere: V = wetwell working volume (cubic feet) Q = pump capacity (cubic feet per minute) P = minimum cycle time, start to start (minutes) The level measurement location point should be in a region of low turbulence, wave action, or vortexing, or provided with a stilling well, to avoid a widely fluctuating or unstable level signal. Pump Selection and Hydraulic Calculations Hydraulic calculations must be prepared for all pump applications. Plots of system curves should be prepared from the system information and pump curves should be imposed on these plots indicating pump operating points for various pump speeds and system head conditions. The design operating points and envelope for possible inclusion in the pump specification should be indicated on these plots. Conversion of pump operating performance for fluids having viscosities different from the viscosity of water must be determined by the pump manufacturer. Selected pump operating points should be centered near the pump’s best efficiency point at the design condition. A rating point selected to the right of best efficiency flow will allow higher efficiency at reduced flow and speed. Caution must be exercised in selecting pump operating points at the extremes of the pump operating curve because of possible excessive pump shaft radial loading, reduced bearing life, and possible shaft failure. Variable‐speed pumps should be selected such that the rated flow point on the performance curve is to the right of best efficiency flow if possible. This pump selection will result in a greater turndown ratio on variable speed and more efficient operation at reduced flow. No pump should be selected to operate at less than one‐third of best efficiency flow on any speed performance curve. Care must be taken in providing adequate overlap of pump performance when multiple parallel pump installations are provided. Proper pump sequencing requires that pumps have sufficient performance overlap to allow smooth transition by adding or dropping pumps in operation. Net Positive Suction Head Net positive suction head available (NPSHA) is the system energy available to drive flow into the pump suction at the impeller eye. The equation used to calculate NPSHA is shown below. Specific design characteristics determine the net positive suction head required (NPSHR) by a given manufacturer’s pump. NPSHA must exceed the NPSHR of the pump(s) under consideration. NPSHA is calculated as follows: NPSHA = Hb Hs ‐ Hsf ‐ Hvp where: Hb = barometric absolute pressure at the liquid surface, feet ‐Hs = suction lift, feet +Hs = suction head, feet Hsf = suction piping friction losses, feet (compute in accordance with Hydraulics Application Guidelines) WRRF PROJECT PROCESS MECHANICAL PAGE 8 OF 8 Hvp = vapor pressure of liquid being pumped, feet Vapor pressure is usually insignificant except when pumping warm or hot water. Keep suction lines short and straight. Check the NPSHR of several pump manufacturers. The design engineer must provide adequate NPSHA plus a margin of safety, because most pump manufacturer’s NPSHR curves are based on the pump operation at 3 percent deterioration in head when operating on clean, clear water at the NPSHR value. This is the basis of pump testing for NPSHR in HI standards. NPSH calculations for centrifugal and vertical pumps must comply with ANSI and HI requirements (ANSI/HI 9.6.1, American National Standard for Centrifugal and Vertical Pumps for NPSH Margin). The standard provides calculation methods and safety factors. The minimum safety factor for positive displacement pumps is 30 percent (that is, NPSHA/ NPHSR = 1.3). Pump Seals Pump seals will generally be specified as packing, single mechanical type, or double mechanical type where seal water cannot be tolerated in the process stream. Flushing water will be service water, with nonpotable water backup where needed. For clean water services, mechanical seals without flushing water will be specified. Seal water pressure will be approximately 3 to 5 pounds per square inch gauge higher than the seal box pressure. The pump manufacturer should be consulted for seal box pressure. For a rough approximation of seal box pressure, a minimum of one‐half the pump differential pressure plus the pump suction pressure should be OK. Standard details are available for both single and double mechanical seal water supply plumbing to a pump. Packing will be used for pumps in sludge service. Equipment Hoisting and Conveying All process equipment must be accessible, and practical means of lifting heavy components must be thought out as part of facility layout and coordination. Often, a portable gantry crane can be set up over pumps and drives for maintenance lifting. Load‐rated lifting eyes can also be installed in new concrete structures, if it is known where to locate them. Adequate lifting headroom must be provided for all equipment. An allowance for sling length or lifting beams between equipment lift points and crane or hoist hook also needs to be included. Noise Criteria Equipment will typically be specified for noise levels to not exceed 85 dBA five feet from the equipment. For equipment such as generators located outside, sound enclosures will be provided, specified to limit noise levels to 85 dBA five feet from the equipment. Blowers will be specified with silencers to be provided on the air inlets, discharges and blow‐off valves. ≤2½FL, S, W≥3FL, WAS AIR SCOUR≤2½ALL SST 40 27 00.08 FL, S, W NONE NONEBC BIOFILTER CIRCULATION REMARKSREMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS System to be removedBFE BIOFILTER EFFLUENT REMARKSREMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS REMARKS System to be removedENC, EXP, SUB FL, GR Cement Mortar Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9C SUPPLEMENTAL CARBON ALL ALL PVC 40 27 00.10 FL, S, W NONE Painted, System 27CA CITRIC ACID ALL ALL PVC 40 27 00.10 FL, S, W NONE Painted, System 27CD CHEMICAL DRAIN ALL ALL PVC 40 27 00.10 FL, S, W NONE Painted, System 27COND CONDENSATE≤2ALL SST 40 27 00.08 S,W NONE NONEENC, EXP STL 40 27 00.03 FL, S, W NONE NONEBUR PPS 40 23 20 FL, S, W NONE NONEENC, EXP STL 40 27 00.03 FL, S, W NONE NONEBUR PPS 40 23 20 FL, S, W NONE NONEXX/D DRAIN ALL remarks remarks remarks remarks remarks remarks remarks remarks remarks remarks XX = Primary Service ( Note 7 )DG DIGESTER GAS ALL ALL SST 40 27 00.08 W, FL, (bolted splti sleeve)9FL, S, WENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9FA FOUL AIR ALL remarks remarks remarks remarksENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9HW HOT WATER, POTABLE ALL ALL COP 40 27 00.13 FL, S, W NONE Painted; System 10 & 5ENC, EXP STL 40 27 00.03 FL, S, W NONE NONEBUR PPS 40 23 20 FL, S, W NONE NONEENC, EXP STL 40 27 00.03 FL, S, W NONE NONEBUR PPS 40 23 20 FL, S, W NONE NONEIW INDUSTRIAL WATER SERVICE ALL PVC 40 27 00.10 W, FL30MG MIXED GAS ALL ALL SST 40 27 00.08 W, FL, (bolted splti sleeve)9ENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP,SUB FL, GR Painted; System 5BUR PRJ Note 9NAOCL SODIUM HYPOCHLORITE ALL ALL PVC 40 27 00.10 FL, S, W NONE Painted, System 27BUR HDPE 40 28 00.19 FL, W NONE NONEEXP STL 40 27 00.03 FL, S, W NONE Painted; system 5 XX/OF OVERFLOW ALL remarks remarks remarks remarks remarks remarks remarks remarks remarks remarks XX = Primary Service ( Note 7 )≤3ALL GALV 40 27 00.07 FL, GR, S NONE NONEENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9ENC, EXP, SUB CLDI FL, GR Painted; system 5 & 2BUR PRJ Note 9POL POLYMER ALL ALL PVC 40 27 00.10 FL, S, W NONE Painted, System 27POS POLYMER SOLUTION ALL ALL PVC 40 27 00.10 FL, S, W NONE Painted, System 27ENC, EXP FL, GR Painted; System 5BUR PRJ Note 9<3 ALL STL, 40 27 00.03 GR. FL, SENC, EXP, SUB FL, GR BUR PRJ<3 ALL SST 40 27 00.08 FL, S, WENC, EXP, SUB FL, GR BURPRJRD ROOF DRAINALLALL CISP 22 10 01.02 NO-HUB NONE NONE PC HROD ROOF OVERFLOW DRAINALLALL CISP 22 10 01.02 NO-HUB NONE NONE PC HENC, EXP, SUBPainted; System 10 & 5BURTAPE WRAPDSRMS MIXED SLUDGE >4DSM DIGESTED SLUDGE MIXING >4 CLDI 40 27 00.01 Cement Mortar >4 CLDI 40 27 00.01 Cement Mortar BSM BLENDED SLUDGE MIXINGCLDI 40 27 00.01 Cement Mortar >4 40 27 00.01 Cement Mortar PD PUMPED DRAINAGEALLALLHWSHWRNATURAL GASMLR MIXED LIQUOR RECYCLE >4Cement Mortar PERMEATEPERSA SERVICE AIR <3 COP 40 27 00.13 FL, S, W NONEALLCHILLED WATER RETURN>4 40 27 00.01 Cement Mortar PI PRIMARY INFLUENT>4 40 27 00.01 Cement Mortar TEST TYPE (NOTE)TEST TYPE (NOTE)PJOINT TYPE (NOTE)PIPE PAINT COLORJOINT TYPE (NOTE)INSTALLATION (NOTE )MATERIAL (NOTE )TEST PRESSURE (PSIG)OPERATING PRESSURE (PSIG)SPECIFICATION SECTION PROTECTIVE LINING (NOTE )PROTECTIVE COATING (NOTE)CWRCement Mortar 40 27 00.01HOT WATER RETURNHOT WATER SUPPLYFILT DEWATERING FILTRATESST 40 27 00.08CLDI 40 27 00.01MLNONENONECLDI 40 27 00.01 Cement Mortar 40 27 00.01 Cement Mortar GLDIPS PRIMARY SLUDGEPRIMARY EFFLUENTPE >4 CLDIRAS RETURN ACTIVATED SLUDGE40 27 00.0140 27 00.01GlassCement Mortar CLDI40 27 00.01Cement Mortar 40 27 00.01ALP PROCESS AIRNOMINAL PIPE SIZE (IN.) (NOTE )BS>4CLDICLDIDS DIGESTED SLUDGE<3PIPING SCHEDULEALLCHILLED WATER SUPPLY ALL>4BI BIOREACTOR INFLUENTCement Mortar REMARKS (NOTE )REMARKS (NOTE )FLOW STREAM (NOTE )SERVICECWSCement Mortar >4 CLDI 40 27 00.01ALL>4PVC 40 27 00.10PSCBLENDED SLUDGE >4 CLDI 40 27 00.01MIXED LIQUOREFFNG ALLEFFLUENT>4>4>4>4PRIMARY SCUMCLDI 40 27 00.01 Cement Mortar Cement Mortar >4 40 27 00.01 Cement Mortar FSSFIRE HYDRANT SERVICEFHSFIRE SPRINKLER SERVICE>4 40 27 00.01 TEST TYPE (NOTE)TEST TYPE (NOTE)JOINT TYPE (NOTE)PIPE PAINT COLORJOINT TYPE (NOTE)INSTALLATION (NOTE )MATERIAL (NOTE )TEST PRESSURE (PSIG)OPERATING PRESSURE (PSIG)SPECIFICATION SECTION PROTECTIVE LINING (NOTE )PROTECTIVE COATING (NOTE)NOMINAL PIPE SIZE (IN.) (NOTE )PIPING SCHEDULEREMARKS (NOTE )REMARKS (NOTE )FLOW STREAM (NOTE )SERVICESTD STORM DRAIN ALL ALL HDPE 33 41 01.08 HU NONE NONEENC, EXP FL, GR BUR PRJENC, EXP FL, GR BUR PRJENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 9V VENT, PLUMBING ALL ALL CISP 22 10 01.02 NO-HUB NONE NONE PC HXX/VT VENT, PROCESS ALL remarks remarks remarks remarks remarks remarks remarks remarks remarks remarks XX = Primary Service ( Note 7 )W WASTE, SANITARY ALL ALL CISP 22 10 01.02 NO-HUB NONE NONE PC H<3 ALL SST 40 27 00.08 FL, S, W NONE NONEENC, EXP FL, GR Painted; system 5 & 2BUR PRJ Note 9EXP COP 40 27 00.13 FL, S, W NONE Painted; System 10 & 5BUR PVC 40 27 00.10 FL, S, W NONE NONEENC, EXP FL, GR Painted; system 5 & 2BUR PRJ Note 9EXP COP 40 27 00.13 FL, S, W NONE Painted; System 10 & 5BUR PVC 40 27 00.10 FL, S, W NONE NONEENC, EXP FL, GR Painted; system 5 & 2BUR PRJ Note 9EXP COP 40 27 00.13 FL, S, W NONE Painted; System 10 & 5BUR PVC 40 27 00.10 FL, S, W NONE NONEENC, EXP, SUB FL, GR Painted; system 5 & 2BUR PRJ Note 91. > Greater Than 4. See the specification sections indicated.8. See 09 09 00, Painting and Coatings for painting requirements and paint syst8. See 09 09 00, Pa8. See 09 09 00, Painting and Coatings8. See 09 09 00, Painting and Coatings for painting requirements and paint system No. < Less Than > Greater Than or Equal To5. Joints as specified in Section 15200, PIPING – GENERAL9. All ductile iron pipe requires: 9. All ductile iron pi 9. All ductile iron pipe requires: 9. All ductile iron pipe requires: < Less Than or Equal To and in the sections referenced. Joint Bonding in accordance with 26 42 01, PIPE BONDING. Joint Bonding Joint Bonding in accordance with Joint Bonding in accordance with 26 42 01, PIPE BONDING. FL: Flanged Insulating flanges in accordance with 26 42 01, PIPE BONDING. Insulating flan Insulating flanges in accordance w Insulating flanges in accordance with 26 42 01, PIPE BONDING.2. Installations: GR: Grooved Polyethylene encasement in accordance with 40 27 00, PROCESS PIPING Polyethylene e Polyethylene encasement in acco Polyethylene encasement in accordance with 40 27 00, PROCESS PIPING - GENER EXP: Exposed (interior or exterior) HU: Hub and Spigot BUR: Buried PRJ: Proprietary Restrained Joint ENC: Encased (in concrete) W: Welded (Including solvent and fusion welding of plastics, soldering) SUB: Submerged S: Screwed ALL: All installations6. Test Type:3. CISP: Cast Iron Soil Pipe G: Gravity Test CLDI: Cement-Lined Ductile Iron H: Hydrostatic Test COP: Copper P: Pneumatic Test GALV: Galvanized Steel PC: Test per Plumbing Code GLDI: Glass-Lined Ductile Iron FC Test per Fire Code and NFPA 13 HDPE: High Density Polyethylene POLYPRO: Polypropylene7. Flow Stream Suffix: PPS: Preinsulated Piping System Where a piping system is designated with two legend PVC: Polyvinyl Chloride symbols (e.g. SHC/DR), the first symbol shall identify RCP: Reinforced Concrete Pipe the material requirements. The second identifies the STL: Steel function of the pipe (vent, drain, etc.). SST: Stainless Steel WS: Fabricated Welded SteelNONETF THICKENING FILTRATE >4 CLDINO. 1 (POTABLE) WATERWAS WASTE ACTIVATED SLUDGE>4≥4 CLDI 40 27 00.013WNO. 3 (PLANT EFFLUENT WATER)>4 CLDI 40 27 00.01 Cement Mortar Cement Mortar Cement Mortar 40 27 00.011WTHICKENED SLUDGETD TANK DRAIN >4 CLDI 40 27 00.01 NONECLDI 40 27 00.01 Cement Mortar CLDI40 27 00.01NO. 2 (NON-POTABLE) WATER2W≥4>4THSCLDI 40 27 00.01<3<3<3Cement Mortar MEMORANDUM 24. Heating, Ventilation, and Air Conditioning PREPARED FOR: City of San Luis Obispo PREPARED BY: Mike Dragon/CH2M REVIEWED BY: Adam Boyd/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum describes the proposed Heating, Ventilating, and Air Conditioning (HVAC) design concepts for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The HVAC Systems will be designed for energy efficiency, sustainability and maintainability, and the equipment selected will meet or exceed the requirements of the California Energy Code. Codes and Standards The HVAC design will incorporate requirements of the codes, industry standards and local, state and federal regulations, as listed below: Building Codes California Mechanical Code with local amendments California Energy Code California Building Code with local amendments California Green Building Code California Plumbing Code California Fire Code Standards Standards published by the following organizations will be used in preparing the design and will be referenced in the specifications: American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) WRRF PROJECT HEATING, VENTILATION, AND AIR CONDITIONING PAGE 2 OF 3 Air Conditioning and Refrigeration Institute (AHRI) Air Moving and Conditioning Association (AMCA) American Standards Institute (ASI) American National Standards Institute (ANSI) American Society of Mechanical Engineers (ASME) Association Air Balance Council (AABC) National Environmental Balancing Bureau (NEBB) Nation Fire Protection Association (NFPA) 820 – Standard for Fire Protection in Wastewater Treatment and Collection Facilities Sheet Metal and Air Conditioning Contractor’s Nation Association (SMACNA) Occupational Safety and Health Administration Standards for General Industry (OSHA) Design Criteria Outdoor Design Conditions Outdoor design temperatures are based on published data in Chapter 14 of the 2013 ASHRAE Fundamentals Handbook for San Luis County Regional. These values are listed below in Table 24‐1. The Summer Design Criteria is the 0.4% annual percentile, and the Winter Design Criteria is the 99.6% annual percentile. These temperatures will be used for sizing the cooling and heating capacities of the HVAC equipment. The Extreme Annual temperatures are the mean extreme maximum and minimum temperatures during the year. This is information is provided to demonstrate there may be times of the year when the outdoor design temperature is exceeded. Table 24‐1. Outdoor Design Temperatures for HVAC System Design Summer Design Criteria Winter Design Criteria Extreme Annual Temperatures 89.5 °F Dry Bulb / 64 °F Wet Bulb 34.1 °F Dry Bulb 98.5 °F (summer) and 29.3 °F (winter) Indoor Design Conditions Indoor space design temperatures that will be used for the project are listed below in Table 24‐2. These values are also used for sizing the HVAC equipment. WRRF PROJECT HEATING, VENTILATION, AND AIR CONDITIONING PAGE 3 OF 3 Table 24‐2. Indoor Design Temperatures for HVAC System Design Space Design Space Temperature Water Resource Center & Offices Laboratory Maintenance Shops Electrical Rooms Process Spaces 75 °F (Summer) / 70 °F (Winter) 75 °F (Summer) / 70 °F (Winter) No conditioning (summer) / 68 °F (Winter) 85 °F (Summer) / 55 °F (Winter) 90 °F (Summer) / 45 °F (Winter) Notes: California Energy Code mandates a 5 °F dead band between cooling and heating setpoints. HVAC Design The HVAC systems for the Water Resource Center Building will include variable volume refrigerant systems, direct exchange split‐system air conditioning units, dedicated outside air system, demand control ventilation system, gas‐fired make‐up air system, variable air volume laboratory exhaust system, gas‐fired unit heaters and general exhaust systems. In the office spaces and conference rooms, operable windows will provide ventilation to these spaces, and the dedicated outside air system will serve spaces without operable windows. The use of an air to air heat exchanger will be explored to pre‐heat incoming outside air. Electrical rooms serving process functions will be conditioned by direct exchange air conditioning units. The units will utilize economizers to leverage outside air temperatures when they are favorable for cooling purpose usage. Process type facilities will be continuously ventilated with 100% outside air. Space temperatures will be maintained at 10 degrees Fahrenheit above outside air temperatures. The fans will be controlled via variable frequency drives (VFD). The VFD will modulate the fan speed to maintain space temperature set points. The HVAC equipment will be located in ceiling spaces, on roofs and on ground level. Adequate space will be provide around the equipment for maintenance purposes. Outdoor mounted equipment will be specified to have an exterior finish suitable for coastal locations, and exposed condenser coils will be coated for corrosion protection. The general supply air, return air and exhaust air ductwork will be constructed from galvanized steel. The supply air duct in the laboratory will be galvanized steel, and the laboratory exhaust duct work will be either stainless steel or coated stainless steel depending on how corrosive nature of the hood exhaust air. Aluminum ductwork will be used for toilet rooms and shower rooms exhaust air ductwork. Instrumentation and Control Strategy Depending on the facility type, the controls for the HVAC systems will either be a web based Direct Digital Control (DDC) system or local packaged control system. The DDC systems will utilize BACnet communication protocol for controlling and monitoring HVAC systems. The local packaged control systems will be provided for each major piece of equipment by the equipment manufacturer. The Supervisory Control and Data Acquisition System (SCADA) will receive limited general alarm signals from these HVAC controls for fault notification. This page intentionally blank MEMORANDUM 25. Plumbing PREPARED FOR: City of San Luis Obispo PREPARED BY: Mike Dragon/CH2M REVIEWED BY: Adam Boyd/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum describes the proposed plumbing design concepts for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. The plumbing systems will be designed for energy efficiency, sustainability and maintainability, and the equipment will meet or exceed the requirements of the California Energy Code. Codes and Standards The plumbing design will incorporate requirements of the codes, industry standards and local, state and federal regulations. These are listed below: Building Codes California Plumbing Code with local amendments California Energy Code California Building Code with local amendments California Green Building Code Standards Standards published by the following organizations will be used in preparing the design and will be referenced in the specifications: American Society of Plumbing Engineers (ASPE) Air Gas Association (AGA) American Society of Sanitary Engineers (ASSE) American Water Works Association (AWWA) WRRF PROJECT PLUMBING PAGE 2 OF 2 American National Standards Institute (ANSI) Design Criteria Potable Water Supply A potable water (1W) distribution system currently exists on site, and this 1W system will service the Water Resource Center Building toilet rooms, shower rooms, laboratory, breakroom, drinking water and emergency eyewash/shower stations. The system will need to be evaluated to determine its current demand and whether it has additional capacity to service the new plumbing demands from the project’s upgrade. Any service water (2W) required in the Water Resource Center building will be derived from the 1W system, and the 2W system will be isolated via reduce pressure double check valve assembly. This 2W system will be labelled as a Non‐Potable System. The laboratory will have dedicated domestic water (cold and hot) systems. These systems will be drawn from the Water Resource Center 1W systems. These laboratory systems will be isolated from the 1W system via reduce pressure double check valve assembly. All plumbing fixtures will be low‐flow type. Domestic Water Heating Domestic water heating for the Water Resource Center will be provided by high‐efficiency tank type gas fired condensing water heater and an associated pumped recirculation loop. The use of a solar pre‐heat system for the domestic heating water will explored for the project as a sustainability feature. Tepid Water Tepid water will be provide to safety showers and eyewashes. Sanitary Sewage There is an existing gravity plant drain system on site, and the sanitary sewage from the Water Resource Center Building will routed into this existing system. Natural Gas The site has an existing natural gas distribution system. The system will need to be evaluated to determine its current demand and whether it has additional capacity to service the new HVAC and plumbing demands from the project’s upgrade. The HVAC demand consists of heating make‐up air for the facilities, and the plumbing demand is for the Water Resource Center domestic heating water system. Roof Drainage At the Water Resource Center, rainwater harvesting will be employed as a sustainability feature. The roof drainage system will route rain water for collection in cisterns located around landscaped areas. MEMORANDUM 26. Fire Protection PREPARED FOR: City of San Luis Obispo PREPARED BY: Neal Forester/CH2M REVIEWED BY: Patrick Rausch/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction The purpose of this design memorandum is to define the new fire protection design concepts including site hydrant protection, fire suppression sprinkler systems and fire alarm systems for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project. Codes and Standards The fire protection design will incorporate requirements of the codes, industry standards, and other local, state, and federal regulations listed below. California Fire Code (California Code of Regulation Title 24, Part 9) with local amendments California Building Code (California Code of Regulation Title 24, Part 1) with local amendments California Electrical Code (California Code of Regulation Title 24, Part 3) with local amendments California Mechanical Code (California Code of Regulation Title 24, Part 4) with local amendments California Plumbing Code (California Code of Regulation Title 24, Part 4) with local amendments National Fire Protection Association (NFPA) 13, Standard for the Installation of Sprinkler Systems NFPA 24, Standard for the Installation of Private Fire Service Mains NFPA 72, National Fire Alarm Code NFPA 820, Fire Protection for Wastewater Treatment and Collection Facilities WRRF PROJECT FIRE PROECTION PAGE 2 OF 3 Design Criteria Fire Protection Requirements Fire protection requirements for each facility will be determined by code review for each facility as the design proceeds and building floor areas, construction types and hazards are identified. Fire suppression sprinkler systems will be required throughout all new buildings in accordance with local codes and will be automatic wet‐pipe sprinkler systems designed in accordance with NFPA 13. Fire Hydrants The existing hydrant systems are a mixture of conventional wet hydrant and dry barrel hydrants depending upon location. The dry hydrant system is located within the treatment plant site and is served by three fire department connections located adjacent to city fire hydrants along the treatment plant perimeter. This type of system is atypical for hydrant protection systems and is likely to require Authority Having Jurisdiction (AHJ) approval for continued use and expansion as part of this project. New fire hydrant locations will be determined as the design proceeds but will generally be placed at 300‐foot intervals. Hydrant locations will be subject to the approval of the AHJ. Hydrants will be protected with bollards where required due to traffic patterns. Roadways at hydrant locations will be required to be no less than 26 feet wide. New hydrants within the treatment plant site area associated with wastewater treatment are proposed to be connected to the existing dry barrel system. Active Fire Protection The existing fire sprinkler systems within the treatment plant site are served from a dedicated fire service line. This line is connected to the local city water supply and is protected using a reduced pressure backflow preventer. All new enclosed process facilities over 1,000 square feet in area with be provided throughout with fire suppression sprinkler systems. Canopy structures may also require fire suppression sprinklers as determined by the AHJ. New fire suppression sprinkler systems located within the treatment plant site area associated with wastewater treatment are proposed to be connected to the existing fire service line. Sprinkler design densities for new process facilities will be generally based on Ordinary Hazard, Group 1 and 2 hazard classifications, as defined in NFPA 13, because of low to moderate fuel loads. Sprinkler systems within process facilities will be specified to require schedule 40 steel piping for small diameter piping and will be painted for corrosion resistance. Seismic design criteria will be incorporated into the design requirements of the sprinkler systems. Freestanding fire department connections will be provided along the fire service access roads and will be within 100 feet of the nearest accessible fire hydrant. Sprinkler risers will be located in rooms with direct exterior access doors. Exterior audio/visual sprinkler water flow alarms will be provided to assist in the location of the fire sprinkler risers. It is not anticipated that any of the buildings onsite will require standpipe systems. The non‐process related facilities located outside of the treatment plant site that are over 1,000 square feet in area will be fully sprinklered and provided with a separate fire service line. Fire Alarm Systems The fire alarm systems and environmental monitoring systems, where required by building and/or fire codes, will be installed in accordance with the requirements of NFPA 72 and NFPA 820. Fire alarm panels will be located in all the sprinklered buildings and buildings that have NFPA 820 monitoring requirements. The panels will monitor sprinkler water flow and valve supervisory switches on the WRRF PROJECT FIRE PROTECTION PAGE 3 OF 3 control valves and on post indicator valves, heat detectors, duct smoke detectors and manual pull stations, where required. The panels will also monitor all points required by NFPA 820 including combustible gas and fan fail switch dry contact relays. The facility fire alarm panels will be networked to a master fire alarm panel located in a constantly attended location. This page intentionally blank MEMORANDUM 27. Corrosion Control PREPARED FOR: City of San Luis Obispo PREPARED BY: Earl Nicholson/CH2M REVIEWED BY: Rod Jackson/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction This design memorandum (DM) presents the general design criteria and recommendations for corrosion control of the City of San Luis Obispo Water Resource Recovery Facility (WRRF) Project located in San Luis Obispo, CA. Recommendations are presented for protecting materials of construction and for specifying materials that will provide the optimum resistance to the anticipated environmental exposure. Corrosion control strategies include materials selection, protective coatings and linings, and cathodic protection. Corrosion Control Design Criteria Existing facilities receiving upgrades include the headworks, primary clarifiers, bioreactor basins, membrane bioreactors, digester, dewatering and sludge blending tank. New facilities include primary effluent fine screens, two new bioreactor basins, membrane bioreactor facility, UV disinfection, chemical facility, cooling towers, odor control, thickening and a sludge digester. The proposed WRRF facilities and upgrades will be constructed and operated in four general exposure categories – atmospheric, immersion, buried, and chemical. Each of these exposures present different considerations with regard to materials selection and corrosion protection and are discussed separately below. Atmospheric Exposure Atmospheric corrosion potential at the WRRF associated with exposed piping, concrete, and architectural features is primarily determined by relative humidity and temperature. The site is located in San Luis Obispo, CA with a coastal Mediterranean climate characterized by dry warm summers and mild winters. A critical value of relative humidity occurs at approximately 60 percent, above which metallic surfaces have sufficient moisture to allow corrosion even if they are not visibly wet. Conditions above 80 percent relative humidity can result in significant corrosion potential of exposed metals. Weather records WRRF PROJECT CORROSION CONTROL PAGE 2 OF 7 indicate that relative humidity in the area regularly exceeds 60 percent, and frequently exceeds 80 percent. The ambient atmosphere is expected to be moderately corrosive to corrosive. The corrosion potential of building interior conditions will be largely determined by the extent of exposed water surfaces and washdowns (which contribute to humidity) and chemical uses within the particular building. However, building ventilation systems can be designed to offset these conditions to a great extent. Corrosion control for construction materials in atmospheric conditions at the site can be accomplished by a combination of measures including materials selection, protective coatings, and ventilation. Process Areas and Gas Zones Corrosive process areas and gas zones include the headworks, primary treatment, bioreactors, and related facilities that handle raw influent where hydrogen sulfide may be produced. Experience has shown that these corrosive process areas and gas zones are often corrosive towards concrete and severely corrosive towards unprotected ferrous metals. Water quality data will provide the basis for corrosion control of these areas. Immersion Exposure Water quality data related to corrosivity consists of parameters including conductivity, chlorides, pH, total alkalinity, and the potential for hydrogen sulfide generation. Wastewater sampling at the plant has been proposed to measure these values to more accurately determine the corrosion potential for submerged materials. Buried Exposure Soil Corrosivity Existing geotechnical investigations at the site provide three soil samples analyzed for corrosive properties: electrical resistivity, pH, and chloride and sulfate content. The data is summarized in the table below. Soil types at depths from 3 to 8 feet were most commonly light or heavy moist clay. Moist clays are generally considered more corrosive than dry, well‐drained soil types. Table 27‐1. Soil Corrosivity Analysis Summary Sample Depth (ft) Resistivity (ohm‐cm) Chloride (mg/kg) Sulfate (mg/kg) pH (units) 1 6 3449 * * 7.3 2 6 – 6.5 1400 8.2 48 7.9 3 16 – 16.5 920 10 25 7.7 *Sample not analyzed for property Electrical Resistivity Low resistivity measurements are interpreted as corrosive. Resistivity values less than 1,000 ohm‐cm generally are considered very corrosive to exposed ferrous metal surfaces; resistivity values between 1,000 and 3,000 ohm‐cm are generally considered corrosive; resistivity values between 3,000 and 10,000 ohm‐cm are generally considered moderately corrosive. Resistivity values at the San Luis Obispo WRRF indicate a potentially corrosive environment for buried ferrous metals. WRRF PROJECT CORROSION CONTROL PAGE 3 OF 7 Chloride Chloride concentrations were low at 8.2 and 10 mg/kg. Values exceeding 350 mg/kg generally require some form of supplemental corrosion control for reinforced concrete or mortar‐protected steel. Since the test results indicate that chlorides at the proposed site are less than 350 mg/kg, there are no special requirements for supplemental protection against chlorides. This assumes all concrete structures are constructed in a quality manner with sufficient cover over reinforcing steel. Sulfate Sulfate concentrations ranged from 25 mg/kg to 48 mg/kg. Sulfate concentrations above approximately 500 mg/kg are considered to have significant corrosion potential to buried metals. High sulfates can result in microbial influenced corrosion for ferrous metals. Sulfates are also a consideration for concrete in contact with earth. High concentrations can also attack the cement paste in reinforced concrete resulting in weakened structures. Sulfate concentrations exceeding 2,000 mg/kg generally require special cement or some form of supplemental protection for concrete. The observed sulfate concentrations do not result in an additional risk of corrosion to buried metals or concrete. pH Soil pH values are generally neutral and indicate moderately corrosive soil. Chemical Exposure Chemicals that are anticipated to be stored and used as part of the WRRF Upgrade Project are listed below. All of the chemicals have compatibility with certain materials of construction and are specifically incompatible with others. Compatible materials will be used for chemical systems at the WRRF. Ferric Chloride Ferric chloride is a solution of iron in hydrochloric acid. It is strongly acidic and is corrosive to most metals and concrete. In addition, adding ferric chloride to water depresses pH and reduces alkalinity, which increases the corrosivity of the water towards concrete. Water treated with ferric chloride can leach calcium and alkalinity from the cement paste on submerged concrete, resulting in concrete surfaces that gradually become soft and subject to erosion unless protected. Ferric chloride also stains surfaces with iron oxide, which is rust in color, when it dries or is chemically neutralized. Sodium Hypochlorite Sodium hypochlorite solution will be stored at a 12.5‐percent concentration. Sodium hypochlorite is a combination of chlorine and sodium hydroxide, and it is corrosive to most metals. At a concentration of 12.5 percent, it is also aggressive to many nonmetallic materials. Because sodium hypochlorite is alkaline, it is not corrosive to concrete although long‐term exposure can lead to increased risk of embedded steel reinforcement corrosion in some situations. Citric Acid Citric acid is a relatively mild acid that will slowly corrode exposed concrete. It is also corrosive to carbon steel. Supplemental Carbon Supplemental carbon is used to optimize carbon to nitrogen ratios for more effective biological treatment, mainly for the denitrification process. It will be provided from proprietary glycerin based carbon sources. Recent experience suggests proprietary sources of carbon often contain some amount of saline water and may be corrosive to metals. Corrosion control measures will be evaluated further in the design process when a carbon source is selected. WRRF PROJECT CORROSION CONTROL PAGE 4 OF 7 Polymers Various polymers with anionic, cationic, and nonionic characteristics are anticipated. Polymers are not generally chemically corrosive, but they are highly conductive and contribute to increased corrosion rates for carbon steel and cast iron. Polymers have the potential to become slip hazards. Corrosion Control The following recommendations are based upon preliminary anticipated design criteria. Changes during subsequent design phases to the plant process or conditions will warrant continual evaluation of corrosion control methods. Corrosion Protection for Atmospheric Exposure Iron and steel surfaces will need to be protected from corrosion in all atmospheric exposure conditions. Exposed carbon steel, cast iron, and ductile iron, both indoors and outdoors, should be coated with epoxy primers and polyurethane finishes for durability and gloss retention. Exposed stainless steel will not be coated unless required for color coding purposes. Fluoropolymer‐ (Kynar) coated aluminum and anodized aluminum are appropriate for outdoor service. Concrete and masonry construction components exposed to the atmosphere will not require supplemental corrosion protection, but may be painted or stained for architectural purposes. Preferably, all surface preparation (abrasive blasting) of painted metal surfaces and the application of at least the prime coat should be done in the controlled conditions of the fabrication shop. Finish coatings, if necessary, can then be performed in the field, after proper cleaning and preparation of the shop‐ applied primer. Some complete field coatings are likely to be required due to installation or assembly. In these cases, a holding primer should be applied for protection during transportation. Washing with detergents, water rinse and possible roughening of the shop‐primer and re‐priming will be required to ensure good adhesion between the shop primer and field finish coats. It is important that the shop applied primer and the field applied finish coats are compatible. The recommendations of the coating manufacturer need to be followed to insure all field surface preparation and coating applications to shop‐primed surfaces are performed correctly. All damage to the shop‐applied coatings that occurs during construction, such as areas damaged by shipping, handling, and erection (welding) will need to be field repaired in accordance with specified procedures and the paint manufacturer’s written directions. Anchor bolts should be galvanized steel or stainless steel in indoor and outdoor exposure conditions that are not subject to frequent wash‐down or wetting. Embedded items including frames for gratings and sidewalk doors, and similar items cast into concrete, should be constructed of stainless steel for outdoor exposures or indoor locations subject to frequent wash‐down or wetting. Galvanized steel embeds may be used for indoor, dry exposures. Covers and floor plates may be constructed from anodized aluminum (mill finished if anodized is not available) or stainless steel. Process Areas and Gas Zones Concrete exposed to corrosive head space conditions, including existing facilities with new odor control covers, should be provided with a spray‐applied protective coating or plastic liner in the gas zone and surfaces at least one foot below operating levels. WRRF PROJECT CORROSION CONTROL PAGE 5 OF 7 Protective Coatings Table 27‐2 lists the proposed coating systems that would be appropriate for most surfaces that will require protection. The system numbers refer to the CH2M systems identified in specification Section 09 90 00. The coating systems provide an appropriate level of protection for each anticipated exposure. Table 27‐2. Protective Coating Systems No.A Surface Exposure Coating Materials 2 Submerged metal Wastewater High build epoxy 3 Submerged metal Other As required 4 Exposed metal Highly corrosive Epoxy/polyurethane 5 Exposed metal Mildly corrosive Epoxy/polyurethane 7 Encased metal Concrete embedment Epoxy 8 Buried metal Earth Epoxy (or pipe tape) 9 Special metal As required As required 12 Steel Skid‐resistant Non‐skid epoxy 14 Steel Heat resistant to 700F Zinc/silicone 15 Steel Heat resistant to 425F Zinc/silicone 19 Concrete Tank lining As required 21 Concrete Skid‐resistant Non‐skid epoxy 22 Concrete masonry Heavy chemical‐resistant Epoxy 23 Concrete masonry Chemical resistant Epoxy 25 FRP, PVC Exposed Acrylic latex 27 Aluminum Concrete or dissimilar metal contact Bituminous paint 29 Steel As required Fusion‐bonded epoxy 29A Steel dowels Concrete embedment Fusion‐bonded epoxy 106B Galvanized metal Preparation for topcoats Alkyd or acrylic 107 B Structural steel, trim Exposed, indoor Alkyd or acrylic 109 B Concrete masonry Exposed, semi‐gloss Acrylic latex 111 B Concrete Exposed, stain and seal Concrete stain 115 B Gypsum drywall Indoor Acrylic latex 116 B Gypsum drywall Indoor Water‐base epoxy 117 B Concrete masonry Exposed Acrylic latex 121 B Concrete Skid‐resistant Non‐skid epoxy A Protective coating systems specified in specification Section 09 90 00 B Coating system for architectural use only WRRF PROJECT CORROSION CONTROL PAGE 6 OF 7 Corrosion Protection for Immersion Exposure Surfaces exposed to immersion at the WRRF will include concrete basins, interior surfaces of ferrous metal pipes, pumps, and anchor bolts and appurtenances subject to splashdown. The corrosive nature of the processes included in this project varies depending upon the stage of treatment, type of equipment, and chemicals used for processing. General recommendations for corrosion control in process areas are provided in Table 27‐3. Table 27‐3. General Considerations for Corrosion Control in Wastewater Treatment Plants Process Area Corrosive Factors Materials Selection Other Controls Preliminary Treatment High humidity H2S/acid under covers Alternating wet/dry Stainless steel Plastics Lined concrete and coated steel in gas zone Ventilation, with odor control Select durable, corrosion resistant luminaires Primary Clarifiers High humidity H2S/acid under covers Abrasion, grease Stainless steel Lined concrete and coated steel in gas zone Plastic sludge mechanisms Ventilation, with odor control Avoid piping and electrical devices in covered process areas Bioreactor Basins Dissolved oxygen H2S/acid under covers Stainless steel Plastic Lined concrete and coated steel in gas zone Provide leak‐resistant concrete cover slabs Ventilation, with odor control Membrane Bioreactors Dissolved oxygen Acidic washdown Stainless steel Plastic Lined concrete and coated steel in gas zone Ventilation, with odor control Sludge Handling High humidity H2S/acid under covers High concentration of treatment chemicals Frequent washdown Stainless steel Coated steel thickener mechanisms Plastic Line and coat concrete Ventilation, with odor control Select durable luminaries Washable or non‐stick surfaces wherever possible Pipe Interior Surfaces Interior protection of ductile iron pipe is normally provided with a thin cement mortar lining. For services that are mildly corrosive to cement mortar, a double thickness mortar lining is warranted and is available as a manufacturer’s standard option. Type V sulfate‐resistant cement may be required for pipe lining if service sulfate levels are high. Services that are highly corrosive to mortar will require dielectric linings similar to those required for steel pipe. Interior surfaces of stainless steel and PVC pipe materials will not require supplemental protection. Copper pipe carrying treated water will also not require supplemental protection. Valve materials and linings will be used that are compatible with the particular service conditions. WRRF PROJECT CORROSION CONTROL PAGE 7 OF 7 Corrosion Protection for Buried Exposure Buried Piping Based on preliminary design, yard piping at the WRRF will consist of a combination of carbon steel, stainless steel, ductile iron, and non‐ferrous pipe materials. Based on the soil resistivity presented, there is a risk of corrosion to buried ferrous metal pipe and fittings. In general, steel pipe can be coated with cement mortar in accordance with AWWA C205, or a tape coat system. A cement mortar coating on metal pipe creates an alkaline, passivated environment that greatly reduces the rate of corrosion. Cement mortar coated pipe is at increased risk of corrosion in environments high in chlorides and sulfates. As shown in Table 27‐1, the project site is expected to be low in both chlorides and sulfates, so a cement mortar coating is suitable. If further geotechnical investigations confirm the site to be consistently alkaline with low chloride levels, supplemental corrosion control of cement mortar coated pipes will not be necessary. Ductile iron pipe will, at a minimum, be protected with polyethylene encasement per AWWA C105. The need for cathodic protection on ductile iron pipe will be evaluated after future geotechnical investigations. Cathodic protection will be necessary on buried steel pipelines without a cement mortar coating, and on buried metal fittings and joints associated with non‐metallic pipes. Cathodic protection will be provided by either a sacrificial galvanic anode or impressed current system. Concrete Foundations and Structures If low sulfate content is present in the soil, Type V cement will not be required for corrosion control, and concrete mix design should be based on standard Type II Portland cement. Corrosion Protection for Chemical Exposure Chemical‐resistant materials should be provided where needed for chemical storage and related facilities as shown in Table 27‐4. Materials selections for chemical piping, storage tanks and pumps are strongly affected by the size and configuration of the system. Changes in materials selection may be required in response to changes during design or construction. Secondary containment linings should be provided as shown for concrete surfaces subject to corrosion by stored chemicals. Secondary containment areas should be designed with electrical and control systems located above the maximum liquid level so that only the components listed are subject to chemical contact. Table 27‐4. Materials for Chemical Storage and Handling Chemical Piping Tanks Pumps Gaskets and Seals Secondary Containment Lining Ferric Chloride FRP FRP Plastic wetted parts EPDM Novolac epoxy Sodium Hypochlorite FRP FRP Non‐metallic for all wetted parts FPM, FKM Reinforced vinyl ester if required Citric Acid PVC or CPVC Polyethylen e totes Plastic wetted parts NBR Non‐skid epoxy or penetrating sealer if required Polymers (all) PVC or CVPC FRP Per polymer manufacturer NBR Non‐skid epoxy if required This page intentionally blank MEMORANDUM 28. Geotechnical PREPARED FOR: City of San Luis Obispo PREPARED BY: Ping Tian/CH2M REVIEWED BY Vince Rybel/CH2M DATE: August 5, 2016 PROJECT: Water Resource Recovery Facility Project PROJECT NUMBER: 668876 Introduction Preliminary geologic and seismic hazards and geotechnical subsurface conditions were documented in this design memorandum for the San Luis Obispo Water Resource Recovery Facility (WRRF) Project based on review of the published geologic maps and available existing subsurface data. Project design criteria were established in compliance with the adopted codes and standards of the State of California. Preliminary geotechnical design constraints and construction considerations were discussed for the proposed structure, facility, and site improvements of the project. Recommendations for future field investigations and geotechnical design are also discussed. Codes and Standards The proposed structure, facility, and site improvements for the San Luis Obispo WRRF Upgrade Project will be designed and constructed to meet the requirements of the following codes and standards: 2016 California Building Code (CBC), Part 2 of Title 24 with local amendments as applicable California Occupational Safety and Health Administration (CALOSHA) Minimum Design Loads for Buildings and Other Structures, American Society of Civil Engineers (ASCE) 7‐10 2015 The “Greenbook” Standard Specifications for Public Works Construction 2014 City of San Luis Obispo Engineering Standards 2014 City of San Luis Obispo Standards Specifications WRRF PROJECT GEOTECHNICAL PAGE 2 OF 8 Pertinent Reports and References As part of this study, CH2M collected and reviewed the published geologic, seismic, soil, and groundwater data and the previous geotechnical investigations and reports for the project site. The most pertinent documents reviewed include: Geotechnical Study for San Luis Obispo Wastewater Treatment Plant Expansion, SGD Consulting Engineers and Geologists, November 1988 Geotechnical Engineering Report for Laguna Lift Station Force Main Upgrade and Replacement Project, Fugro West, November 1999 Geotechnical Report for City of San Luis Obispo Water Reuse Project, Fugro West, August 2002 Preliminary Geotechnical Report for Los Osos Valley Road/US 101 Interchange, Parikh Consultants, November 2002 Geotechnical Engineering Report for Calle Joaquin and Laguna Lift Station Replacements, Earth System Pacific, June 2012 California Geological Survey (CGS), Seismic Hazard Zone Report for the San Luis Obispo Quadrangle, California, January 1, 1990 Norris, R.M. and Webb, R.W., Geology of California, Second Edition, John Wiley & Sons, Inc., 1990 General Site Conditions Site Geology The project area is located in the Los Osos Valley between the San Luis Range to the south and Santa Lucia Range to the north. The San Luis and Santa Lucia Ranges are a part of the southern Coast Ranges. The southern Coast Ranges Province is composed of Mesozoic‐age to recent sedimentary, volcanic, metamorphic, and igneous rocks. Folds and faults within the Santa Lucia Range are generally oriented northwesterly, which diverges slightly from the north‐northwest structure of the Coast Ranges (Norris and Web 1990). The project site is located within an alluvial flood plain west of San Luis Obispo Creek. Principle geologic units in the project area consist of artificial fill (Af), alluvium (Qal), and Franciscan Formation bedrock (KJfm). The artificial fill materials appear to be associated with previous site grading and landscaping activities associated with the wastewater treatment facility. The alluvium materials underline the artificial fill materials at depth of about 2 to 5 feet below the existing ground surface. The Franciscan rocks underlining the alluvium consist primarily of mélange with serpentine intrusions. The mélange is predominately pervasively sheared claystone without discernable structure or bedding. Site Seismicity The project site is located in a seismically active region of California. Many active and potentially active faults considered capable of generating earthquakes in the San Luis Obispo area have caused and will continue to cause seismic shaking at the site. Local faults that are zoned or considered active include the Los Osos, San Luis Range, and Oceanic‐West Huasna Faults. The Los Osos Fault, approximately 0.59 miles away and capable of generating a maximum credible earthquake (MCE) magnitude Mw of 6.9, is the controlling fault at the project site. WRRF PROJECT GEOTECHNICAL PAGE 3 OF 8 The 2013 CBC was used to establish the seismic design parameters at the project site. Based on review of the subsurface conditions, the following design parameters are recommended for seismic design of the structures and facilities at the project site. Site Coordinates: Latitude = 35.2539N; Longitude = 120.6739W Site Class: Type E ‐ Soft Clay Soil The mapped maximum considered earthquake spectral response acceleration at short period: SS = 1.236 The mapped maximum considered earthquake spectral response acceleration at 1‐second period: S1 = 0.469 Subsurface Conditions Based on the available data, the subsurface conditions encountered at the site generally consist of artificial fill and alluvium. They are described in detail below. Artificial Fill (Af) The artificial fill materials encountered at the site generally consist of landscape and roadway fill materials that appear to be associated with previous site grading activities. The fill materials were about 2 to 6 feet thick, and generally consisted of very stiff to hard lean clay with varying amounts of sand and gravel. Asphalt concrete pavement including various thicknesses of asphalt concrete and aggregate base materials were encountered at the site. The artificial fill was underlain by alluvium. Alluvium (Qal) The alluvium encountered below the artificial fill generally consisted of soft to hard, lean clay and fat clay with varying amounts of sand and gravel. Additionally, layers of loose clayey silt, silt, and silt with sand were encountered at various depths. Soft clay with average undrained shear strength less than 500 psf and fat clay with average PI greater than 20 in more than 10 feet thick of soil layer were encountered in several borings drilled at the project site. The clayey soils are normally consolidated to slightly over‐ consolidated based on the existing data. The depth of the alluvium is likely exceeding 100 feet below ground surface at the project site. Franciscan Mélange Bedrock(KJfm) The Franciscan Mélange is the predominant rock that is exposed along the hillsides adjacent to the site and is likely source of sediment from where the overlying surficial alluvial sediments were derived. Although not explored, the depth of the mélange underneath the alluvium likely exceeds 100 feet at the project site. The mélange encountered in the previous borings generally consists of relatively soft and moderately weathered greywacke sandstone and sheared claystone. Groundwater Groundwater was generally encountered from the previous borings at depths ranging from 14 to 19 feet below the existing ground surface. Shallow groundwater table is anticipated for the alluvial flood plain site due to its close proximate of San Luis Obispo Creek. A design groundwater table at about 10 feet below ground surface is assumed for the preliminary design. Dewatering may be required during construction for excavation exceeding the depth of groundwater. It should be noted that the groundwater table might fluctuate due to seasonal variation, variations in rainfall, groundwater withdrawal, nearby construction, irrigation, and other man‐made and natural influences. WRRF PROJECT GEOTECHNICAL PAGE 4 OF 8 Geological Hazards and Geotechnical Constraints Fault Rupture No surficial fault traces have been mapped crossing the project site in the readily available geologic literatures. Also, the project site is not within any Alquist‐Priolo Special Study Areas (AP zones). Therefore, potential for ground surface rupture at the project site is low. Ground Shaking The USGS has developed maps that depict earthquake hazards by showing contour values that represent earthquake ground motions in terms of peak ground acceleration (PGA) and spectral values, defined as percent of gravity, and that have a common probability of being exceeded in 50 years. The ground motion indicated by a contour at a given location is one that is predicted from future possible earthquake magnitudes at possible distances from that location. Ground shaking during an earthquake can vary depending on factors such as the overall magnitude, distance to the seismic source, focus of earthquake energy, and on the type of geologic material substratum. Composition of the underlying soils and rocks can intensify ground shaking at a given site. Areas that are underlain by bedrock tend to experience less ground shaking than those underlain by unconsolidated sediments, such as artificial fill or unconsolidated alluvial fill. The USGS hazard map (2008) indicates a PGA of about 0.40 g for the ground motion with an approximately 975‐year return interval for the project site. Landslide The project site is within a relatively flat flood plain. Potential for landslide or ground instability at the site is low. Liquefaction and Seismic Settlement Liquefaction is a seismic phenomenon in which loose, saturated, cohesionless soils behave like a fluid when subjected to high‐intensity ground shaking. Liquefaction occurs when three general conditions exist: (1) shallow groundwater; (2) low‐density sandy soils; and (3) high‐intensity ground motion. Studies indicate saturated, loose and medium‐dense, near‐surface, cohesionless soils exhibit the highest liquefaction potential, while dry, dense, cohesionless soils and cohesive soils exhibit low to negligible liquefaction potential. The effects of liquefaction on level ground include sand boils, settlement, and bearing‐capacity failures below structural foundations. Because the project site primarily consists of cohesive soils, liquefaction potential at the project site is considered low. Seismically induced settlement refers to the settlement of unsaturated granular material as a result of densification and particle rearrangement due to earthquake shaking. Because of the shallow groundwater and cohesive soil conditions at the site, seismically induced densification and settlement of unsaturated granular layers is expected to be negligible at the project site. Expansion and Hydro‐Collapse Potential Soils with expansive and hydro‐collapse potential are characterized by their ability to undergo significant volume change (swell or shrink) as a result of variations in moisture content. Changes in soil moisture content can result from rainfall, irrigation, utility (e.g. pipeline) leakage, perched groundwater, drought, or other factors, and may cause unacceptable settlement or heave of pipelines or structures supported over these soils. WRRF PROJECT GEOTECHNICAL PAGE 5 OF 8 The project site primarily consists of cohesive soils. The fat clay encountered may have a high swell and shrink potential. The soil expansion potential at the project site will be evaluated in the future field investigation using laboratory expansion index (EI) tests in accordance with ASTM D 4829. Special design and specific recommendations are required to mitigate the expansive characterization of the on‐site soils. The soil hydro‐collapse potential will also be evaluated in the future field investigation. Because of the primarily cohesive soil conditions encountered at the site, the soil hydro‐collapse potential is expected to be low. Structural Foundation Design Foundation Dimensions, Type, and Loads A number of new structures and facilities are proposed and will be constructed at the existing wastewater treatment plant site. The new structures and facilities are considered primarily including bioreactor, chemical building, membrane facility, UV building, thickening facility, Digester No.2, digester building, odor control facility, primary effluent fine screens, and typical flood walls surrounding the existing facilities. The approximate foundation type, dimensions, depth below the existing grade, and approximate loads on the foundations are summarized in Table 28‐1 below. Table 28‐1. Structural and Facility Foundation Descriptions Structure and Facility Foundation Type Plan Dimensions (feet x feet or feet) Depth below E.G. (feet) Approximate Loads (psf) Bioreactor Mat Slab 125 x 90 18 1,800 (uniform)/2,500 (below walls) Chemical Mat Slab 60 x 24 3 500 (uniform)/1,500 (below columns) Membrane Mat Slab 150 x 125 10 – 12 2,000 (uniform) UV To be determined ‐‐ ‐‐ ‐‐ Thickening Mat Slab 44 x 35 At Grade 500 (uniform)/1,500 (below columns) Digester No.2 Continuous Footing with Interior Spread Footing 62 (diameter) 12 1,800 (uniform)/2,500 (below walls/columns) Digester Building Mat Slab 50 x 50 At Grade 500 (uniform)/1,000 (below columns) Odor Control Retaining Wall Footing 6 (wide continuous) 6 1,500 Primary Effluent Fine Screens Mat Slab 50 x 18 5 1,500 Flood Walls Continuous Footing 3 (wide continuous) 1.5 250 (long term uniform)/ 1,000 (peak short term) Notes: The foundation type, dimensions, depth, and loads are estimated in the 30 percent design stage and may change during final design. WRRF PROJECT GEOTECHNICAL PAGE 6 OF 8 Preliminary Foundation Design Considerations Based on the subsurface soil conditions and the foundation type, dimensions, depth, and loads, a minimum of 2 feet over‐excavation below all of the proposed foundations summarized in Table 28‐1 are recommended. The on‐site excavated materials cannot be used as foundation backfill. Imported granular material or crushed aggregate base material shall be used as foundation excavation backfill to provide uniform and sufficient foundation support. With the recommended foundation over‐excavation removal and replacement, the proposed spread footings or continuous footings will have an allowable bearing capacity to meet the loading demands, and result in acceptable total and differential settlement. For mat slab design, a modulus of subgrade reaction of 15 pounds per cubic inch (pci) may be assumed after the minimum 2 feet of removal and replacement below the foundation is implemented. The 15 pci value is a unit value for use with a one‐foot square foundation. The modulus should be reduced in accordance with the following equation when applied to larger mat foundations: KR = K /B Where: K = Unit Subgrade Modulus = 15 pci KR= Reduced Subgrade Modulus B = Foundation Width (in feet) With the recommended imported granular material or crushed aggregate base material to be used under the footings or mat slabs, and assuming that the footings or mat slabs will be formed from reinforced concrete, a coefficient of friction of 0.4 can be used to calculate the lateral resistance between the foundations and the supporting soils. Also, a portion of the passive resistance between the side of the foundations and the native soils can be used for lateral resistance. An estimated passive resistance in terms of equivalent fluid pressure of 200 pcf can be used for lateral resistance. Based on the early discussion, the historically highest groundwater level in the vicinity of the project site is estimated at about 10 feet bgs. Therefore, a design groundwater table at 10 feet below the existing ground surface is recommended for design and construction of the structure and facility foundations. Any footings and mat slabs founded at a depth of 10 feet or below should be designed for hydrostatic uplift pressures. Yard Piping and Site Paving Design Preliminary Yard Piping Design Considerations Yard piping with various pipe sizes and materials are proposed for the project. Although the pipe material and embedment depth are not known at this time, we expect that only flexible and semi‐rigid pipes, which are typically designed to withstand a certain amount of deflection from applied earth loads, are considered in this project. For flexible pipeline design, the aspect of trench, bedding, and pipe material, and the interaction of these elements should be considered. The performance of the flexible pipe is highly dependent on the support provided by the soil around it, including the natural soil within which the pipe trench is constructed. WRRF PROJECT GEOTECHNICAL PAGE 7 OF 8 Trench Stabilization Material Trench stabilization material is used to provide a stable base when soft, loose, or wet soils are encountered below the pipe. The thickness of the trench stabilization depends on the condition of the subgrade soils. Typically, a thickness of 12 to 18 inches is adequate. Trench stabilization material should consist of 3‐inch‐minus crushed rock, well‐graded from coarse to fine. Trench stabilization rock should be placed in 6‐inch lifts and compacted to not less than 90 percent relative compaction (RC) in accordance with ASTM D1557. Pipe Zone Material Pipe zone material refers to backfill around the pipe, include the pipe bedding, to provide support, minimize deflection, and reduce bending stresses. The pipe zone extends from 6 inches below the invert to a minimum of 12 inches above the top of the pipe. The pipe zone material should be noncorrosive, free draining, and 3/4‐inch‐minus granular material that is well‐graded from course to fine with less than 12 percent fines. The native onsite excavated soils are not expected to be used as pipe zone material. Imported granular material meeting the above requirement should be used. Pipe zone backfill should be placed and spread in layers, not to exceed 6‐inch loose lifts, moisture‐conditioned within 2 percent of optimum moisture content, and compacted to at least 90 percent RC in accordance with ASTM D1557. As an alternative, controlled, low strength material (CLSM) can be used as the pipe zone material. The CLSM should consist of a mixture of Portland cement, water, fine aggregate or fly ash (or both), and admixtures. The consistency of the material is that of a slurry or lean grout; the material is placed like concrete. The fine aggregate used to mix the CLSM should be granular soils with less than 30 percent fines. The mixture should be designed for a 28‐day strength of 50 to 150 pounds per square inch (psi). The contractor should be made responsible for providing a design mix that provides the necessary strength and flow characteristics. Trench Backfill Material Trench backfill material more than 1 foot above the top of the pipe (above the pipe zone backfill) may consist of onsite excavated soils. However, organic material, rubbish, debris, rocks, broken concrete larger than 3 inches in diameter, and other unsuitable material should be removed prior to use as trench backfill. Trench backfill material should be placed evenly on both sides of the pipe and spread in layers, not to exceed 8 inches in loose lifts, moisture‐conditioned within 2 percent of optimum moisture content, and compacted to at least 90 percent RC in accordance with ASTM D1557. Compaction of the trench backfill should be increased to 95 percent RC in areas beneath pavement and in areas that are sensitive to surficial settlement, if the compaction does not damage or cause excessive deflections of the pipe. Compaction equipment should not be operated in a manner that would damage the pipe, pipe lining, or coatings. Pipe Zone Strength Along with depth, unit weight, and compaction of backfill in the trench, the modulus of soil reaction, E’, of the soil surrounding the trench is a parameter used in flexible pipe design because it controls the lateral support provided by the soil and, therefore, the deformation of the pipe. The E’ values are defined based on laboratory data and field tests correlating soil type and density to pipe deflection (Moser, 1990). Based on the soil conditions at the site, the following E’ values are recommended for use in the preliminary pipeline design for a cover depth less than 10 feet: E’ of 700 psi for all native soils at their in situ density WRRF PROJECT GEOTECHNICAL PAGE 8 OF 8 E’ of 2,000 psi for imported granular material compacted to not less than 90 percent RC E’ of 3,000 psi for CLSM backfilled within 2 days after initial placement For the purpose of design, a total unit weight of 120 pcf may be used for the backfill above the pipeline. Pipe Connections Because the site consists of primarily soft to medium stiff, normally consolidated to slightly over‐ consolidated lean clay and fat clay soils, consolidation settlement is a concern for the new structures and facilities. Therefore, we recommend that flexible pipe connections be designed and installed to compensate for the differential settlement between the pipes and the structures or facilities at the site. We estimate that the maximum consolidation‐induced differential settlement between the pipes and the structures at the site is about 1.0 inch. Preliminary Site Paving Design Considerations Site paving and access roads are included for the project. Generally, asphalt concrete (AC) pavement shall be used for general public access road and parking areas. Whereas in heavily travelled roads and heavy truck loading areas, Portland cement concrete (PCC) pavement shall be used. Either AC or PCC pavement shall be supported by aggregate base and compacted subgrade. Remediation of any soft subgrade by over‐excavation and replacing with imported granular soils or using geogrid to stabilize the soft subgrade may be necessary. Detail pavement sections will be determined during the design phase of the project when the function of the paving areas, anticipated traffic, and excessive truck loading areas are determined. Future Field Investigation Site‐specific geotechnical field investigation is proposed for the project to supplement the existing information, which includes drill borings to deeper depths at each of the critical structures and facilities to explore the soil conditions for design. Laboratory testing including natural moisture content, in‐place density, gradation, Atterberg Limits, proctor compaction, direct‐shear, consolidation, unconsolidated undrain triaxial shear, expansion index (EI), R‐value, and corrosivity suite (pH, sulfate content, chloride content, and minimum resistivity) are proposed to characterize the subsurface soil conditions for foundation, yard piping, and pavement design. The preliminary geotechnical recommendations included in this predesign memorandum will be re‐evaluated and verified with the additional field investigation data. Construction considerations associated with the design will be provided in the future geotechnical report during the design phase of the project. The additional field investigation work will be conducted at the beginning of the 60% design phase. Appendix A Structural Condition Assessment This page intentionally blank Draft Report San Luis Obispo WRRF Visual Condition Assessment of Existing Facilities Prepared for City of San Luis Obispo July 2016 1100 NE Circle Blvd, Suite 300 Corvallis, OR 97330 This page intentionally blank STRUCTURAL CONDITION ASSESSMENT II Contents Executive Summary .................................................................................................................................. ES‐1 Facility 20: Primary Clarifiers ........................................................................................................................ 1 Facility 30: Aeration Basins ........................................................................................................................... 7 Facility 42: Final Clarifiers ............................................................................................................................. 8 Facility 43: Secondary Clarifier ...................................................................................................................... 9 Facility 70: DAF Thickener ........................................................................................................................... 10 Facility 80: Digester No. 1 ........................................................................................................................... 12 Facility 86: Dewatering Facility ................................................................................................................... 13 This page intentionally blank STRUCTURAL CONDITION ASSESSMENT ES‐1 Executive Summary Objectives Process upgrades are planned at the San Luis Obispo WRRF plant. The upgrades involve several new facilities and upgrades and modifications to existing facilities. As part of the proposed upgrades, existing facilities were visually assessed to ascertain their current conditions and feasibility of continued use as well as suitability for planned modifications. In addition to visual assessment, non‐destructive testing was performed on various concrete surfaces. The testing consisted of hammer and chain‐drag sounding which involves striking the concrete surface with a hammer and dragging a chain across horizontal surfaces. The sound from the hammer strikes and chain creates a clear ringing sound when the concrete is solid and a mute, hollow sound at locations of delamination or deterioration. Visual Assessment and Facility Summary The visual assessment consisted of three visits to the plant from May 2016 to June 2016. A majority of the plant process facilities were observed during these visits with a focus on the facilities that are anticipated to be modified. This report focuses on the facilities scheduled to receive modifications and those facilities that were taken out of service at time of visit to allow a thorough visual assessment. The report does not include information for all structures observed at the plant since a thorough assessment was not possible while they were in service and no critical structural deficiencies were observed. A cursory review of the existing structures’ record drawings was performed to confirm the original construction and compare it to the observed current conditions. Structural analyses, including seismic, were not performed as part of the assessment. It is not anticipated that structural seismic upgrades will be required for the facilities since there will be no changes in occupancy and no significant changes in loading or capacity for the structures are proposed. Some modifications, such as clarifier mechanism replacement and piping support structures will require seismic analysis of the anchorage of the individual components and their foundations. This seismic analysis and anchorage design will be completed as the plant upgrade design develops and will be localized to these items. The report is separated per facility with a description of each, a summary of the visual assessment findings and recommendations for continued operation and proposed modifications. This page intentionally blank STRUCTURAL CONDITION ASSESSMENT 1 Facility 20: Primary Clarifiers General Information The existing Primary Clarifiers consist of two circular reinforced concrete basins with a reinforced concrete recirculating pump chamber between the two basins. The facility was constructed in 1941. The basins have an interior diameter of 80 feet and a wall height of 10 feet with an exterior launder. The interior foundation slab slopes to the center and has a 2 inch grout topping. The clarifier mechanisms are painted steel. The clarifier mechanism, scum baffles, and weirs of Clarifier No. 2 were replaced in 1982. Visual Condition Assessment Visual assessments of the basins were performed on three different occasions from May 17 to June 13, 2016. Primary Clarifier No. 2 was observed first while following drainage and cleaning. Clarifier No. 1 was in service at the time. Once Clarifier No. 2 was placed back in service, Clarifier No. 1 was drained and cleaned allowing for the second observation. A follow‐up observation was performed on Clarifier No. 1 to provide a more detailed assessment. The clarifiers are intended to retain the current process function and the mechanisms and weirs are proposed to be replaced in the plant upgrade. Primary Clarifier No. 2 The walls of the clarifier had a corrosion resistant coating on the interior surface including at the launder interior surfaces. The coating appeared to be in good condition and well adhered to the concrete surface (Figure 1). No cracks or deterioration was evident. Sounding was done at random locations with a hammer. The good condition of the coating combined with results of the sounding indicated that the wall concrete was in good, sound condition. The exterior launder walls showed signs of weathering erosion and many wide vertical cracks at about 1 to 2 foot intervals. The coating on the interior covered the cracks and no leakage was observed. Sounding with a hammer revealed a dull thud sound which could indicate a loss of uniform compressive strength along the wall. The interior of the basin was walked to assess the slab topping. The topping was not coated and showed few visible cracks. Sounding with a hammer at random locations did not indicate any locations of topping slab de‐bonding, although the entire slab surface was not sounded. Given the condition observation in Clarifier No. 1 and the Secondary Clarifier, it can be assumed that there are likely some areas where the topping slab is no longer adequately bonded to the foundation slab, but the total area should be minimal. The surface of the topping slab was worn and eroded possibly due to chemical attack Figure 1: Wall Interior STRUCTURAL CONDITION ASSESSMENT 2 of the concrete (Figure 2). It exhibited exposed aggregate and the surface was easily abraded to remove mortar and aggregate to a small depth (less than ¼”). The mechanism steel was painted, but many steel members had some amount of pitting corrosion and loss of material mainly at the connected joints. The mechanism steel is in better condition with less overall material loss than the older mechanism in Primary Clarifier No. 1. A total replacement of the mechanism is proposed for the plant upgrade design. Plant staff mentioned an observed difference in flow over the launder weirs at the east and west ends of the basin which could be an indication of differential settlement of the clarifier. There was no indication of structural distress of the concrete related to differential settlement. The structure wall elevations were not surveyed at time of assessment to confirm the settlement. If settlement has occurred, it does not appear to have caused any significant structural damage. Primary Clarifier No. 1 The walls of the clarifier had a corrosion resistant coating on the interior surface including at the launder interior surfaces. The coating appeared to be in good condition and well adhered to the concrete surface. No cracks or deterioration was evident. Site staff indicated the walls are painted at maybe 8 year intervals and they have been painted once in the last 13 years. The launder exterior wall has many vertical cracks spaced at about 1 to 2 foot centers, but no rust is present and there was no evidence of leakage as the interior paint appears to span the cracks. The concrete is worn and may have lost some strength. There are a number of anchors attaching equipment to these walls. The anchors are sound based on impact with a hammer. There are a number of holes left over from the last painting operation that were filled with flexible sealant rather than repaired with grout. A concrete compressive strength test could be completed by sending core samples of the launder wall to a testing laboratory. The results of compressive testing may indicated the concrete strength has diminished but this test is not recommended because there is low demand on these walls and any minor reduction in strength would not result in a major structural problem. There is some hoop tension in these walls and the cracks indicate the reinforcement is clearly carrying this tensile load. However, the interior wall is carrying the bulk of this tension and is more highly reinforced below the launder. The most likely structural performance issue would be failure of concrete anchors from items attached to the launder wall. The surface of the topping slab was worn and eroded possibly due to chemical attack of the concrete. It exhibited exposed aggregate and the surface was easily abraded to remove mortar and aggregate to a small depth (less than ¼”). Nearly the entire floor area was sounded by chain drag except at the mechanism around the center pier. Four quadrants were marked with chalk starting at the bridge 0/4 and going clockwise around to 1, 2, and 3 (Figures 3‐5). Pictures follow this route and show the quadrants (Figures 6‐9). The interior of the baffle was also marked with these lines to orient the interior. Large areas were found that sounded de‐bonded, but then after probing those areas with a hammer, it Figure 2: Grout Topping Surface STRUCTURAL CONDITION ASSESSMENT 3 appeared that the topping slab de‐bonding was localized within a perimeter of well bonded topping. The de‐bonded areas did not correlate with the crack pattern. It was concluded that 15 to 25 percent of the floor may be de‐bonded but not in large areas. The de‐bonded areas did not deflect across cracks when hit with a hammer so the gaps are very small and the grout is unlikely to come loose without further de‐ bonding. There were only a couple large de‐bonded areas, most are less than 4 feet square and maybe up to 6 feet on a side. Figure 3: Start Quadrant 1 Figure 3: Start Quadrant 3 Figure 4: Start Quadrant 2 STRUCTURAL CONDITION ASSESSMENT 4 Figures 6‐9: Slab Quadrants 1 to 4, Clockwise from Top. The most vulnerable area of grout topping is around the sludge pocket. The grout around the pocket appeared to be adhered to the base slab although the interface could be clearly identified and has had some minor erosion. There are minimal corner cracks that are expected but no other cracks. This pocket creates an edge that would be the point where the grout failure could likely start but it looked to be in acceptable condition. Relatively high resolution pictures of the grout topping were taken from outside the tank. They show, with reasonably good detail, the existing crack pattern. The pictures were taken at points 0, 1, 2, 3, and 4 so they can be repeated (Figures 6‐9). The photos were enhanced with the cracks scribed to make them more apparent and to allow them to be used as a baseline for future comparison. The concrete at the center pedestal has lost all the surface paste/mortar and has left exposed loose aggregate easily removed by hammer. A thorough inspection of the center pier was not possible due to interference of the mechanism. STRUCTURAL CONDITION ASSESSMENT 5 The mechanism steel was painted, but many steel members had large amounts of pitting corrosion and loss of material mainly at the connected joints (Figure 10). It is currently planned to replace this mechanism, but if the mechanism is going to continue in operation then these members may need to be replaced or reinforced. Figure 10: Corroded Connection Recommendations The client has indicated the desire for a thorough evaluation of these structures to determine whether the life span can meet or exceed a 20 year life expectancy. Destructive testing and structural analyses were not performed as part of this assessment. However, given the good condition of the concrete walls for this circular structure and the performance over its current lifetime, it is reasonable to project that these basins can meet or exceed another 20 years in current service. This assessment assumes continued maintenance including concrete surface coating repairs as needed. A seismic analysis was not performed, but given the small footprint, shallow depth, and circular geometry of the basins, they are expected to perform reasonably well during a seismic event. The primary risk during a seismic event may be loss of contents due to sloshing liquids overtopping the walls and possible cracks forming at the base of wall which could leak. For the exterior launder walls, since there is no leakage through the walls and they are under low loading demand, they appear to be functioning adequately and should continue to perform their design function of retaining contents without any additional repairs required. Given the amount of cracking and poor sounding, anchoring any additional heavy equipment or other items to these walls should be avoided. The topping slab, even with surface degradation and some de‐bonding, is expected to perform adequately as originally designed. Cores could be taken to verify the de‐bonding and the condition of the structural slab below, but destructive demolition carries a risk of causing further damage that would need to be repaired and it does not appear to be required at this time. There is a low risk that an area of the topping could break loose over time absent additional loss of bond. Loss of topping is not a structural risk, but could cause problems if a large piece of the topping broke free and interfered with the rake arm of the mechanism which could damage the mechanism. This risk is inherent in bonded toppings and is not of great concern in the topping’s current condition. STRUCTURAL CONDITION ASSESSMENT 6 Assessment of the concrete at the center pier was hindered by the mechanism. The exposed portions of concrete, highly degraded, lead to the conclusion that the center pier may need to be partially or completed demolished and replaced for the installation of a new mechanism. The existing center pier would need to be analyzed for capacity, including seismic loads. The existing anchor bolts may not be in the required locations or retain the required capacity for the new mechanism loads under current building code requirements and likely need replacement. Where the anchor bolts are to be replaced, the center pier concrete would have to be removed to sound concrete and replaced. Where the pier dimensions are found to be insufficient for applied loads or the majority of the concrete is found to be in poor condition, a total pier replacement would be required. The concrete at the center pier could be core drilled and the cores tested to determine the extents of the damaged concrete, but the existing mechanism would have to be removed for access. Given the need to operate the clarifier most of the year, it is unlikely that it could be removed for a limited amount of time to allow for testing and it is anticipated that, at a minimum, partial replacement of the concrete will be required to allow for installation of a new mechanism. The possible differential settlement of Clarifier No. 2 should be investigated further to verify if settlement has occurred and if it is continuing to settle. A survey is recommended to verify the elevations at several points along the top of the launder walls and main walls. It is possible that the weirs may not be properly set at a constant elevation which may give the appearance of differential settlement. Survey markers should be set up at the points of the survey and periodically verified throughout design and construction of the plant upgrades to confirm that settlement is not progressing. Since there is no apparent structural distress of the basin, the differential settlement is of low concern unless the basin is continuing to settle. STRUCTURAL CONDITION ASSESSMENT 7 Facility 30: Aeration Basins General Information The existing Aeration Basins were constructed in 1990. They consist of two equal width basins separated by an interior wall with an elevated channel above the divider wall. The reinforced concrete structure is rectangular in plan, approximately 190 feet by 50 feet. It is a buried, open‐topped structure with walls predominately cantilevered from the base. The approximate depth of the basins are 28 feet from top of wall to top of foundation. Proposed process changes require this facility to be modified. The modifications include the addition of several interior concrete baffle walls and support platforms for new mixers. A concrete drop box is to be added to the South end of the structure with small openings added to the existing wall. Visual Condition Assessment The facility was in operation at time of assessment and the interior could not be observed. The visual assessment of the structure was performed only on the exposed areas. Vertical cracks were present along the exterior wall surfaces of the interior channel. These cracks appeared to be drying shrinkage cracks that likely occurred following initial construction. They travel nearly full height and are at approximately 6 foot centers. They are tight cracks and no seepage of contents was observed. Some concrete spalling was observed at a few of the aluminum railing posts near the center of the structure over the interior channel (Figure 11). The posts were embedded in the concrete walls. Some reinforcing was exposed and appeared to be lightly corroded. Figure 11: Concrete Spalling at Embedded Railing Post Recommendations Overall, the concrete appeared to be in good condition. A more thorough inspection to fully assess any required repairs at the interior would require the basins to be taken out of service, drained and cleaned. It is recommended to have this inspection done prior to final plant upgrade design. The concrete spalling at the rail posts should be cleaned and repaired with a repair mortar to mitigate further reinforcing steel corrosion which could lead to further degradation and spalling of the concrete walls. STRUCTURAL CONDITION ASSESSMENT 8 Facility 42: Final Clarifiers General Information The final clarifiers consist of two (No. 4 and No. 5) buried, open‐topped, reinforce concrete circular basins constructed in 1990. The basins have an 80 foot interior diameter with a wall height of about 20 feet. The foundation slab slopes to the exterior walls. The interior mechanisms and launders are painted steel. No modifications to the structures are currently proposed for the plant upgrade design. Visual Condition Assessment Final Clarifier No. 4 was taken offline, drained, and cleaned for the visual observation. The concrete surfaces appeared to be in good condition free of observable cracks and wear or corrosion. Areas of the concrete wall surface adjacent to the launder supports showed removal of mortar and some exposed aggregate. Since the launder was recently painted, it is assumed that the concrete surface was abrasive blasted in these areas as a result of abrasive blasting of the launder steel during paint preparation operations (Figure 12). Figure 12: Concrete Wall at Launder Support Final Clarifier No. 5 was not observed from the interior, but given the recent construction of the two basins and good condition of No. 4, it is assumed that the basins are in similar condition. Recommendations The concrete structure and steel mechanism/launder appeared to be in good condition. With continued maintenance and painting, the basins should remain in normal operation for their full life‐expectancy without any proposed repairs or modifications. STRUCTURAL CONDITION ASSESSMENT 9 Facility 43: Secondary Clarifier General Information The Secondary Clarifier (Clarifier No. 3) was constructed in 1964. It is a buried, open‐topped, reinforced concrete circular basin. The basin has a 140 foot interior diameter and a 9 foot wall height to the top of the exterior launder. The foundation slab slopes approximately 5 feet to the center and has a 2 inch grout topping. The mechanism and weirs are painted steel. The plant upgrade design does not currently require this basin to remain in operation following upgrades. There is a chance the structure could be repurposed for another plant process such as odor control operations which would require removal of the mechanism and a new cover. Visual Condition Assessment The basin was taken out of surface, drained and mostly cleaned for the assessment. The interior concrete surfaces, including the grout topping, have a corrosion resistant coating. The coating appeared to be in good condition and bonded to the substrate without observable cracks. The floor was sounded by chain‐drag to identify locations where the grout topping was not adequately bonded to the concrete slab below. About 70% of the surface was checked with the chain‐drag and it appears that less the 5% of the total grouted area is not bonded and only in small areas (4‐6 square feet). Recommendations The structure appears to be in good condition. No further testing is advised at this time until the purpose for this structure is fully understood. Any change in loading that causes an increase would require a structural evaluation including seismic analysis. If the structure is to be strengthened in any way as part of proposed modifications, it may be advisable to take concrete samples to aid in the design to take advantage of concrete compressive strengths greater than original design. STRUCTURAL CONDITION ASSESSMENT 10 Facility 70: DAF Thickener General Information The DAF Thickener facility is a 35 foot diameter, circular, reinforced concrete tank with an aluminum cover. The wall height is 17 feet. The interior concrete slab slopes to the center. The foundation is approximately 5 feet below existing grade at the perimeter. It has a painted steel mechanism in the interior. For the plant upgrade design, the structure is proposed to be repurposed for sludge storage which would involve the removal of the mechanism. Visual Condition Assessment The tank was drained and cleaned for access to the interior for a visual assessment. The floor slab and walls were sounded with a hammer in various locations and no distressed areas were discovered. The top of slab was scarified in some locations in a circular arc which appeared to be a result of the mechanism or objects trapped below the mechanism abrading the surface of concrete (Figure 13). Some exposed aggregate was observed in these locations. Other than these markings, the floor slab appeared to be in good condition with insignificant corrosion attack. The concrete walls had a corrosion resistant coating that appeared to be in good condition in all locations except for some areas where the coating was de‐bonding and protruding from the concrete surface (Figure 14). The de‐ bonding was localized behind a pipe header that ran the perimeter of the wall about 7 feet from the floor. Since this appeared to be the only area exhibiting coating issues and was adjacent to the header, it is likely the concrete was not well prepared behind this pipe header prior to coating application. Figure 14: Coating Failure Figure 13: Abraded Floor Slab STRUCTURAL CONDITION ASSESSMENT 11 The steel mechanism had a corrosion resistant coating that appeared to be in good condition below the water level. Above the water level, there was steel corrosion observed on the mechanism members and center pier with the cover plates showing severe corrosion along the edge of the plates. Several support angles above the water level also showed signs of corrosion (Figure 15). The aluminum cover was in good condition and did not appear to have a significant amount of corrosion. There were some white colored spots observed on the underside of the cover which could be a sign of mineral deposits from condensation or possible light corrosion. The underside of the cover was not closely inspected at time of observation due to access. Loss of material was not evident. The painted steel stair tower supports at the exterior of the structure were in good condition, but showed loss of paint and rust in various locations at the corners and ends of members. The corrosion is minimal and likely due to loss of coating at these locations. Recommendations The concrete appeared to be in good condition and is not expected to require any repairs or upgrades to continue to safely hold contents for the proposed process changes. The concrete coating will likely require repair or complete resurfacing. The slab coating is nearly gone. Depending on the process modifications, the floor may require a new coating and should be evaluated be a corrosion engineer. The steel mechanism is proposed to be removed for the change in process. If the mechanism is to remain, it will require blast cleaning and coating to extend the life of the steel. The steel stair tower should be blast‐cleaned to remove rust and painted to prevent further corrosion. This could be completed locally at just those areas showing signs of rust. Figure 15: Mechanism Coating Failure and Corrosion STRUCTURAL CONDITION ASSESSMENT 12 Facility 80: Digester No. 1 General Information Digester No. 1 was built in 1952. It is a reinforced concrete, circular tank with a 60 foot inside diameter and a depth of 25 feet from top of wall to foundation. The foundation is a reinforced concrete mat slab and the roof is a reinforced concrete slab sloping from the center to the walls. The tank is buried approximately 11 feet from top of foundation. This digester facility is expected to remain operating as a digester following plant upgrades. Several wall penetrations are proposed for new piping through the existing wall. Visual Condition Assessment The digester was in service with no access to the interior for a visual assessment. From the exterior, the concrete walls appeared sound with no visible cracks or other defects of note. The concrete roof slab was weathered with some visible aggregate popouts no more than ½” deep by 1” wide and some areas of random map cracking (Figure 16). The surface had some rust colored staining likely from the process piping drains on top of the roof. The process equipment and piping on the roof were anchored in the slab and to equipment pads. Recommendations Since the interior of the digester could not be assessed, any modifications to the structure required for the plant upgrades will assume the structure is in fair condition and match that shown on the record drawings. Where discrepancies are discovered from that shown on the drawings, adjustments or repairs may be required. Additionally, any concrete coatings may require repair where found to be failing. A more thorough inspection to fully assess any required repairs would require the digester be taken out of service, drained and cleaned. It is recommended to have this inspection done prior to final plant upgrade design. The existing wall stresses will need to be evaluated for final capacity considering the new openings and oversized concrete collars may be required on the existing wall to bridge the stress over these new pipe openings. The equipment and pipes on the roof span between adjacent digesters and flexibility of these pipes and their connections was not confirmed. Support upgrades are not required for the existing pipes considering seismic drift of the digesters, but it is recommended that critical piping components be identified. Any that must remain in service following an earthquake should be evaluated and flexible connections added and/or supports modified as required to provide the required flexibility in the piping and components to avoid damage due to relative seismic lateral drift of the digester structures. Figure 16: Roof Slab Surface Map Cracking and Popouts STRUCTURAL CONDITION ASSESSMENT 13 Facility 86: Dewatering Facility General Information The Dewatering facility consists of two separate three sided pre‐fabricated metal buildings with a shared pre‐fabricated metal canopy on the open sides of the buildings. They are supported by separate concrete slab foundations with thickened footings at the perimeter. The buildings each are approximately 40 feet square in plan with a mono‐slope roof varying in height from about 21 to 22 feet. One of the metal buildings, housing a belt press, was built first and the original date of construction is unknown. The other metal building, housing a dewatering screw press, and associated canopy were constructed in 2015. The canopy was built integrally with the original metal building and is rigidly attached with added columns and girders in the original metal building. The canopy is isolated from the new metal building constructed at the same time. The canopy is approximately 95 feet long covering the entrance of the two metal buildings and about 45 feet wide. For the plant upgrade design, equipment replacement or additions are proposed interior to the metal buildings. Visual Condition Assessment During the visual assessment, metal building members were observed to be in good condition with little to no corrosion. The paint system appeared to be in good condition. No damage or excessive deflections in the steel members was observed. Miscellaneous equipment and piping were observed to be supported by existing roof steel members and appeared to be in good condition. Recommendations Overall, the buildings appeared to be in good condition and the design capacities are expected to match original design. However, since the structures are pre‐fabricated metal buildings and appear to be performance specified, the actual member sizes and capacities cannot be confirmed unless additional information from the original construction submittals can be reviewed. These documents were not available at time of assessment. Any modifications to the building structure or increased loads due to additional equipment supported to the buildings may provide challenges. The capacities of the existing members would need to be evaluated. Without actual member sizes, the steel shapes would have to be field measured to confirm capacities. Where new or replaced equipment or piping is proposed, it is recommended to support from the existing foundation to avoid additional loading to the existing structure and thus eliminate the need to evaluate the existing structures for structural capacity that meets current code requirements. This page intentionally blank Appendix B Equipment List This page intentionally blank STATUS (NEW, DEMO, UPGRADE)FACILITYDESCRIPTIONQUANTITYLOAD(HP)Demand KVA CS/VS VOLTAGEPHASE (1 or 3)DUTY/STANDBYSTANDBY POWER REQUIRED?ELECTRICAL POWERSOURCEMANUFACTURER / MODELUPGRADE14EQ POND RETURN PUMP250VSUPGRADE20PRIMARY SCUM PUMP254.66CS 230/460 3D/SUPGRADE20PRIMARY CLARIFIER MECHANISM20.50.466CSD/DUPGRADE22PRIMARY SLUDGE FEED PUMP22.52.33VS 460 3D/SNEW25FLOW EQUALIZATION FEED PUMP2125116.5VS 460 3D/SNEW30BIOREACTOR 1&2 MLR PUMP 21614.912VSDYNEW30BIOREACTOR 1&2 ANOXIC MIXERS6422.368CSDYDEMO30EXISTING BLOWERS0DEMO30EXISTING WAS PUMPS0NEW30WAS PUMPS254.66VSD/SNNEW35BIOREACTOR 3&4 MLR PUMP21629.824VSDYNEW35BIOREACTOR 3&4 ANOXIC MIXERS6422.368CSDYNEW35WAS PUMPS254.66VSD/SNNEW36POLYMER BLEND UNIT30.25VSNEW36FERRIC METERING PUMP20.25VSNEW36CARBON METERING PUMP20.25VSNEW28PRIMARY EFFLUENT MIXER10.50.466CSDNNEW28PRIMARY EFFLUENT SCREENS223.728CSD/D/SYNEW28 PRIMARY EFFLUENT SCREENGINGS WASHER/COMPACTOR 27.56.99CSDYNEW40BLOWERS5200745.6VSD/SYNEW40MEMBRANE FEED PUMPS650139.8VSD/D/SYNEW40PERMEATE PUMPS51614.912VSD/SYNEW40AIR SCOUR BLOWERS35093.2VSD/D/SYNEW40BLOWER ROOM EF154.66VS 480DNEW40ELECTRICAL ROOM AHU15551.26VS 480DNEW40MEMBRANE PACKAGE SYSTEM1NEW54UV POWER DISTRIBUTION (1/REACTOR)634kVA204NA 480D/D/D/D/D/SNEW54UV CONTROL CENTER11.2kVA1.2NA 120DNEW62SIDESTREAM FEED PUMPS254.66CSD/SNDEMO70DAF THICKENER COLLECTOR10DEMO70PRESSURIZATION PUMP 1 & 22 0DEMO70MIXED SLUDGE GRINDER 1 & 220DEMO70THICKENED SLUDGE PUMP 1 & 2 20NEW64SIDESTREAM MIXER15VSNEW64SIDESTREAM BLOWER215VSRELOCATED68COOLING TOWERS33083.88CS 460 3D/D/DNEW68COOLING TOWERS33083.88CS 460 3D/D/DNEW68COOLING TOWER PUMPS620111.84CS 460 3 D/D/D/D/D/DNEW68COOLING TOWER WASH PUMP12018.64CS 460 3DNEW68COOLING TOWER ISOLATION VALVES240NEW68COOLING TOWER BASIN DRAIN VALVES60NEW68EFFLUENT GATE10NEW70BLENDING SLUDGE TANK MIXING PUMP22018.64VS 460 3D/SNNEW70BLENDED SLUDGE PUMP21018.64VS 460 3 D/S CAN BE D/DNNEW72W2 WATER BOOSTER PUMP235.592VS3 D/S CAN BE D/DNNEW72ROTARY DRUM THICKENER MIXER211.864VS 460 3 D/S CAN BE D/DNNEW72ROTARY DRUM THICKENER235.592VS 460 3 D/S CAN BE D/DNNEW72ROTARY DRUM THICKENER BOOSTER PUMP259.32CS 230/460D/S CAN BE D/DNNEW72THICKENED SLUDGE PUMP259.32VS 460 3 D/S CAN BE D/DNNEW72MCC G BLDG AHU15551.26VS 480DNEW72BLENDED SLUDGE POLYMER METERING PUMP210.932VSDEMOTF FEED PUMPS0DEMOSECONDARY CLARIFIER MECHANISM0DEMOSECONDARY SLUDGE PUMPS0DEMOSECONDARY SCUM PUMPS0Equipment List STATUS (NEW, DEMO, UPGRADE)FACILITYDESCRIPTIONQUANTITYLOAD(HP)Demand KVA CS/VS VOLTAGEPHASE (1 or 3)DUTY/STANDBYSTANDBY POWER REQUIRED?ELECTRICAL POWERSOURCEMANUFACTURER / MODELDEMOFINAL CLARIFIER MECHANISM0DEMOFINAL CLARIFIER RAS PUMPS0DEMOFINAL CLARIFIER SCUM PUMPS0DEMOTF RECIRCULATION PUMPS0DEMOTERTIARY FILTER (ALL)0NEW83DIGESTER MIXING PUMP35093.2VS 460 3D/D/SNNEW83DIGESTER HEATING PUMP359.32CS 230/460D/D/SNNEW83HOT WATER PUMP 359.32CS 230/460D/D/SNNEW83SLUDGE TRANSFER PUMP259.32VS 230/460 3 D/S CAN BE D/DNNEW83DIGESTER HEAT EXCHANGER30NEW86POLYMER FEED PUMP NO. 2110.932VSSNNEW86FLOC TANK MIXER NO. 2110.932CSSNEW86SCREW PRESS NO. 2154.66VS 230/460SNNEW86DEWATERING MANHOLE PUMPS25VSNEW86FILTRATE PUMPS254.66CSD/SNNEW88ODOR CONTROL FANS24037.28VS 460 3D/SNEW88ODOR CONTROL STACK FANS259.32CS 460 3D/DNewWater Resource Center500Equipment List Appendix C Architectural Diagrams and Plans This page intentionally blank Building Material AlternativesSystem Lifespan/ DurabilityMaintenance Cost Sustainability CommentsMetal Panels $ Recyclable Upper level exteriorcladdingSource: NoCal/SoCalCor Ten Steel Screen $$ Recycled, recyclable Use at guardrails and stairwells/entrySource: SoCalAluminum Storefront and Windows$ Recyclable Use minimallySource: SoCalFiber Cement Rainscreen $ Recycled Warm colors, porous Use lower levels exterior claddingSource: NoCalConcrete Masonry Units $$ Recycled, recyclable Heavy, porousSource: SLO!Architectural Concrete $$$ Recycled Use minimally at window sillsSource: SLO!Cross Laminated Timber $$ All natural, recyclable Installation quick, exteriorcorridorSource: WA/BCStructural Insulated Panel System$$ Certified, RecyclableFor structure of office Installation quickSource: CA This page intentionally blank ENVIRONMENTAL COMPLIANCEENVIRONMENTAL COMPLIANCELABORATORYLAB OFFICES/MANAGERSAMPLEPREP1EQUIPMENT: scale, buckets, ice chests, glass-ware storage, tubing, , sample refrigerator, fume hood, ph kits, chemical storage (acid), acid resistant sinks, soap, towels, gloves, autoclave, eyewash, safety showerPARKING FOR OUTSOURCED TESTINGSAMPLE CONTAINER STORAGE AND SAMPLERICE MAKER(3) OFFICESW/PRINTER/COPIER2LOCKERSHOWER/ROOMEQUIPMENTVENTILATED ACID STORAGE1PROGRAMCOMMON SPACESSUPPORTOTHER PROGRAMDIRECTINDIRECTREMOTELEGENDRECEIVINGROOMSECUREOUTSOURCEREFRIGERATORPARKING2 SHARED FACILITIES PUBLIC WORKS AND PUBLIC UTILITIESSHARED FACILITIESBULK MATERIALS AND LOADERROLLING STOCK STORAGE/PARKINGTRASH/RECYCLING/GREENWASTE/SPOILS/DECANTBARK CHIP LANDSCAPING MATERIALSTREET SWEEPERDECANTING @ OLD DRYING BEDS FOR STREET SWEEPERFORKLIFTSLOCKER ROOMS/SHOWERSFUELING STATIONPROGRAMCOMMON SPACESSUPPORTOTHER PROGRAMDIRECTINDIRECTREMOTELEGENDPKNG/CARPOOL/VANPOOL WATER DISTRIBUTION WATER DISTRIBUTION DRINKING WATER SHOP (METAL/WELDING) TRASH/RECYCLING/ GREENWASTE/SPOILS/ DECANT INFREQUENT USE STORAGE/TOOLS DAILY USE STORAGE/TOOLS TEAM MEETING SPACE CREW TRUCK PARKING (COVERED) BREAK ROOM/ KITCHEN QUIET COMPUTER WORK STATION SUPERVISOR’S OFFICE PROGRAM COMMON SPACES SUPPORT OTHER PROGRAM DIRECT INDIRECT REMOTE LEGEND CONTROL ROOM/ SCADA READY ROOM / EMERGENCY SUPPLIES PPE/ SAFETY GEAR LOCKER ROOMS/ SHOWERS PKNG/ CARPOOL/ VANPOOL LABORATORY LABORATORY FECAL COLIFORM TEST TURBIDITY TSS/TDS TEST (SOLIDS) PH./DISS. OX./ CHLOR/ALKALINITY TEST (LIQUIDS) LAB OFFICES/ MANAGER RECEIVING ROOM SECURE OUTSOURCE REFRIGERATOR SAMPLE PREP PARKING EQUIPMENT 1 EQUIPMENT: ovens, dessicators, glassware storage, sterile water, uv light, color charts, nephelometer, turbidimeter, sample refrigerator, scale, fume hood, ph kits, chemical storage (including sulfuric acid), sinks, soap, towels, gloves, autoclave, eyewash, safety shower, (3) Fisher incubators PARKING FOR OUTSOURCED TESTING: all BOD, TKN, ammonia, COD, metals, organics, TOC, NOMA, THMs, CTR 1 ENVIRONMENTAL COMPLIANCE SAMPLE CONTAINER STORAGE AND SAMPLER SAMPLER CLEANING STATION ICE MAKER VENTILATED ACID/CHEMICAL STORAGE (3) OFFICES W/PRINTER/COPIER 2 2 PROGRAM COMMON SPACES SUPPORT OTHER PROGRAM DIRECT INDIRECT REMOTE LEGEND LOCKER/ SHOWER ROOM VENTILATED ACID STORAGE INTERNAL TESTING REFRIGERATOR CONFERENCE ROOM FACILITY BIKES MECHANICAL MAINTENANCEWRRFMAINTENANCECHIEFMAINTENANCE TECHNICIANPLANTSUPERVISOR COLLECTIONSOPERATIONSCOGENPARTSSTORAGE SHEDOILSTORAGESHOPPPE/SAFETY GEARBREAK ROOM/KITCHENPARKING/CARPOOL/VANPOOL1WASTEOILCLEANOILSHOP ITEMS: disc sander, lathe, bridgeport mill, arbor press, portable acetylene welder, workbenches: shared (2)- 9' long benches ,flammable closet/cabinet (solvents, spray paint)pipe threaded, cabinet filled with electric hand tools, lockable storage 6'x10' containing consumables, micrometers, fine tools, ladders, bead blaster- stored outside under cover betweenmaintenance sheds alongside air compressor55 gallon clean oil drum and one waste oil drum.1MAINTENANCE TECHNICIANSDAILY MEETING (SHIFT CHANGE)LOCKER/SHOWERROOM/WCLABORATORYFABRICATIONWELDING SHOPGRADE 2 EI&CPROGRAMCOMMON SPACESSUPPORTOTHER PROGRAMDIRECTINDIRECTREMOTELEGEND CONTROLROOM/SCADAOFFICESPACEPRINTROOMMORNING MEETING ROOMGARDEN SHED MANAGERS/ SUPERVISORSMANAGERS/SUPERVISORSBREAK ROOM/KITCHENLOCKER/SHOWER ROOM/WCARCHIVESMALLCONFERENCEROOM/HOTELLINGALL STAFF CONFERENCEROOMPROGRAMCOMMON SPACESSUPPORTOTHER PROGRAMDIRECTINDIRECTREMOTELEGEND ENVIRONMENTAL COMPLIANCEWRRF MECHANCIALMAINTENANCEWRRF OPERATIONSWRRF WASTEWATERCOLLECTIONSWATERDISTRIBUTIONPLANTPRINT/COPYROOMMORNING MEETING ROOM WRRF OPERATIONSWRRFOPERATIONSCHIEFOPERATORPLANTSUPERVISORCITY BULKMATERIALSMAINTANENCE /TOOLSEI&CSUPPORTLABORATORYFACILITYBIKESPPE/SAFETY GEARMORNING MEETING ROOMLOCKER/SHOWERROOMCONTROLROOM/SCADALOFFICESPACEPRINTROOMPKNG/CARPOOL/VANPOOLBREAK ROOM/KITCHENSITE EMERGENCY SUPPLIESiPAD CHARGINGSTATIONPROGRAMCOMMON SPACESSUPPORTOTHER PROGRAMDIRECTINDIRECTREMOTELEGEND PROCESS LAB(S) WASTEWATER COLLECTIONSWASTEWATER COLLECTIONSWRRF MAINTANENCE GROUPWASTEWATER SHOP (METAL/WELDING)TRASH/RECYCLING/GREENWASTE/SPOILS/DECANTPPE/SAFETY GEARINFREQUENT USE STORAGE/TOOLSDAILY USE STORAGE/TOOLSTEAM MEETING SPACECREW TRUCK PARKING (COVERED)BREAK ROOM/KITCHENLOCKER ROOMS/SHOWERSQUIET COMPUTER WORK STATIONSUPERVISOR’SOFFICEPROGRAMCOMMON SPACESSUPPORTOTHER PROGRAMDIRECTINDIRECTREMOTELEGEND PKNG/CARPOOL/VANPOOL UPDNDNUPOUTDOOR TRAININGCOURTYARDDepartment LegendCirculationLaboratoryOpen AirCirculationPrivate/StaffPublicServiceLANDSCAPINGLANDSCAPING DNDNOPEN TO BELOWLAB ROOF BELOWMAINTENANCE ROOF BELOWLARGE CONFERENCEROOM ROOF BELOWOPEN TO BELOWDepartment LegendCirculationOpen AirCirculationPrivate/StaffService 12' - 8"15' - 2"12' - 8"25' - 8"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:37 AMA600 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Exterior Mud Room 1/8" = 1'-0"2 Ground Floor - Safety Equipment Room 44' - 2" 4' - 10"4' - 10"53' - 8"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:37 AMA601 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor -Public Interpretive Center W/ Riser Room Outdoor Classroom Area with Landscaping 40' - 0"20' - 0"31' - 8" DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:37 AMA602 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Large Conference Room 18' - 7"23' - 8"11' - 10"11' - 10"9' - 2"6' - 2"8' - 4"WOMENS MENS 17' - 4"44' - 2"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:38 AMA603 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Mens and Womens Restrooms 1/8" = 1'-0"2 Ground Floor - Mechanical/Electrical Room 17' - 1"44' - 2"25' - 0"5' - 10"13' - 4"44' - 2"13' - 4"5' - 10"25' - 0"27' - 9 1/2" DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:39 AMA604 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor -Womens Locker Room 1/8" = 1'-0"2 Ground Floor - Mens Locker Room 13' - 8"13' - 4"5' - 10"25' - 0"3' - 0" 16' - 7 1/2" JANITOR MUD ROOM HALL DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:39 AMA605 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Janitor/Interior Mud Room 15' - 8"5' - 2"26' - 8 1/2"18' - 7"25' - 7"STORAGE SAMPLE RECEIVING ROOM CART SECURE REFRIG- ERATOR HALL LABORATORY SPACE 5' - 10"5' - 0"7' - 8"7' - 2"7' - 8"5' - 0"5' - 10"18' - 6"18' - 6"5' - 0"5' - 0"5' - 0"5' - 0"5' - 0" DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:39 AMA606 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Regulatory Laboratory 30' - 11 5/8"40' - 0"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:40 AMA607 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Warehouse 20' - 0"40' - 0"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:40 AMA608 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Water Distribution Shop 20' - 0"40' - 0"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:40 AMA609 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Waste Water Collections Shop 31' - 11 5/8"40' - 0"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:40 AMA610 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Ground Floor - Maintenance Shop 10' - 10"11' - 10" SUPERVISOR OFFICE SUPERVISOR OFFICE HOTELLING OFFICE OPERATORS FLEX OFFICE STORAGE RECEPTION HALL 44' - 2" 10' - 10"14' - 10"14' - 0"13' - 10"14' - 0"9' - 4"10' - 0"8' - 2"10' - 0"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:40 AMA611 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Server Room 1/8" = 1'-0"2 Upper Floor - Office Block/ Reception in Operations 22' - 8" CONTROL ROOM OPERATORS TEAM SPACE 44' - 6"20' - 0"24' - 6"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:41 AMA612 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Operators Team Space/Control Room WOMENS MENS 11' - 10"11' - 10"23' - 8"9' - 2"6' - 2"8' - 4"8' - 4"10' - 0"8' - 2" 18' - 7" JANITOR STORAGE 42' - 0"18' - 4"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:41 AMA613 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Mens and Womens Restroom/Janitor/Storage 19' - 2" 9' - 2"10' - 0"14' - 10"47' - 6"32' - 8"14' - 10"17' - 10"TEAM OFFICE FLEX OFFICE SUPERVISOR OFFICE PPE CUBBIESMAINTENANCE TEAM SPACE DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:41 AMA614 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Maintenance Team Space/Offices SUPERVISOR OFFICE WWC FLEX OFFICE WASTE WATER COLLECTIONS TEAM SPACE PPE CUBBIES19' - 2" 9' - 2"10' - 0"47' - 6"14' - 10"32' - 8"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:41 AMA615 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Waste Water Collections Team Space/Offices LAB CUBICLES SUPERVISOR OFFICE LAB FLEX OFFICE LAB FLEX OFFICE 19' - 2" 9' - 2"10' - 0"14' - 10"32' - 8"47' - 6"14' - 10"17' - 10"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:42 AMA616 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Laboratory Team Space/ Offices SUPERVISOR OFFICE WD FLEX OFFICE WATER DISTRIBUTION TEAM SPACE PPE CUBBIES18' - 4" 9' - 2"9' - 2"14' - 10"32' - 8"47' - 6"DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:42 AMA617 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Water Distribution Team Space/Offices BREAKROOMLUNCH CUBBIESOUTDOOR DECK 44' - 2"10' - 7 1/2"10' - 4 1/2"21' - 6"9' - 3"65' - 2"28' - 7"2' - 2" DATESCALE PROJECT NUMBER DRAWN BY CHECKED BY DRAWING PROJECT NAME SHEET NUMBER 1/8" = 1'-0"6/22/2016 9:46:42 AMA618 Enlarged Floor Plans Author 06.21.16 Project Number 201533.00 Project Name: WRRF SLO 1/8" = 1'-0"1 Upper Floor - Breakroom/Outdoor Deck Public Works Public Utilities Shared WRRF Public Utilities Future Development