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HomeMy WebLinkAboutSouth Hills Radio Site Upgrades - Provisions SPECIAL PROVISIONS FOR CITY OF SAN LUIS OBISPO South Hills Radio Site Upgrades Specification No. 91584 MARCH 2019 PUBLIC WORKS DEPARTMENT ENGINEERING DIVISION 919 Palm Street San Luis Obispo, CA 93401 (805) 781-7200 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS ii South Hills Radio Site Upgrades Specification No. 91584 Approval Date: March 5, 2019 <<Engineer of Record Stamp>> <<Signature Date>> You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS iii TABLE OF CONTENTS NOTICE TO BIDDERS .................................................................................................... V BID SUBMISSION ...............................................................................................................................V BID DOCUMENTS .............................................................................................................................. VI PROJECT INFORMATION................................................................................................................. VII QUALIFICATIONS ............................................................................................................................. VII AWARD .............................................................................................................................................. IX ACCOMMODATION ........................................................................................................................... IX BID FORMS .................................................................................................................... A BID ITEM LIST FOR SOUTH HILLS RADIO SITE UPGRADES, SPECIFICATION NO. 91584 .............A LIST OF SUBCONTRACTORS ........................................................................................................... C PUBLIC CONTRACT CODE SECTION 10285.1 STATEMENT ........................................................... D PUBLIC CONTRACT CODE SECTION 10162 QUESTIONNAIRE....................................................... D PUBLIC CONTRACT CODE SECTION 10232 STATEMENT .............................................................. D LABOR CODE SECTION 1725.5 STATEMENTS ................................................................................ D NON-COLLUSION DECLARATION ..................................................................................................... F BIDDER ACKNOWLEDGEMENTS ..................................................................................................... G QUALIFICATIONS .............................................................................................................................. H ATTACH BIDDER'S BOND TO ACCOMPANY BID ............................................................................... I SPECIAL PROVISIONS ................................................................................................ 10 DIVISION I GENERAL PROVISIONS ................................................................................................. 10 1 GENERAL ................................................................................................................................... 10 2 BIDDING ..................................................................................................................................... 10 3 CONTRACT AWARD AND EXECUTION ..................................................................................... 10 4 SCOPE OF WORK ...................................................................................................................... 10 5 CONTROL OF WORK ................................................................................................................. 11 6 CONTROL OF MATERIALS ........................................................................................................ 11 7 LEGAL RELATIONS AND RESPONSIBILITY TO THE PUBLIC ................................................... 11 8 PROSECUTION AND PROGRESS ............................................................................................. 11 DIVISION II GENERAL CONSTRUCTION ......................................................................................... 11 13 WATER POLLUTION CONTROL ............................................................................................... 11 15 EXISTING FACILITIES .............................................................................................................. 11 16 TEMPORARY FACILITIES ........................................................................................................ 11 DIVISION III EARTHWORK AND LANDSCAPE ................................................................................. 11 19 EARTHWORK ........................................................................................................................... 11 20 LANDSCAPE ............................................................................................................................. 11 21 EROSION CONTROL ................................................................................................................ 11 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS iv DIVISION V SURFACINGS AND PAVEMENTS ................................................................................. 12 36 GENERAL ................................................................................................................................. 12 37 BITUMINOUS SEALS ................................................................................................................ 12 38 RESERVED ............................................................................................................................... 12 39 ASPHALT CONCRETE ............................................................................................................. 12 40 CONCRETE PAVEMENT .......................................................................................................... 12 41 EXISTING CONCRETE PAVEMENT ......................................................................................... 12 42 GROOVE AND GRIND CONCRETE .......................................................................................... 12 43–44 RESERVED ......................................................................................................................... 12 DIVISION VI STRUCTURES .............................................................................................................. 12 46 GROUND ANCHORS AND SOIL NAILS .................................................................................... 12 51 CONCRETE STRUCTURES...................................................................................................... 12 55 STEEL STRUCTURES .............................................................................................................. 12 60 EXISTING STRUCTURES ......................................................................................................... 12 DIVISION VIII MISCELLANEOUS CONSTRUCTION ......................................................................... 12 77 LOCAL INFRASTRUCTURE...................................................................................................... 12 78 INCIDENTAL CONSTRUCTION ................................................................................................ 12 80 FENCES .................................................................................................................................... 12 DIVISION X ELECTRICAL WORK ..................................................................................................... 12 86–88 RESERVED ......................................................................................................................... 12 DIVISION XII BUILDING CONSTRUCTION ....................................................................................... 12 99 BUILDING CONSTRUCTION .................................................................................................... 12 SECTION 01045 EXISTING FACILITIES ........................................................................................... 12 SECTION 01110 SUMMARY OF WORK ............................................................................................ 26 SECTION 01140 WORK RESTRICTIONS ......................................................................................... 29 SECTION 01200 MEASUREMENT AND PAYMENT .......................................................................... 33 SECTION 01330 SUBMITTALS ......................................................................................................... 43 SECTION 01520 CONSTRUCTION FACILITIES ................................................................................ 48 SECTION 01700 CONTRACT CLOSEOUT ........................................................................................ 52 SECTION 01710 MOBILIZATION....................................................................................................... 57 SECTION 01730 OPERATION AND MAINTENANCE DATA ............................................................. 60 SECTION 02050 DEMOLITION .......................................................................................................... 65 SECTION 02060 SOILS AND AGGREGATES FOR EARTHWORK..................................................... 68 SECTION 02200 SITE CLEARING & PREPARATION ........................................................................ 74 SECTION 02260 EXCAVATION SUPPORT AND PROTECTION......................................................... 77 SECTION 02300 EARTHWORK ......................................................................................................... 85 SECTION 02318 TRENCHING .......................................................................................................... 96 SECTION 02820 CHAIN LINK FENCES AND GATES ...................................................................... 104 SECTION 02939 SEEDING .............................................................................................................. 111 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS v SECTION 10400 IDENTIFICATION DEVICES .................................................................................. 128 SECTION 13121 STEEL-REINFORCED CONCRETE PREFABRICATED BUILDING ...................... 135 SECTION 16010 GENERAL ELECTRICAL REQUIREMENTS ......................................................... 149 SECTION 16030 ELECTRICAL TESTS ........................................................................................... 159 SECTION 16060 GROUNDING ....................................................................................................... 166 SECTION 16111 RACEWAYS, BOXES AND FITTINGS .................................................................. 169 SECTION 16123 WIRES AND CABLES .......................................................................................... 182 SECTION 16235 ENGINE GENERATORS ...................................................................................... 187 SECTION 16413 AUTOMATIC TRANSFER SWITCH ...................................................................... 212 SECTION 16470 LOW VOLTAGE PANELBOARDS ......................................................................... 226 SECTION 16671 SURGE PROTECTIVE DEVICES (SPDS)............................................................. 233 SECTION 16785 SELF SUPPORTED TOWER ................................................................................ 238 APPENDIX A - FORM OF AGREEMENT ....................................................................... 0 NOTICE TO BIDDERS BID SUBMISSION Sealed bids will be received by the City of San Luis Obispo at the Public Works Administration Office located at 919 Palm Street, California 93401, until 2:00 p.m. on April 18, 2019 at which time they will be publicly opened and read aloud. Submit bid in a sealed envelope plainly marked: South Hills Radio Site Upgrades, Specification No. 91584 Any bid received after the time and date specified will not be considered and will be returned to the bidder unopened. Bids received by Fax or Email will not be considered. By submission of bid you agree to comply with all instruction and requirements in this notice and the contract documents. All bids must be submitted on the Bid Item List form(s) provided and submitted with all other Bid Forms included in these Special Provisions. Each bid must be accompanied by either a: 1. certified check 2. cashier's check 3. bidder's bond made payable to the City of San Luis Obispo for an amount equal to ten percent of the bid amount as a guaranty. Guaranty will be forfeited to the City San Luis Obispo if the bidder, to whom the contract is awarded, fails to enter into the contract. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS vi The City of San Luis Obispo reserves the right to accept or reject any or all bids or waive any informality in a bid. All bids are to be compared based on the City Engineer's estimate of the quantities of work to be done, as shown on the Bid Item List. Bids will only be accepted from bidders that are licensed in compliance with the provisions of Chapter 9, Division III of Business and Professions Code. The award of the contract, if awarded, will be to the lowest responsive bid submitted by a responsible contractor whose bid complies with the requirements prescribed. If the contract is awarded, the contract will be awarded within 60 calendar days after the opening of the bids. Failure to raise defects in the notice to bidders or bid forms prior to bid opening constitute a waiver of those defects. BID DOCUMENTS A copy of the plans and special provisions may be downloaded, free of charge, from the City’s website at: www.slocity.org/government/department-directory/public-works/public-works-bids- proposals A printed copy may be obtained at the office of the City Engineer by paying a non- refundable fee of: 1. $15.00 if picked up in person, or 2. $25.00 if by mailing to the office of the City Engineer Request must include Specification Number. The office of the City Engineer is located at: 919 Palm Street San Luis Obispo, CA 93401 Standard Specifications and Engineering Standards referenced in the Special Provisions may be downloaded, free of charge, from the City’s website at: www.slocity.org/government/department-directory/public-works/documents- online/construction-documents A printed copy may be obtained by paying a non-refundable fee of: 1. $16.00 if picked up in person, or 2. $21.00 if by mailing to the office of the City Engineer You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS vii You are responsible to obtain all issued addenda prior to bid opening. Addenda will be available to download at the City’s website listed above or at the office of the City Engineer. Contact the project manager, Shelsie Kloepper at (805) 783-7735 or the Public Works Department at (805) 781-7200 prior to bid opening to verify the number of addenda issued. You are responsible to verify your contact information is correct on the plan holders list located on the City’s website at: www.slocity.org/government/department-directory/public-works/public-works-bids- proposals. PROJECT INFORMATION In general, the project covers upgrades to the existing South Hills radio site, which is critical in providing communication for public safety radio and operations for the City’s public response teams. The project estimated construction cost is $650,000 Contract time is established as 60 working days. The fixed liquidated damages amount is established at $500 per day for failure to complete the work within the contract time. In compliance with section 1773 of the Labor Code, the State of California Department of Industrial Relations has established prevailing hourly wage rates for each type of workman. Current wage rates may be obtained from the Division of Labor at: https://www.dir.ca.gov/oprl/DPreWageDetermination.htm This project is subject to compliance monitoring and enforcement by the Department of Industrial Relations. There will be a walkthrough on March 26th, 2019 at 10am and 2pm. Bidders should meet where at time. QUALIFICATIONS You must possess a valid Class A Contractor's License at the time of the bid opening. You and any subcontractors required to pay prevailing wage must be registered with the Department of Industrial Relations pursuant to Section 1725.5 of the Labor Code. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS viii You must have experience constructing projects similar to the work specified for this project. Provide three similar reference projects completed as either the prime or subcontractor. All referenced projects must have been completed within the last five years from this project’s bid opening date. One of the three reference projects must have been completed under contract with a city, county, state or federal government agency as the prime contractor. Failure to provide reference projects as specified in this section and as required on the qualification form is cause to reject a bid as being non-responsive. The City reserves the right to reject any bid based on non-responsiveness if a bidder fails to provide a bid that complies with all bidding instructions. The City reserves the right to reject a responsive bid based on the non-responsibility of the bidder if the Director of Public Works or Designee finds, after providing notice and a hearing to the bidder, that the bidder lacks the 1. knowledge 2. experience, 3. or is otherwise not responsible as defined in Section 3.24 of the San Luis Obispo Municipal Code to complete the project in the best interest of the City. Rejected bidders may appeal this determination. Appeal must comply with the requirements in this Notice to Bidders. It is the City of San Luis Obispo’s intent to award the contract to the lowest responsive bid submitted by a responsible bidder. If in the bidder’s opinion the contract has been or may be improperly awarded, the bidder may protest the contract award. Protests must be filed no later than five working days after either: 1. bid opening date 2. notification of rejected bid. Protest must be in writing and received by the project manager located at: 919 Palm Street San Luis Obispo, CA 93401. Valid protests must contain the following information: 1. the reasons for the protest 2. any supporting documentation 3. the ruling expected by the City to remedy the protest. Any protest not containing all required information will be deemed invalid and rejected. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) NOTICE TO BIDDERS NOTICE TO BIDDERS ix The City will consider additional documentation or other supporting information regarding the protest if submitted in compliance to the specified time limits. Anything submitted after the specified time limit will be rejected and not be considered. The Director of Public Works or Designee may request additional information to be submitted within three days of the request, unless otherwise specified, and will notify the protester of ruling within ten days of determination. If the protester is not satisfied with ruling, the protester may appeal the ruling to the City Council in compliance with Chapter 1.20 of the City of San Luis Obispo Municipal Code. Pursuant to the Public Records Act (Government Code, § 6250, et seq.), the City will make public records available upon request. AWARD The lowest bidder will be determined using the BID TOTAL. As a condition to executing a contract with the City, two bonds each equal to one hundred percent of the total contract price are required in compliance with Section 3- 1.05 of the Standard Specifications. You may substitute securities for moneys withheld under the contract in compliance with the provisions of the Public Contract Code, Section 10263. ACCOMMODATION If any accommodations are needed to participate in the bid process, please contact Kathryn Stanley at (805) 781-7200 or by Telecommunications Device for the Deaf at (805) 781-7107. Requests should be made as early as possible in the bidding process to allow time for accommodation. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS A BID FORMS All bid forms must be completed and submitted with your bid. Failure to submit these forms and required bid bond is cause to reject the bid as nonresponsive. Staple all bid forms together. THE UNDERSIGNED, agrees that they have carefully examined: 1. the location of the proposed work 2. the plans and specifications 3. read the accompanying instructions to bidders and propose to furnish all: 4. materials 5. labor to complete all the required work satisfactorily in compliance with 6. plans 7. specifications 8. special provi sions for the prices set forth in the bid item list: BID ITEM LIST FOR SOUTH HILLS RADIO SITE UPGRADES, SPECIFICATION NO. 91584 Item Item Unit of Estimated Item Price Total No. SS(1) Description Measure Quantity (in figures) (in figures) 1 Construction Coordination LS 1 2 Water Pollution Control LS 1 3 Remove Fence and Gate LF 150 4 Remove Diesel Fuel Tank and Concrete Pad LS 1 5 Remove Generator and Concrete Pad LS 1 6 Remove Building and Concrete Pad LS 1 7 Remove/Relocate Masts and Antennas EA 5 8 Clearing, Grubbing & Stockpile LS 1 9 Structure Excavation, Backfill and Compaction CY 15 10 Drilled Concrete Piers EA 3 11 Electrical Trench Excavation, Backfill and Compaction LS 1 12 Structural Concrete Foundation SF 340 13 Earthwork CY 42 14 Class II Aggregate Base CY 22 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS B Item Item Unit of Estimated Item Price Total No. SS(1) Description Measure Quantity (in figures) (in figures) 15 Generator LS 1 16 Steel Tower LS 1 17 Pre-Engineered Building LS 1 18 New Fencing and Gates LF 170 19 Fiber Roll LF 200 20 Hydroseed SY 65 21 Electrical Conduit, Wire & Cable Tray LS 1 22 Temporary Electrical Power Equipment (one month rental) LS 1 23 Automatic Transfer Switch LS 1 24 Meter Cabinet LS 1 25 Remove/Relocate/Retune Existing Radio Equipment LS 1 26 Grounding LS 1 Bid Total (or Base Bid) $ Company Name: (1) refers to section in the Standard Specifications, with modifications in the Special Provisions, that describe required work. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS C LIST OF SUBCONTRACTORS Pursuant to Section 4100 of the Public Contracts Code and section 2-1.33C of the standard specifications, the Bidder is required to furnish the following information for each Subcontractor performing more than 1/2 percent (0.5%) of the total base bid. Do not list alternative subcontractors for the same work. Subcontracting must not total more than fifty percent (50%) of the submitted bid except as allowed in section 5-1.13 of the standard specifications. For Streets & Highways projects, subcontractors performing less than ten thousand dollars ($10,000) worth of work need not be mentioned. Subcontractors required to pay prevailing wage, must be registered with the Department of Industrial Relations pursuant to Labor Code section 1725.5 to be listed. NOTE: If there are no subcontractors, write “NONE” and submit with bid. Name Under Which Subcontractor is Licensed License Number DIR Public Works Registration Number Address and Phone Number of Office, Mill or Shop Specific Description of Subcontract % of Total Base Bid Attach additional sheets as needed. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS D PUBLIC CONTRACT CODE SECTION 10285.1 STATEMENT In compliance with Public Contract Code Section 10285.1 (Chapter 376, Stats. 1985), the bidder hereby declares under penalty of perjury under the laws of the State of California that the bidder, or any subcontractor to be engaged by the bidder, has ____, has not ____ been convicted within the preceding three years of any offenses referred to in that section, including any charge of fraud, bribery, collusion, conspiracy, or any other act in violation of any state or federal antitrust law in connection with the bidding upon, award of, or performance of, any public works contract, as defined in Public Contract Code Section 1101, with any public entity, as defined in Public Contract Code Section 1100, including the Regents of the University of California or the Trustees of the California State University. The term "bidder" is understood to include any partner, member, officer, director, responsible managing officer, or responsible managing employee thereof, as referred to in Section 10285.1. NOTE: The bidder must place a check mark after "has" or "has not" in one of the blank spaces provided. The above Statement is part of the Bid. Signing this Bid on the signature portion constitute signature of this Statement. Bidders are cautioned that making a false certification may subject the certifier to criminal prosecution. PUBLIC CONTRACT CODE SECTION 10162 QUESTIONNAIRE In compliance with Public Contract Code Section 10162, the Bidder must complete, under penalty of perjury, the following questionnaire: Has the bidder, any officer of the bidder, or any employee of the bidder who has a proprietary interest in the bidder, ever been disqualified, removed, or otherwise prevented from bidding on, or completing a federal, state, or local government project because of a violation of law or a safety regulation? Yes No If the answer is yes, attach a letter explaining the circumstances PUBLIC CONTRACT CODE SECTION 10232 STATEMENT In compliance with Public Contract Code Section 10232, you hereby state under penalty of perjury, that no more than one final unappealable finding of contempt of court by a federal court has been issued against you within the immediately preceding two-year period because of your failure to comply with an order of a federal court which orders you to comply with an order of the National Labor Relations Board. LABOR CODE SECTION 1725.5 STATEMENTS The bidder has delinquent liability to an employee or the state for any assessment of back wages or related damages, interest, fines, or penalties pursuant to any final judgment, order, or determination by a court or any federal, state, or local administrative agency, including a confirmed arbitration award. Any judgment, order, or determination You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS E that is under appeal is excluded, provided that the contractor has secured the payment of any amount eventually found due through a bond or other appropriate means. Yes No The bidder is currently debarred under Section 1777.1 or under any other federal or state law providing for the debarment of contractors from public works. Yes No NOTE: The above Statements and Questionnaire are part of the Bid. Signing this Bid on the signature portion constitute signature of this Statement and Questionnaire. Bidders are cautioned that making a false certification may subject the certifier to criminal prosecution. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS F NON-COLLUSION DECLARATION I, , declare that I am of , the party making the foregoing bid that the bid is not made in the interest of, or on behalf of, any undisclosed person, partnership, company, association, organization, or corporation; that the bid is genuine and not collusive or sham; that the bidder has not directly or indirectly induced or solicited any other bidder to put in a false or sham bid, and has not directly or indirectly colluded, conspired, connived, or agreed with any bidder or anyone else to put in a sham bid, or that anyone refrained from bidding; that the bidder has not in any manner, directly or indirectly, sought by agreement, communication, or conference with anyone to fix the bid price of the bidder or any other bidder, or to fix any overhead, profit, or cost element of the bid price, or of that of any other bidder, or to secure any advantage against the public body awarding the contract of anyone interested in the proposed contract; that all statements contained in the bid are true; and, further, that the bidder has not, directly or indirectly, submitted his or her bid price or any breakdown thereof, or the contents thereof, or divulged information or data relative thereto, or paid, and will not pay, any fee to any corporation, partnership, company association, organization, bid depository, or to any member or agent thereof to effectuate a collusive or sham bid. Executed on , 20 , in __ I declare under penalty of perjury under the laws of the State of California that the foregoing is true and correct. (Signature and Title of Declarant) (SEAL) Subscribed and sworn to before me this _______day of _________, 20_____ Notary Public Company Name:____________________ You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS G BIDDER ACKNOWLEDGEMENTS By signing below, the bidder acknowledges and confirms that this bid is based on the information contained in all contract documents, including the notice to bidders, plans, specifications, special provisions, and addendum number(s) . (Note: You are responsible to verify the number of addenda prior to the bid opening.) The undersigned further agrees that in case of default in executing the required contract, with necessary bonds, within eight days, (not including Saturdays, Sundays, and legal holidays), after having received a mailed notice that the contract is ready for signature, the proceeds of the check or bond accompanying his bid will become the property of the City of San Luis Obispo. Licensed in accordance with an act providing for the registration of contractors, License No. , Expiration Date . The above statement is made under penalty of perjury, and any bid not containing this information "will be considered non-responsive and will be rejected” by the City. Signature of Bidder (Print Name and Title of Bidder) DIR– Public Works Registration No: Business Name (DBA): Owner/Legal Name: Indicate One: Sole-proprietor  Partnership Corporation List Partners/Corporate Officers: Name Title Name Title Name Title Business Address Street Address Mailing Address City, State, Zip Code Phone Number Fax Number Email Address Date You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS H QUALIFICATIONS Failure to furnish complete reference information ON THIS FORM, as specified in this project’s Notice to Bidders and indicated below, is cause to reject the bid. Additional information may be attached but is not a substitute for this form. Reference Number 1 Customer Name & Contact Individual Telephone & Email Project Name (Site Address): Is this similar to the project being bid? Yes □ No □ Describe the services provided and how this project is similar to that which is being bid: Date project completed: Was this contract for a public agency? Yes □ No □ Reference Number 2 Customer Name & Contact Individual Telephone & Email Project Name (Site Address): Is this similar to the project being bid? Yes □ No □ Describe the services provided and how this project is similar to that which is being bid: Date project completed: Was this contract for a public agency? Yes □ No □ Reference Number 3 Customer Name & Contact Individual Telephone & Email Project Name (Site Address): Is this similar to the project being bid? Yes □ No □ Describe the services provided and how this project is similar to that which is being bid: Date project completed: Was this contract for a public agency? Yes □ No □ You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) BID FORMS BID FORMS I ATTACH BIDDER'S BOND TO ACCOMPANY BID Know all men by these presents: That we ____________________________________________, AS PRINCIPAL, and _______________________________________________________, AS SURETY, are held and firmly bound unto the City of San Luis Obispo in the sum of: ____________________________________________________ Dollars (_____________) to be paid to said City or its certain attorney, its successors and assigns; for which payment, well and truly to be made, we bind ourselves, our heirs, executors and administrators, successors or assigns, jointly and severally, firmly by these presents: THE CONDITION OF THIS OBLIGATION IS SUCH, that if the certain bid of the above bounden ______________________________________________________________________ to construct ___________________________________________________________________ (insert name of street and limits to be improved or project) dated _____________________ is accepted by the City of San Luis Obispo, and if the above bounden _______________________________________________________, his heirs, executors, administrators, successors, and assigns shall duly enter into and execute a contract for such construction and shall execute and deliver the two bonds described within ten (10) days (not including Saturdays, Sundays, or legal holidays) after the above bounden, ______________________________________________________, has received notice by and from the said City of San Luis Obispo that said contract is ready for execution, then this obligation shall become null and void; otherwise, it shall be and remain in full force and virtue. IN WITNESS WHEREOF, we hereunto set our hands and seals this ___ day of ______, 20____. Bidder Principal: Signature Date Title: Surety: Bidder's signature is not required to be notarized. Surety's signature must be notarized. Equivalent form may be substituted (Rev. 6-30-14) You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 10 SPECIAL PROVISIONS ORGANIZATION Special provisions are under headings that correspond with the main section heading of the Standard Specifications. Each special provision begins with a revision clause that describes or introduces a revision to the Standard Specifications. Any paragraph added or deleted by a revision clause does not change the paragraph number of the Standard Specifications for any other reference to a paragraph of the Standard Specifications. DIVISION I GENERAL PROVISIONS 1 GENERAL Add to Section 1-1.01 GENERAL: The work must be done in compliance with the City of San Luis Obispo, Department of Public Works: 1. South Hills Radio Site Upgrades Project Special Provisions 2. City of San Luis Obispo Standard Specifications and Engineering Standards – 2018 edition 3. State of California, Department of Transportation Standard Specifications and Standard Plans – 2015 edition In case of conflict between documents, governing ranking must comply with section 5-1.02 of the City of San Luis Obispo’s Standard Specifications. Failure to comply with the provisions of these sections is a material breach of contract: 1. Sections 5 through 8 of the Standard Specifications 2. Section 12 through 15 of the Standard Specifications 3. Section 77-1 of the Standard Specifications 4. Section 81 of the Standard Specifications 5. authorized working hours 6. OSHA compliance 2 BIDDING Replace Section 2-1.33A BID DOCUMENT COMPLETION AND SUBMITTAL, General with: Furnish bid using blank forms provided in the Special Provisions. Bid must include all forms and must be signed by the bidder. 3 CONTRACT AWARD AND EXECUTION 4 SCOPE OF WORK Add to Section 4-1.03 WORK DESCRIPTION: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 11 Comply with the provisions of Sections XX, XX, and XX for general, material, construction, and payment specifics. 5 CONTROL OF WORK 6 CONTROL OF MATERIALS 7 LEGAL RELATIONS AND RESPONSIBILITY TO THE PUBLIC Add to Section 7-1.03B PUBLIC CONVENIENCE, Traffic Control Plan Provide traffic control plan and traffic control application at or before the preconstruction meeting. Traffic control plan must be drawn to scale. Traffic control application may be obtained on the City’s website: www.slocity.org/government/department-directory/public-works/documents- online/construction-documents Upon approval of the traffic control plan, the City will issue a no-fee Encroachment Permit. Permittee is responsible to comply with all conditions of the traffic control plan. Complete work using due diligence to restore free flowing of traffic. 8 PROSECUTION AND PROGRESS Replace the 1st paragraph in Section 8-1.02A SCHEDULE, General with: Provide a Level 1 schedule for this work. DIVISION II GENERAL CONSTRUCTION 13 WATER POLLUTION CONTROL 15 EXISTING FACILITIES 16 TEMPORARY FACILITIES DIVISION III EARTHWORK AND LANDSCAPE 19 EARTHWORK 20 LANDSCAPE 21 EROSION CONTROL You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 12 DIVISION V SURFACINGS AND PAVEMENTS 36 GENERAL 37 BITUMINOUS SEALS 38 RESERVED 39 ASPHALT CONCRETE 40 CONCRETE PAVEMENT 41 EXISTING CONCRETE PAVEMENT 42 GROOVE AND GRIND CONCRETE 43–44 RESERVED DIVISION VI STRUCTURES 46 GROUND ANCHORS AND SOIL NAILS 51 CONCRETE STRUCTURES 55 STEEL STRUCTURES 60 EXISTING STRUCTURES DIVISION VIII MISCELLANEOUS CONSTRUCTION 77 LOCAL INFRASTRUCTURE 78 INCIDENTAL CONSTRUCTION 80 FENCES DIVISION X ELECTRICAL WORK 86–88 RESERVED DIVISION XII BUILDING CONSTRUCTION 99 BUILDING CONSTRUCTION Add Section 99-1.01 CONSTRUCTION DOCUMENTS: SECTION 01045 EXISTING FACILITIES You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 13 PART 1 GENERAL 1.01 DEFINITIONS A. This section describes the procedures for locating, protecting, and relocating existing underground utilities, surface improvements, and requirements to connect to existing facilities. B. Do not perform work that would affect any oil, gas, sewer, or water pipeline; any telephone, telegraph, or electric transmission line; any fence; or any other structure, prior to providing the owner of the improvement due notice of the beginning of work, and remove, shore, support, or otherwise protect such pipeline, transmission line, ditch, fence, or structure, or replace same. 1.02 RELATED WORK SPECIFIED ELSEWHERE A. Standard Drawings B. Standard Specifications 01000, 01045, 01200, 01310, 01330, 01505, 01570, 02140, 02222, 02223, 02511, 02528, 02578, 03000, 03482, 09902, 09910, and Division 15. 1.03 CONDITION OF EXISTING FACILITIES Neither the City nor the Design Engineers warrant the condition, size, material, and location of existing facilities. 1.04 EXISTING FACILITY LOCATION The contractor shall be responsible for verifying in advance the location of all existing pipelines and subsurface utilities and structures as marked by (USA) Underground Services Alert as shown on the plans. Discrepancies shall be reported to the project engineer, prior to the fabrication of, or purchase of material and construction affected by the discrepancy. 1.05 EXISTING FACILITY DOCUMENTATION A. After the Notice to Proceed issued and before Work at site is started, Contractor and City shall make thorough examination of pre-existing conditions including existing buildings, structures, pipelines, roadways, and other improvements in vicinity of Work, as applicable, which might be impacted or potentially damaged by construction operations. B. Contractor shall take photographs and videotape to document preexisting conditions prior to the start of the work. Include public roads and improvements to adjacent private property as part of preexisting condition You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 14 documentation. Three sets of dated photographs and three copies of the dated video provided on DVD shall be submitted to the City prior to the beginning of construction. The City will review, sign, and return one record copy to Contractor to be kept on file in Contractor's field office as site records. C. These photographs and videotapes are intended for use as indisputable evidence in ascertaining whether and to what extent damage occurred as a result of Contractor's operations, and is for protection of Contractor and City. D. The Contractor shall notify property owners adjacent to the site and property owners located on streets that will be closed or restricted by the Work. Notification shall be in the form of a letter, reviewed and approved by City and delivered a minimum of 15 days before construction is scheduled to commence. The Contractor shall be available to attend one community meeting to answer public questions regarding the project if requested to do so. The meeting time, date and location will be provided by City for inclusion in the notification letter. 1.06 UTILITY VERIFICATION A. Existing utilities have been identified and located on the Plans based on available information, including above ground utility evidence, mapping provided by utility agencies, and potholing during design of the project. In general, the subsurface utility engineering was complete per ASCE 38-02, Quality Level C. The Contractor shall be responsible for verifying the location of all existing utilities within the entire pipe trench of the new water main. The necessary verification for existing utilities shall commence prior to constructing the new water main. B. The Contractor shall contact all utility owners a minimum of 72 hours in advance of any excavations to verify existing utilities and substructures. Utility verification may result in modification of the pipeline alignment or profile to avoid conflict with existing utilities that are found to be in a different location than shown on the Drawings. Minor modifications involving no increase in pipe length, number of fittings, or appurtenances shall be made at no additional cost to the City. C. Delays resulting from discoveries during potholing shall not justify additional time and monetary compensation to the Contractor. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 15 D. The Contractor shall perform exploratory excavations within the new water main pipe trench to determine the actual location, depth and required listed information in 1.06.E all utilities parallel and crossing the new water main. In the event it is required to deepen the pipe trench to lower the new water main to avoid obstructions, the contractor shall be required to verify for all utilities within the required depth of the revised pipe trench. The Contractor shall conduct exploratory excavations a minimum of two days prior to pipeline installation to provide sufficient lead time to resolve utility conflicts. Utilities that were potholed will be provided to the Contractor. The Contractor may perform additional utility verification at his discretion to ensure safety and progress of the work at no additional cost to the City. E. The Contractor shall provide the Engineer with the following information for the existing utilities or substructures within the pipe trench of the new pipeline: 1. Horizontal location as measured from two existing features shown on the Drawings 2. Depth to the top and bottom of utility from ground surface 3. Size (diameter, width, and depth) 4. Roundness of pipe 5. Circumference 6. Width 7. Material 8. Type of utility 9. Pipeline station where the conflict is located F. Exploratory excavations shall be backfilled with one sack cement slurry and patched to match existing pavement profile and reopened to traffic as soon as practicable after the data is obtained. If the excavation is located within an area to be resurfaced as part of the pipeline installation, the surface course of the pothole shall be temporarily patched with cold mix AC which shall be removed before the final pavement patch is installed. 1.07 PROTECTION OF EXISTING FACILITIES A. The Contractor's attention is directed to the possible existence of pipe and other underground improvements that may or may not be shown on the Approved Plans. Once discovered, the Contractor shall preserve and protect all such improvements whether shown on the Approved Plans or not. The Contractor shall provide and install suitable safeguards, and shall You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 16 be responsible for the care and protection of all existing utilities and substructures including but not limited to: sewer and water pipe (including laterals and services), electrical and telephone conduits, gas mains and service lines, oil mains culverts, or other above-ground or below-ground facilities or structures which may be encountered in or near the area of work. It shall be the responsibility of the Contractor to notify USA and each agency of jurisdiction and utility company and to make arrangements for location of facilities prior to beginning construction. In the event of damage to existing facilities during the progress of the work, such facilities shall be replaced or restored to original condition, as determined by City, at the Contractor’s expense. B. The Contractor shall be responsible for determining in advance the location, elevation, alignment and pipe type and size of all existing pipelines to which connections are to be made (reference Section 1.05.F). Potholing to determine location will be allowed only after providing the City with three (3) day's advance notice. The contractor is required to contact Underground Service Alert (USA) at 1-800-227-2600 or 1-800-422-4133 for mark-out of all utilities in the area of the work. C. If the Contractor, either before commencing work or during the course of the work, finds any discrepancy between specifications or drawings and the physical conditions at the site of the work, Contractor shall promptly notify the City in writing of such discrepancy. D. The Contractor is to prepare a support plan for each utility crossing detailing the intended support method. The Contractor is responsible to provide shoring, underpinning, and structural support for existing utility lines and structures that become suspended or otherwise unsupported because of adjacent excavation operations. Contractor must obtain approval from the owner of the utility prior to excavation of the utility. 1.08 PROTECTION OF LANDSCAPING A. The Contractor shall be responsible for the protection of all trees, shrubs, fences, and other landscape items adjacent to or within the work area, unless specific removals are indicated on the Approved Plans. B. In the event of damage to landscape items, including the thickness of topsoil, the Contractor shall replace the damaged items in kind, in a manner satisfactory to the City. C. When pipelines are proposed within planted or otherwise improved areas in public or private easements, the Contractor shall restore such areas to original condition after completion of the work. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 17 D. When pipelines are proposed within unimproved areas, the ground surface shall be dressed smooth to the contour of the original ground and left in a neat, presentable condition, free of cleared vegetation, rubbish and other construction wastes. Rocks and clumps that cannot be readily covered by spreading shall be hauled away and disposed of by the Contractor. E. Unimproved areas disturbed during construction of the pipeline shall be hydro seeded in accordance with these Standard Specifications. 1.09 PUBLIC UTILITY RELOCATION A. In case it should be necessary to relocate or temporarily maintain the property of any public utility or any other property, and it is understood that the cost of such relocation or temporary maintenance is not required to be borne by the owner of the utility or property, the Contractor shall bear all expenses incidental to the removal or temporary maintenance of such property in a manner satisfactory to said owner. It is understood that in such cases, the utility or property owner has the option of doing such work with his or her own forces, or permitting the work to be performed by the Contractor. B. The right is reserved to the State, County, City, and utility owners to enter at any time upon any street, alley, right of way or easement for the purpose of making changes for maintenance or repairs to their property necessitated by the Contractor's work. 1.10 PERMITS All work shall conform to the specifications and requirements of the State of California Department of Transportation, the County, the City having jurisdiction, and all other affected agencies involved. The Contractor shall obtain and keep a copy of all the required permits in the job site and comply with all the terms and conditions of said permits. Permits shall also include any related to the abandonment of an existing water or sewer pipe. PART 2 MATERIALS All materials used in making the connection or removing the facility from service shall conform to the applicable sections of the project specifications and the Approved Materials List. PART 3 EXECUTION 3.01 GENERAL CUT IN CONNECTION INFORMATION Unless otherwise indicated on the Approved Plans or specifically directed by the City Engineer, all connections to existing facilities, cut-in installations, shall be You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 18 performed by Contractor. All types of connections to existing water facilities shall be performed in strict accordance with the following procedures. A. The contractor shall submit a connection plan developed for all connections (including multiple connections) to the City’s water system. The connection plan is to be prepared with the intent of minimizing service interruptions to City customers. The connection plan will be reviewed and approved by the City prior to proceeding with any work. B. The Contractor shall furnish the required fittings, valves, and all other materials per the Approved Plans as called for in the Standard Specifications in accordance with the Approved Materials List. The Contractor shall provide all equipment and labor required for the excavation and installation of the connection including but not limited to thrust blocks, thrust restraints, lights, and barricades, backfill and pavement replacement. In certain circumstances the Contractor may be required to provide temporary piping (high lining) as part of the equipment for making the connections. In addition, the Contractor shall assist the City in alleviating any hardship incurred during a shutdown for connections. Emergency standby equipment or materials may be required of the Contractor by the City Engineer. 3.02 FIELD VERIFICATION OF CUT IN CONNECTION A. Prior to construction, Contractor shall pothole or excavate the existing pipe at the location of the proposed connection. The City Engineer shall inspect the pothole/excavation prior to Contractor’s repair of trench. Contractor shall record the following information on as-built drawings: 1. Pipe size, outside diameter. 2. Pipe Roundness 3. Pipe type such as ACP, PVC, Ductile-Iron or Steel. 4. Pipe class and/or pressure rating. 5. Elevation, grade, and alignment. 6. Location of collars, pipe bells, fittings or couplings, if found. 7. Potential conflicts with existing utilities. B. The recorded information shall be used by the Contractor to verify the materials submitted during the shop drawing submittal phase of the project are of the proper size and application. Contractor is responsible for verifying You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 19 and demonstrating the approved materials for the connection are adequate and within product manufacturer tolerances and recommendations. This verification will be presented to the City in form of a new and separate submittal. Should the approved materials be determined inadequate by the City Engineer the Contractor shall submit new materials for review and approval. 3.03 SYSTEM SHUTDOWN A. Prior to cutting an existing pipe the Contractor shall schedule a meeting with the City to discuss the connection plan (Section 3.01.A) and schedule any required shutdown of the existing water system. Shutdowns may be required at times other than normal working hours to cause the least amount of inconvenience to customers and to avoid the use of temporary by-pass piping. Therefore, this should be considered in determining the bid price for the work. The Contractor shall refer to water system atlas maps and be responsible for identifying shutdown valves and the respective water main lengths affected by the shutdown. Water main lengths provide the Contractor with estimate water volumes to be properly disposed of per GENERAL CONDITIONS Article 3.24.3, 3.24.4 and 3.24.5. 1. Shutdowns will be scheduled at the convenience of the City. In general, shutdowns shall not be scheduled for Mondays or Fridays or within two days of a nationally-observed holiday. Shutdowns may be scheduled for nights or weekends if required. 2. The Contractor shall give the City a minimum of five (5) calendar days and one (1) calendar days’ notice prior to any proposed excavation or shutdown of existing mains or services. Scheduling shall be subject to approval by the Construction Manager. Shutdowns cannot be scheduled on Mondays, Fridays, or the day after a holiday. 3. The City may postpone or reschedule any shutdown operation if, for any reason, the City Engineer believes that the Contractor is not prepared with competent personnel, equipment, or materials to proceed with the connection. 4. The Contractor shall provide line stopping techniques to minimize customer services interruption where indicated. Line stopping shall be performed by a firm with a minimum of five years’ line stopping experience. The Contractor shall be responsible for providing the Traffic Control Plans per the City’s requirements and their implementation for all line stopping. Traffic Control Plans must be reviewed and approved by the City of Santa Monica Traffic Division. The Contractor shall also be responsible for providing engineering for You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 20 all thrust restraint required for line stopping operation. Actual line stopping locations and sizes are dependent on field conditions and valve operations and are subject to change. No extra compensation will be provided for location changes and this should be considered in determining the bid price for the work. B. The City will perform the initial and subsequent valve operations to isolate the mains affected. However, the Contractor shall notify the City not less than three (3) working days in advance of when such service is desired. During the course of system shutdown if a valve becomes inoperable or will not fully close, the Contractor shall allow the City adequate time for the emergency repairs that may be necessary. If the existing valves cannot be operated, Contractor shall meet with the City to determine if valves must be replaced or if plugs (line stops) can be used for the Work. The City will make a concerted effort to make the repairs in a timely manner. The City will recharge the system after completion of work. C. The Contractor is responsible for confirming that system shutdowns result in isolation of the mains affected and that pressure in the affected mains has been properly released. D. The Contractor shall not be entitled to compensation for delays or rescheduling of work that may arise due to problems the City may encounter with existing valves while attempting to isolate a section(s) of pipe during the shutdown. This includes the scheduled day for shutdown as well as the time that it takes for the City to repair or replace the inoperable valves. The Contractor may, however, be entitled to an extension of contract completion time because of the delay, as approved by the Engineer. The Contractor will be encouraged to work on other areas of the project so as not to disrupt their work. 3.04 NOTIFICATION OF CUSTOMERS A. The Contractor shall notify all water customers/consumers 72 hours in advance prior to disrupting their water service. The Contractor will furnish and distribute City approved door-knob handout cards for distribution to customers affected by shutdowns. The Contractor shall also verbally inform customers affected by shutdowns. Water service disruption includes but is not limited to those times when: 1. The customer’s water service is switched over to the temporary by- pass piping; 2. The main is first shut down after the temporary by-pass piping has become fully operational; You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 21 3. The customer’s water service is switched back to the main from the temporary by-pass; 4. Water mains are shut down for cut-ins; and 5. Any other situation that cause the water service to be disrupted. 3.05 CONNECTION TO EXISTING FACILITIES A. Contractor may proceed with excavation only when the all proceeding procedures (all utility verification, system shutdown and customer notifications) have been completed, materials have been approved and delivered, and a copy of the approved traffic control plan (if not included in the Approved Plans) has been supplied to the City Engineer. 1. The Contractor shall saw-cut pavement, excavate and provide and install shoring and steel plating, when necessary, one day prior to the cut-in installation. 2. The Contractor shall provide lights, barricades and traffic control devices in accordance with the City’s Representative and as deemed necessary for the excavation by the City Engineer. 3. The Contractor shall de-water existing mains in full compliance with NPDES standards where cut-in installations are required and shall be done in the presence of the Engineer and in accordance with Section 02223. The Contractor shall be prepared to deal with leaking valves and water from those valves to complete the shutdown. Only City personnel are authorized to operate existing valves. The Contractor shall be responsible for any and all damage resulting from unauthorized operation of existing City facilities. 4. In areas where cut-ins are to be performed the Contractor shall line the bottom of the trench with 300 to 450mm (12” to 18”) of 19mm (¾”) rock and install a 300 to 400mm (12” to 16”) deep sump for dewatering the trench bottom. 5. To facilitate the proposed connection and allow for slight adjustments in alignment, the Contractor shall leave a minimum 3.0m (10’) gap between the new pipe installation and the proposed connection point at the existing water main. The Contractor shall leave a gap longer than 3.0m (10’) if conditions warrant, or if directed by the City Engineer. 6. Connections shall be made with as little change as possible in the grade of the new main. If the grade of the existing pipe is below that of You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 22 the new pipeline, a sufficient length of the new line shall be deepened so as to prevent the creation of any high spot or abrupt changes in grade of the new line. Where the grade of the existing pipe is above that of the new pipeline, the new line shall be laid at specified depth, except for the first joint adjacent to the connection, which shall be deflected within 75% of the allowances of the pipe manufacturer as necessary to meet the grade of the existing pipe. If sufficient change in direction cannot be obtained by the limited deflection of the first joint, a fitting of the proper angle shall be installed. Where the connection creates a high or low spot in the line, a standard air release or blow off assembly shall be installed as directed by the City Engineer. 7. Where connections are made to existing valves, the contractor shall furnish and install all temporary blocking, steel clamps, shackles, and anchors as required by the City, and he shall replace the valve riser box and cover and adjust the valve cover to the proper grade in accordance with these specifications. The City will operate all existing valves. All valves, existing or newly installed, shall be readily accessible at all times to the City for emergency operation. 8. After the Contractor has performed the cut-in operations, and the City Engineer has given approval to proceed, the Contractor shall complete the installation as shown on the Approved Plans in accordance with the Standard Specifications including, but not limited to: a. Disinfecting and installing the pipe section(s) necessary to make the closure to the new system. New pipelines shall not be connected to existing facilities until new pipelines have been successfully tested and disinfected and accepted by the City. b. Installing and setting the valve gate well(s) in accordance with the Standard Drawings. c. Installing thrust and anchor blocks in accordance with Section 03000. d. Completing all backfill and compaction of the trench in accordance with Section 02223. e. Repairing or replacing pavement as necessary in accordance with agency of jurisdiction requirements. 3.06 INSTALLATION OF TEMPORARY END CAPS TO MAINTAIN SERVICE Before excavating for new mains that are to replace existing pipes or services, it may be necessary to install temporary or permanent end caps or blind flanges on existing pipes that are later to be abandoned or connected to in order to maintain You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 23 service to customers or fire protection during construction. When indicated on the Approved Plans or when directed by the City Engineer, Contractor shall install and maintain such temporary end caps as indicated below and in accordance with the Standard Drawings. A. For existing water mains 350mm (14”) or less in diameter, the existing pipe shall be cut cleanly and fitted with a rubber-gasketed ductile-iron solid end cap specifically designed for the size and type of pipe being temporarily capped. The temporary end cap shall be adequately braced with a concrete thrust block poured against undisturbed material or as otherwise required to insure that no movement or leakage occurs. B. Temporary end caps shall be fitted with 50mm (2”) tapped outlets in accordance with the Standard Drawings to provide temporary 50mm (2”) blowoffs or connections to temporary water sources if indicated on the Approved Drawings or if directed by the City Engineer. C. Existing pipes 400mm (16”) or larger shall not be fitted with temporary end caps. 3.07 UTILITIES CROSSING WATER, RECYCLED WATER OR SEWER FACILITIES Wherever new utilities cross under or over water, recycled water or sewer facilities, the minimum vertical separation shall be 300mm (12”) unless otherwise approved by the City Engineer. The new pipeline shall be restrained in accordance with the Approved Plans. All new utilities crossing under or over water, recycled water or sewer facilities shall remain exposed until inspected and approved by the City’s Representative. Wherever new utilities cross under or over water, recycled water or sewer facilities, backfill and compaction within the limits of the water, recycled water, or sewer facility trench width shall be in strict conformance with the backfill and compaction requirements specified herein. 3.08 HORIZONTAL SEPARATION OF UTILITIES PARALLELING WATER, RECYCLED WATER OR SEWER FACILITIES Wherever new utilities parallel water, storm drain, recycled water or sewer facilities, the minimum horizontal separation shall be per the California Department of Health Services separation requirements unless otherwise approved by the City’s Representative. 3.09 REMOVAL FROM SERVICE OF EXISTING MAINS AND APPURTENANCES A. Existing mains and appurtenances shall be removed from service at the locations shown on the plans or as directed by the engineer. B. Existing pipe and appurtenances removed from the ground will require backfill and repair of surface in accordance with Section 02223. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 24 C. Removed pipe and appurtenances shall be temporarily stockpiled on the job in a location that will not disrupt traffic or be a safety hazard, disposed of in a proper manner (as determined by the City Engineer). The contractor shall remove and dispose of all removed pipe at his own expense to a landfill permitted to accept such materials. D. Before excavating for installing mains that are to replace existing pipes and/or services, the contractor shall make proper provisions for the maintenance and continuation of service as directed by the City Engineer unless otherwise specified. E. If the meter box is to be removed from an abandoned water service, the service line is to be removed and the corporation stop closed and capped. If there is no corporation stop on the service, the adapter is to be removed and a brass plug is to be installed in the service saddle. F. Asbestos Cement Pipe (ACP) shall be cut, removed and disposed of in a proper manner. The contractor shall be responsible for the proper manifesting of any and all ACP at an authorized disposal site. 3.10 CUTTING AND RESTORING STREET SURFACING A. In cutting or breaking up street surfacing, the contractor shall not use equipment that will damage adjacent pavement. B. All asphalt and/or Portland cement concrete surfaces shall be scored with sawing equipment of a type meeting the approval of the City; providing however, that any cement concrete base under an asphaltic mix surface will not be required to be scored by sawing. Existing paving surfaces shall be saw cut back beyond the edges of the trenches to form neat square cuts before repaving is commenced. C. The Contractor is required to visit all project locations prior to bid. City records indicate that the existing structural sections vary as follows: Roadway Description Estimated Structural Section PCC Concrete Pavement 12” +/- AC Pavement 3” + 1” over four-inch aggregate base + 1” The Contractor will be provided additional pavement information once it becomes available. D. Pavement, sidewalks, curbs, or gutters removed or destroyed in connection with performance of the work shall be saw cut to the nearest score marks, if any, and shall be replaced with pavement sidewalks, curbs, or gutters of the same kind, or better by the contractor in accordance with the latest You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 25 specifications, rules, and regulations and subject to the inspection of the agency having jurisdiction over the street or highway. E. One sack cement slurry base shall be placed beneath the restored pavement to the thickness required by the agency having to allow the restoration of the pavement. 3.11 MAINTENANCE, REMOVAL, AND RECONSTRUCTION OF UTILITIES AND OTHER FACILITIES A. Insofar as practicable during the progress of the work, no pipeline, conduit, sewer, culvert, storm drain, drainage channel, pole line, street lighting system, overhead wires or cables, or underground wires or cables, either main line structures or laterals and services, or any other structure or facility, shall be disturbed, but all shall be supported and protected against injury and maintained by the Contractor in good operating condition. In no case shall any such property be disturbed or removed without the approval of the Engineer as hereinafter provided. The Contractor shall be responsible for and make good all damage due to his/her operations and the provisions of this section shall not be abated even in the event such damage occurs after backfilling or is not discovered until after completion of backfilling. B. All affected traffic signal materials or equipment as a result of this improvement shall be restored or replaced by the Contractor at no cost to the City. This includes pull boxes, inductive loop detectors, detectors, lead- in wire, and interconnect cable, etc. C. Where a pipe fitting or portion of the pipe is to be removed near a valve, and the valve is to be left in place as a stop against main pressure, the valve shall be tied back by the Contractor to the satisfaction of the Engineer. Any damage which might result to the City’s property as a result of a main break caused by inadequate restraint of the valve will be charged to the Contractor. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 26 SECTION 01110 SUMMARY OF WORK PART 1 GENERAL 1.1 SUMMARY A. Section includes: Identification and summary description of the Project, the Work, location, OWNER-furnished products, activities by others, coordination, and early occupancy by OWNER. 1.2 THE WORK [THE PROJECT] PART 2 PROJECT SCOPE A. The South Hills radio site in the City of San Luis Obispo (City) is a critical facility for the ongoing operations of the City’s safety response teams. The facility is in significant need of repair as the structure is failing due to water damage, and this is causing a risk of structural instability. Additionally, the existing generator is undersized to power the existing equipment, which could be problematic during a utility power failure. Hence, this project will consist of the removal and replacement of the existing radio shelter, generator, and will include a new prefabricated structure (11’6” x 20’) to enclose and protect the existing radio and network equipment. The new structure will include two built-in wall AC units to properly cool the equipment and control standing temperature. A new diesel generator is sized to power the facility in case of emergency or loss of utility power. The contractor shall remove the existing radio equipment racks from the existing building and install them in the new building. The contractor shall remove existing radio antennas from the existing building and install them on the new tower. The contractor shall install new antenna cables from the antennas to the radio equipment inside the building via the new cable tray. The contractor will also be responsible for re-tuning the radio equipment. A new 100-foot radio tower is to be constructed to boost signal reception and transmission at the site and provide necessary coverage throughout the City. Cable routing over the cable tray is shown on the plans between the tower and the building. There is an existing GIS antenna attached to the existing structure that needs to re-located to the proposed location in the plans. The existing fencing is to be replaced to the satisfaction of the City (this is included on the site plan and details). A new gate is to be installed per the plans B. Except as specifically noted otherwise, provide and pay for: 1. Insurance and bonds. 2. Labor, materials, and equipment including shipping to site. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 27 3. Tools, equipment, and machinery required for construction. 4. Utilities required for construction. 5. Temporary facilities to keep the site in operation during construction and changeover. 6. Dust control measures. C. Contractor to secure and pay for all the permits including the permit to construct and operate the generator. 2.2 LOCATION OF PROJECT A. The Work is located at 2877 S Higuera St, San Luis Obispo, CA 93401. Nearest site access entrance location is 3193-3175 Cherry Ln, San Luis Obispo, CA 93401. 2.3 OWNER FURNISHED EQUIPMENT A. OWNER will: 1.Arrange for and deliver necessary shop drawings, product data, and samples to CONTRACTOR. 2.Arrange and pay for product delivery to site in accordance with construction schedule. 3.Deliver supplier's bill of materials to CONTRACTOR. 4. Inspect deliveries jointly with CONTRACTOR. 5. Submit claims for transportation damage. 6. Arrange for replacement of damaged, defective, or missing items. 7. Arrange for manufacturer's warranties, bonds, service, and inspections. B.CONTRACTOR's responsibility for OWNER-furnished products: 1.Designating delivery date for each OWNER-furnished product. 2. Reviewing shop drawings, product data, and samples. 3. Submitting notification of discrepancies or anticipated problems. 4. Receiving and unloading products at site. 5. Promptly inspecting products jointly with OWNER and recording shortages, and damaged or defective items. 6. Handling products at site, including uncrating and storage. 7. Protecting products from damage. 8. Installing, including assembly, connections, adjustments, tests, and finish products in accordance with Contract Documents. 9. Providing operating oils, lubricants, and incidental materials required for complete installation. 10. Repairing or replacing items damaged after receipt until date of Substantial Completion of the Work by OWNER. C. When OWNER fails to deliver products in accordance with approved Construction Schedule, adjustments will be made to Contract Times and Contract Price as stipulated in General Conditions. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 28 2.4 ACTIVITIES BY OTHERS A. OWNER, utilities, and others may perform activities within Project area while the Work is in progress. 1. Schedule the Work with OWNER, utilities, and others to minimize mutual interference. B. Cooperate with others to minimize interference and delays. 1. When cooperation fails, submit recommendations and perform Work in coordination with work of others. 2.5 COORDINATION OF WORK A. Maintain overall coordination of the Work. B. Obtain construction schedules from each subcontractor, and require each subcontractor to maintain schedules and coordinate modifications. PART 3 PRODUCTS Not Used. PART 4 EXECUTION Not Used. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 29 SECTION 01140 WORK RESTRICTIONS PART 1 GENERAL 1.1 SUMMARY A. Section Includes: Requirements for sequencing and scheduling the Work affected by existing site and facility, work restrictions, and coordination between construction operations and plant operations. B. Related sections: 1. The Contract Documents are complementary; what is called for by one is as binding as if called for by all. 2. It is the CONTRACTOR’s responsibility for scheduling and coordinating the Work of subcontractors, suppliers, and other individuals or entities performing or furnishing any of CONTRACTOR’s Work. 3. The following Sections are related to the Work described in this Section. This list of Related Sections is provided for convenience only and is not intended to excuse or otherwise diminish the duty of the CONTRACTOR to see that the completed Work complies accurately with the Contract Documents. a. Section 01110 - Summary of Work. b. Section 01352 - Alteration Project Procedures. c. Section 01500 - Temporary Facilities and Controls. 1.2 GENERAL CONSTRAINTS ON SEQUENCE AND SCHEDULING OF WORK A. South Hills Radio Tower Project: 1. The South Hills radio site in the City of San Luis Obispo (City) is a critical facility for the ongoing operations of the City’s safety response teams. 2. Conduct work in a manner that will not impair the operational capabilities of essential elements of the site. 3. The status of the South Hills Radio Tower project shall be defined as “operational” when it is capable of providing the communications for public safety radio and operations. B. Work sequence and constraints: 1. Utilize description of critical events in work sequence in this Section as a guideline for scheduling and undertaking the Work. 2. Work sequence and constraints presented do not include all items affecting completion of the Work, but are intended to describe critical events necessary to minimize disruption of the existing facilities and to ensure no interruption of service operations of City’s safety response teams. 1.3 SHUTDOWN AND CONSTRUCTION CONSTRAINTS A. Execute the Work while the existing facility is in operation. B. No power outage or complete shutdown of power to site is acceptable. The only acceptable down time for the radio equipment is during the transition of equipment from old to new building. It is the contractor’s responsibility to keep a temporary generator in service and maintained at all times during the construction phase of the project. Indicate required shutdowns of existing facilities or interruptions of existing operations on Progress Schedule. Shutdowns will be permitted to the extent that existing operation of the plant will not be jeopardized and identified constraints are satisfied. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 30 1.4 OPERATIONS AND MAINTENANCE ACCESS A. Provide safe, continuous access to radio equipment for City personnel. 1.5 UTILITIES A. Provide advance notice to and utilize services of Undergound Services Alert (U.S.A.) for location and marking of underground utilities operated by utility agencies other than the OWNER. B. Contractor to coordinate with the utility to locate the existing conduit and cable routing. C. Contractor is responsible to intercept the existing utility conduit and install new conduit to the proposed location as shown in the plans. Contractor to coordinate with utility planner or representative, to pull the new wires from the transformer to the new meter, install the meter and energize the new service. 1.6 COORDINATION OF WORK A. Maintain overall coordination of the Work. B. Obtain construction schedules from subcontractors and suppliers, and assume responsibility for correctness. C. Incorporate schedules from subcontractors and suppliers into Progress Schedule to plan for and comply with sequencing constraints. D. Contractors responsibilities: 1. Contractor to hire the sub-contractor who meets the qualifications for relocating the radio equipment from the existing building to the new building, and for tuning and programming said equipment. 2. Contractor to coordinate with the sub-contractor who is hired for the relocation of existing equipment and city to determine the acceptable downtime. 3. Contractor to coordinate with the tower, building and generator provider to deliver the equipment to the job site. The entrance to the site is through a residential neighborhood. The contractor shall not offload equipment in the neighborhood to transfer to the site. The equipment shall be delivered through the residential neighborhood and straight to the site. 4. Site access entrance is an active construction area; Contractor to work with the off-site contractor for best maneuvering of equipment to the job site. 1.7 WORK BY OTHERS A. Where proper execution of the Work depends upon work by others, inspect and promptly report discrepancies and defects. B. Site access entrance is an active construction site; it is contractor’s responsibility to coordinate with the offsite contractor to determine the best access. Qualifications for sub-contractor to relocate the radio equipment from the existing building to the new building, and to tune and program the radio equipment, the following qualifications are to be met: 1. Company name XXXXX or equal 2. Certificates XXXX You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 31 3. Experience XXXXX 4. XXXXX 1.8 WORK SEQUENCE A. Contractor shall execute the project by following the sequence of the work as stated below. The following project sequence is recommended so if the contractor deems a different sequence of work would be more effective to keep the site operational, the contractor shall submit their proposed sequence of work to the engineer and city for review. 1. Demolish the existing fence 2. Provide temporary generator on site, 50kW (minimum), 120/240V Single Phase 60Hz. 3. Coordinate with the utility planner or representative to de-energize the power to the service transformer. 4. Remove the power wires terminated on the existing ATS from the existing generator and install the temporary generator wiring (wires as specified by temporary generator manufacturer). 5. Demolish the existing generator and associated fuel tank and their foundations. 6. Turn the temporary generator “on” and manually transfer the power from utility to temp generator at the ATS. At this point building loads will be connected to the temporary generator. 7. Perform the ground work (trenching and digging) for the site a. Locate the existing utility power conduit and wiring route to the existing building. Stake the intercepting point for the conduit routing to the new building. b. Locate the existing communications conduit and wiring route to the existing building. Stake the intercepting point for the conduit routing to the new building. 1) Be carefully to install the temporary communications or secure these cables from damage due to the construction activities. 8. Install the foundations for the new radio tower, new building, new cable tray support foundation, and the GPS antenna foundation. a. Complete the concrete inspection performed by deputy. 9. Install the new conduits and back fill the trench with the materials as mentioned in the plans for the power and communication wiring to the new building. 10. Install the new building. a. Install the new ATS (Automatic Transfer Switch) and PG&E metering cabinet as shown in the plans b. Install the wiring between the meter and ATS, ATS and LP- Lighting Panel inside the building as shown in the plans. 11. Install the tower frame. 12. Install the new GPS antenna 13. Install the cable tray between the tower and the building. 14. Coordinate with utility planner or representative to route new wires from the service transformer to the new metering cabinet and install the new PG&E meter, and energize the power to the new meter. 15. Relocation of existing radio equipment: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 32 a. Coordinate this work with the city before commencing and determine the length of the down time. b. Install the antennas on the new tower. c. Relocate the radio equipment from the existing building to the new building d. Install the wiring from the antennas to the new building and associated radio equipment. e. Program and tune the radio equipment to restore to the previously operational and functional conditions. f. Verify with city personnel that all equipment from the existing building has been relocated to the new building and the safety response radio system is functioning properly. 16. Remove the temporary generator wiring from the existing ATS and terminate on the new ATS. The new building loads will be fed from the utility source but the temporary generator will be used as the backup generator until the permanent generator is installed. 17. Demolish the existing building and foundations. 18. Install the conduit runs between the new generator and the new ATS, and the new generator and the new building, as shown in the plans. 19. Install concrete foundations as per the plans for the new generator 20. Install the new generator and associated wiring per the plans. 21. Perform the testing on the generator as mentioned in the generator spec. 22. Remove the wiring in new ATS from the temporary generator and install the wiring from the new generator. 1.9 TEMPORARY SERVICES, MATERIALS, AND EQUIPMENT A. As specified in Section 01500. PART 2 PRODUCTS Not Used. PART 3 EXECUTION Not Used. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 33 SECTION 01200 MEASUREMENT AND PAYMENT PART 1 GENERAL 1.1 DESCRIPTION A. This Section includes specifications for measurement and payment as they apply to the Work, and includes provisions applicable to lump sum prices, unit prices, and allowances, as indicated. B. Measurement methods specified in the individual Sections of these Specifications shall govern if they differ from methods specified in this Section. 1.2 LUMP-SUM MEASUREMENT A. Lump-sum measurement will be for the entire item, unit of work, structure, or combination thereof, as specified and as indicated in the Bid Schedule of the Bid Form. 1. If the Contractor requests progress payments for lump-sum items or amounts in the Bid Schedule, such progress payments will be made in accordance with a well-balanced, detailed program of payment-apportioning, prepared by the Contractor and submitted to the City Engineer for approval. Such payment-apportioning may require modifications during the Contract, as determined by the City Engineer. 2. Such program for each applicable lump-sum item shall show fixed definable and measurable quantities where possible and unit prices there for as developed and assigned by the Contractor to the different features of the work and major subdivisions thereof. The summation of extensions of quantities and unit prices and related costs shall equal the amount of the lump-sum Contract Price or lump sum bid item indicated in the Bid Schedule. 3. Following the City Engineer’s approval, progress payments will be made in accordance with the Contractor’s payment-apportioning program and from the approved progress schedule, reflecting the progress which occurred during the payment period as approved by the City Engineer. 1.3 MEASUREMENT OF QUANTITIES FOR UNIT PRICES A. Measurement Standards: 1. All work to be paid for at a Contract price per unit measurement, as indicated in the Bid Schedule, will be measured by the City Engineer in accordance with United States Standard Measures. 2. A ton shall consist of 2,000 pounds avoirdupois. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 34 B. Measurement by Weight: 1. Reinforcing steel, steel shapes, castings, miscellaneous metal, metal fabrications, and similar items to be paid for by weight shall be measured by scale or by handbook weights for the type and quantity of material actually furnished and used. 2. Unless shipped by rail, material to be measured and paid for by weight shall be weighed on sealed scales regularly inspected by the State Division of Measurement Standards or its designated representative, furnished by and at the expense of the Contractor. All weighing, measuring, and metering devices shall be suitable for the purpose intended and shall conform to the tolerances and specifications as outlined in the California Code of Regulations, Title 4, Chapter 9, and Division 5. 3. Provide or utilize platform scales of sufficient size and capacity to permit the entire vehicle or combination of vehicles to rest on the scale platform while being weighed. Combination vehicles may be weighed as separate units provided they are disconnected while being weighed. Scales shall be inspected and certified as often as the City Engineer may deem necessary to ascertain accuracy. Costs incurred as a result of regulating, adjusting, testing, inspecting, and certifying scales shall be borne by the Contractor. 4. A licensed weigh master shall weigh all materials weighed on scales furnished by the Contractor. The City Engineer may be present to witness the weighing and to check and compile the daily record of such scale weights. However, in any case, the City Engineer will require that the Contractor furnish weight slips and daily summary weigh sheets. In such cases, furnish a duplicate weight slip or a load slip for each vehicle weighed and deliver the slip to the City Engineer at the point of delivery of the material. 5. If the material is shipped by rail, the certified car weights will be accepted, provided that only actual weight of material will be paid for and not minimum car weights used for assessing freight tariff. Car weights will not be acceptable for material to be passed through mixing plants. Material to be measured by weight shall be weighed separately for each bid item under which it is to be paid. 6. Trucks used to haul material being paid for by weight shall be weighed empty daily and at such additional times as the City Engineer may require. Each truck shall bear a plainly legible identification mark. The City Engineer may require the weight of the material verified by weighing empty and loaded trucks on such other scales as the City Engineer may designate. C. Measurement by Volume: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 35 1. Measurement by volume will be by the cubic dimension indicated in the Bid Schedule. Method of volume measurement will be by the unit volume in place or removed as shown on the Contract Drawings or as specified. 2. When material is to be measured and paid for on a volume basis and it is impractical to determine the volume by the specified method of measurement, or when requested by the Contractor in writing and accepted by the City Engineer in writing, the material may be weighed in accordance with the requirements specified for weight measurement. Such weights will be converted to volume measurement for payment purposes. Factors for conversion from weight measurement to volume measurement will be determined by the City Engineer and shall be agreed to by the Contractor before such method of measurement of pay quantities will be accepted. D. Measurement by Area: Measurement by area will be by the square dimension shown on the Contract Drawings or as specified. Method of square measurement will be as specified. E. Linear Measurement: Linear measurement will be by the linear dimension listed or indicated in the Bid Schedule. Unless otherwise indicated, items, components, or work to be measured on a linear basis will be measured at the centerline of the item in place. F. Field Measurement for Payment: 1. The City Engineer will compute all quantities of work performed by the Contractor on a unit-price basis, for payment purposes. 2. The Contractor shall assist the City Engineer in the taking of measurements by providing all equipment, workers, and survey crews as required to measure quantities. Unless otherwise specified, all quantities shall be calculated using dimensions shown on the Contract Drawings. No allowance will be made for specified tolerances. 1.4 VALUES OF UNIT PRICES A. The number of units and quantities contained in the Bid Schedule as estimated quantities are approximate only, and final payment will be made for the actual number of units and quantities which are incorporated in the Work and required by the Contract, as measured by the City Engineer. B. In the event that work or materials or equipment are required to be furnished to a greater or lesser extent than is indicated in the Contract Documents, such work or materials or equipment shall be furnished in greater or lesser quantities. 1.5 ALLOWANCES You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 36 A. Description: Allowances specified in the Contract Documents and indicated in the Bid Schedule shall cause the work so covered to be furnished, performed, and completed for such sums as are acceptable to the City Engineer and shall include the cost to the Contractor of all materials and equipment to be delivered and installed under the specified Allowances. B. Specific Allowances: Specific Allowances, if any, included in the Contract are specified in Contract Specifications Section 01200, Price and Payment Procedures, and are indicated in the Bid Schedule. C. Administration: 1. The Allowances specified in the Contract Specifications and indicated in the Bid Schedule are exclusive of any work indicated in the Contract Documents for which payment is included under other specifically designated items in the Bid Schedule. 2. The Contractor may not proceed with any work under an Allowance, or receive payment for such work unless directed to do so by the Engineer using a Change Notice as described in General Conditions Article 7- Changes. The cost of the work shall either be an amount agreed upon by the City Engineer and the Contractor, or an amount specified by the City Engineer that the Contractor may not exceed without further direction from the City Engineer. 3. Unless compensation for allowance work is agreed upon, a Force Account Daily Report form shall be used to track and record actual expenditures and expenses related to each allowance. Authorization for payments to the Contractor will be based on such Daily Reports and a related progress schedule. Payment may be made to the Contractor for amounts authorized by Change Notice, unless the total amount authorized exceeds the value of the Allowance indicated in the Bid Schedule. 4. Upon Acceptance of the Work, a Change Order will be prepared, reflecting the exact amount due to the Contractor if different from the exact amounts stated in the Bid Schedule for the specified Allowances. 1.6 REJECTED, EXCESS, OR WASTED MATERIALS Quantities of material wasted or disposed of in a manner not called for under the Contract; rejected loads of material, including material rejected after it has been placed by reasons of the failure of the Contractor to conform to the provisions of the Contract; material not unloaded form the transporting vehicle; material placed outside the lines indicated on the Contract Drawings or established by the City Engineer; or material remaining on hand after completion of the Work, will not be paid for, and such quantities shall not be included in the final total quantities. No additional compensation will be permitted for loading, hauling, and disposing of rejected material. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 37 1.7 BID ITEM MEASUREMENTS AND PAYMENTS BID ITEM 1 – CONSTRUCTION COORDINATION Payment for this item shall be at the contract lump sum price for construction coordination acceptably performed in accordance with the Plans and Specifications. The lump sum bid price shall include the cost of mobilization and demobilization of equipment, materials, shoring, bracing, sloping, or other provisions to be made for worker protection from the hazard of traffic and caving ground during the excavation of trenches. Bid Item 1 also includes obtaining of all bonds, insurance, and permits; moving onto and from the site all materials and equipment; and the furnishing and erecting of storage yards, temporary buildings, and other construction facilities; and all traffic control; all as required for the proper performance and completion of the Work. BID ITEM 2 – STORMWATER POLLUTION PREVENTION MEASURES Progress payments for Stormwater Pollution Prevention Measures will be computed by the Engineer based on his estimate of the percentage completion of this item of work. In general, this will be proportional to the percentage completion of the major items of work to which stormwater pollution prevention measures are incidental. Payment for Stormwater Pollution Prevention Measures will be made at the contract lump sum price for stormwater pollution prevention measures. Such payment will be considered full compensation for all labor, materials, tools, and equipment for completion, implementation and compliance with the Sediment and Erosion Control Plan in the plans. BID ITEM 3 - REMOVE FENCE AND GATE Measurement and payment for remove fence and gate will be made at the unit price bid per linear foot. Payment shall include the cost of, but not limited to, the demolition and removal of existing fence, posts, barbed wire, concrete and accessories. This bid item shall include all the necessary labor, tools, materials, and equipment required to do all the work. BID ITEM 4 - REMOVE DIESEL FUEL TANK AND FOUNDATION Payment for this lump sum bid item shall be made on a percent complete basis, based on the lump sum amount for this item, and includes full compensation for demolition and salvage in accordance with the Contract Documents including but not limited to: salvaging equipment and delivery to owner; removal and disposal of concrete, wiring, conduit, equipment and appurtenances. This bid item shall include all the necessary labor, tools, materials, and equipment required to do all the work. BID ITEM 5 - REMOVE GENERATOR AND FOUNDATION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 38 Payment for this lump sum bid item shall be made on a percent complete basis, based on the lump sum amount for this item, and includes full compensation for demolition and salvage in accordance with the Contract Documents including but not limited to: salvaging equipment and delivery to owner; removal and disposal of concrete, wiring, conduit, equipment and appurtenances. This bid item shall include all the necessary labor, tools, materials, and equipment required to do all the work. BID ITEM 6 - REMOVE BUILDING AND FOUNDATION Payment for this lump sum bid item shall be made on a percent complete basis, based on the lump sum amount for this item, and includes full compensation for demolition and salvage in accordance with the Contract Documents including but not limited to: salvaging equipment and delivery to owner; removal and disposal of concrete, wiring, conduit, equipment, appurtenances, and demolition of facilities. This bid item shall include all the necessary labor, tools, materials, and equipment required to do all the work. BID ITEM 7 - REMOVE AND/OR RELOCATE MASTS AND ANTENNAS Measurement for remove and/or relocated masts and antennas will be made per each mast or antenna removed or relocated in accordance with the Plans and Specifications. The contract unit price paid for this bid item shall include full compensation for furnishing all labor, materials, tools, equipment and incidentals and for doing all the work. Payment for this per each bid item includes full compensation for demolition, relocation and salvage in accordance with the Contract Documents including but not limited to: salvaging equipment and delivery to owner; removal and disposal of concrete, wiring, conduit, equipment and appurtenances. This bid item shall include all the necessary labor, tools, materials, and equipment required to do all the work. BID ITEM 8 - CLEARING, GRUBBING & STOCKPILE Payment for clearing, grubbing and stockpile will be at the contract lump sum price in accordance with the Plans and Specifications. Such payment shall include full compensation for all labor, materials, tools, and equipment to construct this item of the work. Items to be relocated and restored shall be removed, preserved and protected; and when specified, their relocation, restoration, reconstruction, adjustment, etc., in like kind and to original conditions, is part of this bid item. All removals from within the limits of work shown on the plans and required protection of facilities are included in this item regardless of method of relocations, disposal, etc. Quantities used for the removal of A.C. or P.C.C., the construction of asphaltic concrete pavement, Portland Cement Concrete pavement, and miscellaneous minor concrete structures shall be reimbursed under the appropriate bid item when such an item exists. Such payment shall include full compensation for all labor, materials, tools, and You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 39 equipment to construct this item of the work. Miscellaneous work and materials shall be considered incidental to this bid item and no additional payment shall be made therefore. BID ITEM 9 - STRUCTURE EXCAVATION, BACKFILL AND COMPACTION Payment for the structure excavation, backfill and compaction shall be the number of cubic yards of acceptably excavated (including rock), backfilled and compacted area intended for structural concrete foundation in accordance with the Plans and Specifications. Such payment will be considered full compensation for all labor, materials, tools, and equipment for completion, implementation and compliance with the Plans and Specifications. BID ITEM 10 - DRILLED CONRETE PIERS Measurement and payment of drilled concrete piers shall per each unit price for drilled concrete pier installed, and includes full compensation for drilling, rebar cage fabrication and placement, concrete and anchor bolt placement in accordance with the Plans and Specifications. Such payment will be considered full compensation for all labor, materials, tools, and equipment for completion, implementation and compliance with the Plans and Specifications. BID ITEM 11 – ELECTRICAL TRENCH EXCAVATION, BACKFILL AND COMPACTION Payment for electrical trench excavation, backfill and compaction shall be made on a percent complete basis, based on the lump sum amount for this item, and includes full compensation for electrical trenchwork. The lump sum cost shall constitute full compensation for furnishing all labor, materials, tools, and equipment necessary for electrical trenchwork in accordance with the Contract Documents including, but not limited to trench excavation, excavation (including rock) pipe bedding, trench zone, compaction, erosion control; removal and disposal of excavated soil not suitable for backfill, dewatering, protection of existing utilities and conduit. Such payment will be considered full compensation for all labor, materials, tools, and equipment for completion, implementation and compliance with the Plans and Specifications. BID ITEM 12 - STRUCTURAL CONCRETE FOUNDATION Payment for furnishing and installing structural concrete foundation shall be the number of square feet of acceptably prepared and installed structural concrete foundations in accordance with the Plans and Specifications. Such payment will be considered full compensation for all labor, materials, tools, and equipment for completion, implementation and compliance with the Plans and Specifications. BID ITEM 13 - EARTHWORK Payment for earthwork shall be the number of cubic yards of acceptably loosening, excavating, filling, grading, borrow, hauling, preparing subgrade, compacting in final location, wetting and drying, and operations pertaining to site grading for the building and equipment sites, roads, and other facilities. This bid item also includes backfilling You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 40 and compacting under and around structures. Such payment will be considered full compensation for all labor, materials, tools, and equipment for completion, implementation and compliance with the Plans and Specifications. BID ITEM 14 - CLASS II AGGREGATE BASE Payment for furnishing and installing aggregate base shall be at the contract unit price cubic yard for acceptably constructed Class 2 Aggregate Base in accordance with the Plans and Specifications. Such payment shall include full compensation for all labor, materials, tools and equipment to construct this item of the work. BID ITEM 15 - GENERATOR Payment for furnishing and installing the generator shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents including, but not limited to procurement, installation, field testing, and proper connecting of generator. BID ITEM 16 - STEEL TOWER Payment for furnishing and installing the steel tower shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents including, but not limited to procurement, installation and connecting of steel tower. BID ITEM 17 - PRE-ENGINEERED BUILDING Payment for furnishing and installing the pre-engineered building shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents including, but not limited to procurement, installation and coordination with Fibrebond for new modular building. BID ITEM 18 – NEW FENCE AND GATES Payment for furnishing and installing new fence and gates shall be by the linear foot of fence and gates installed. The unit cost shall constitute full compensation for furnishing all labor, materials, tools, and equipment and doing all work involved to provide the perimeter fence and gate. The unit cost shall include fence, framework, barbed wire, fabric, accessories, excavation for post bases and concrete foundation for posts. Cost shall Manual sliding gates and related hardware. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 41 BID ITEM 19 - FIBER ROLL Payment for furnishing and installing the fiber roll shall be by the linear foot of fiber roll, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents, including but not limited to preparation of erosion control materials, placing fiber roll, staking, replacement of damaged materials, proper maintenance of materials throughout the duration of construction. BID ITEM 20 - HYDROSEED Payment for furnishing and installing hydroseed shall be by the square yard, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents, including but not limited to preparation of disturbed ground and erosion-control materials, planting of seed, replacement of damaged materials, watering, and maintenance throughout duration of construction. BID ITEM 21 – ELECTRICAL CONDUIT, WIRE & CABLE TRAY Payment for electrical conduit, wire & cable tray shall be made on a percent complete, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved to install new conduit, wire and cable tray in accordance with the Contract Documents including, but not limited to procurement, installation, routing, testing and connecting to required electrical devices per plans, specifications and NEC. BID ITEM 22 - TEMPORARY ELECTRICAL POWER EQUIPMENT (ONE MONTH RENTAL) Payment for temporary electrical power equipment shall be made on a percent complete, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved to maintain uninterrupted electrical power service throughout the project duration in accordance with the Contract Documents including, but not limited to installing, operating, and maintaining temporary electrical service during construction, installing light fixtures, hookups, cables, temporary connections, site grading for level pad for placement of equipment, monitoring and maintenance of equipment and all other work and appurtenances required to maintain existing electrical power services around work areas. BID ITEM 23 – AUTOMATIC TRANSFER SWITCH Payment for furnishing and installing the automatic transfer switch shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 42 doing all the work involved in accordance with the Contract Documents including, but not limited to procurement, installation, connecting, and testing for functionality with both utility and standby (generator) sources of power. BID ITEM 24 – METER CABINET Payment for furnishing and installing the meter cabinet shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents including, but not limited to procurement, connecting, and installation in coherence with PG&E standards. BID ITEM 25 – REMOVE/RELOCATE/RETUNE EXISTING RADIO EQUIPMENT Payment for the removal, relocation and/or retuning of existing radio equipment shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents including, but not limited to proper removal and disposal, relocation per the plans, and retuning to meet the needs of the upgrades for the site. BID ITEM 26 – GROUNDING Payment for furnishing and installing the electrical grounding for the site shall be made on a percent complete basis, based on the lump sum amount for this item, and shall include full compensation for furnishing the labor, materials, tools, and equipment and doing all the work involved in accordance with the Contract Documents including, but not limited to procurement of ground rods and various sizes of grounding wires, installation, connecting, and testing for a resistance of under 5 ohms. PART 2 PRODUCTS Not Used. PART 3 EXECUTION Not Used. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 43 SECTION 01330 SUBMITTALS PART 1 - GENERAL 1.1 SECTION INCLUDES A. Submittal procedures. B. Construction progress schedules. C. Proposed Products list. D. Product Data. E. Shop Drawings. F. Design data. G. Test reports. H. Certificates. I. Manufacturer's instructions. J. Manufacturer's field reports. K. Erection drawings. 1.2 SUBMITTAL PROCEDURES A. Transmit 4 sets plus the number of submittals the Contractor wishes to receive back of each submittal to Engineer with Engineer accepted form; OR, one electronic submittal emailed to the Engineer in pdf format. B. Sequentially number the transmittal form. Revise submittals with original number and a sequential alphabetic suffix. C. Identify Project, Contractor, Subcontractor or supplier; pertinent drawing and detail number, and specification section number, as appropriate. D. Apply Contractor's stamp, signed or initialed certifying that review, approval, verification of Products required, field dimensions, adjacent construction Work, and coordination of information is in accordance with the requirements of the Work and Contract Documents. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 44 E. Schedule submittals to expedite the Project, and deliver to Engineer at business address. Coordinate submittal of related items. F. For each submittal for review, allow 14 days excluding delivery time from and to the contractor. G. Variations from Contract Documents and Product or system limitations which may be detrimental to successful performance of the completed Work will not be approved. H. Provide space for Contractor and Engineer review stamps. I. When revised for resubmittal, identify all changes made since previous submittal. J. Distribute copies of reviewed submittals as appropriate. Instruct parties to promptly report any inability to comply with requirements. K. Submittals deemed unnecessary by Engineer will be returned without review or comment. 1.3 CONSTRUCTION PROGRESS SCHEDULES A. Submit initial schedule in triplicate to Engineer within 14 days of receiving Notice to Proceed. Task designation and completion intervals shall be reviewed and approved by Engineer. B. Revise and resubmit as required. C. Submit updated schedules with each Application for Payment, identifying changes and progress to date since previous version. D. Submit a horizontal bar chart with separate line for each major portion of Work or operation, identifying first work day of each week. 1.4 PRODUCT DATA A. Product Data For Review: 1. Submitted to Engineer for review for the limited purpose of checking for conformance with information given and the design concept expressed in the contract documents. 2. After review, produce copies and distribute in accordance with SUBMITTAL PROCEDURES article. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 45 B. Product Data For Information: 1. Submitted for the Engineer's knowledge as contract administrator or for the City. C. Product Data For Project Close-out: 1. Submitted for the City's benefit during and after project completion. D. Submit the number of copies which the Contractor requires, plus two copies which will be retained by the Engineer. E. Mark each copy to identify applicable products, models, options, and other data. Supplement manufacturers' standard data to provide information specific to this Project. F. Indicate Product utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances. G. After review distribute in accordance with the Submittal Procedures article. 1.5 SHOP DRAWINGS A. Shop Drawings For Review: 1. Submitted to Engineer for review for the limited purpose of checking for conformance with information given and the design concept expressed in the contract documents. 2. After review, produce copies and distribute in accordance with SUBMITTAL PROCEDURES article. B. Shop Drawings For Information: 1. Submitted for the Engineer's knowledge as contract administrator or for the City. C. Shop Drawings For Project Close-out: 1. Submitted for the City's benefit during and after project completion. D. Indicate special utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 46 E. Submit the number of opaque reproductions which Contractor requires, plus two copies which will be retained by Engineer. 1.6 DESIGN DATA A. Submit for the Engineer's knowledge as contract administrator or for the City. B. Submit for information for the limited purpose of assessing conformance with information given and the design concept expressed in the contract documents. 1.7 TEST REPORTS A. Submit for the Engineer's knowledge as contract administrator or for the City. B. Submit test reports for information for the limited purpose of assessing conformance with information given and the design concept expressed in the contract documents. 1.8 CERTIFICATES A. When specified in individual specification sections, submit certification by the manufacturer, installation/application subcontractor, or the Contractor to Engineer, in quantities specified for Product Data. B. Indicate material or Product conforms to or exceeds specified requirements. Submit supporting reference data, affidavits, and certifications as appropriate. C. Certificates may be recent or previous test results on material or Product, but must be acceptable to Engineer. 1.9 MANUFACTURER’S INSTRUCTIONS A. When specified in individual specification sections, submit printed instructions for delivery, storage, assembly, installation, start-up, adjusting, and finishing, to Engineer for delivery to City in quantities specified for Product Data. B. Indicate special procedures, perimeter conditions requiring special attention, and special environmental criteria required for application or installation. C. Quality Control, Manufacturers' Field Services article. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 47 1.10 MANUFACTURER’S FIELD REPORTS A. Submit reports for the Engineer's benefit as contract administrator or for the City. B. Submit report in duplicate within 30 days of observation to Engineer for information. C. Submit for information for the limited purpose of assessing conformance with information given and the design concept expressed in the contract documents. 1.11 ERECTION DRAWINGS A. Submit drawings for the Engineer's benefit as contract administrator or for the City. B. Submit for information for the limited purpose of assessing conformance with information given and the design concept expressed in the contract documents. C. Data indicating inappropriate or unacceptable Work may be subject to action by the Engineer or City. PART 2 - PRODUCTS 2.1 SUMMARY A. Per plans and specifications. PART 3 - EXECUTION 3.1 SUMMARY A. Submit the required number of shop drawings and product submittals to Engineer for review, acceptance, or rejection. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 48 SECTION 01520 CONSTRUCTION FACILITIES PART 1 - GENERAL 1.1 SUMMARY A. Contractor shall provide its own office and construction utilities including the cost of permits, usage, generation, installation, relocation, distribution, maintenance, safety, disposal, and removal. B. Contractor shall not install or remove any temporary utility without prior written approval of the Engineer. C. Temporary utilities placed underground shall be permanently marked as to prevent damage by others, and accurately located for removal. Damage to above ground and underground utilities by the Contractor shall be repaired or replaced by the Contractor at no cost to the District. D. Obtain permits and inspections required by public utility companies, State of California, San Luis Obispo County and/or special districts for the installation and use of temporary utilities. Utility installations shall comply with all codes and regulations. E. The Contractor is cautioned that there is limited space available on site for temporary storage yards, parking, storage buildings, and temporary office space. Limited staging area will be made available to the Contractor. Staging area is limited to within existing District property while access to is maintained for Owner, Engineer, Utilities, and others. Grading is not permitted. The Contractor shall satisfy itself that the staging area is adequate for the Contractor’s use. If the staging area is not adequate, the Contractor shall find additional staging area for itself offsite. The cost for additional staging area shall be included in the Contractor’s bid and no additional payment will be made to the Contractor for additional staging area. F. Contractor shall submit for approval the Contractor’s proposed plan for temporary utilities, storage facilities/yards, temporary offices/trailers, and temporary construction water. G. Provide power required for construction operations. Reimburse Owner for the cost of any permanent power used, including power used for testing and commissioning of equipment and systems. 1.2 CONSTRUCTION WATER A. Obtain a water meter from the Owner and pay deposit, refundable upon return of the water meter without damage. B. For all necessary operations at the site of the work (except as noted in the next paragraph below) the Owner, without charge therefor, shall provide a reasonable quantity of water at existing pressure from a mutual convenient hydrant of the You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 49 water distribution system. The Contractor shall furnish all necessary pipe or hose extensions to conduct the water to the points of use and shall exercise due care not to waste water. The Contractor shall not contaminate the water supply and shall comply with all applicable regulations and code requirements. C. The Owner reserves the right to limit, suspend, or terminate the supplying of water as set forth above should it consider such action to be necessary on account of damage to the distribution system, the necessity of conserving water, other emergency, or Contractor’s failure to comply with requirements of this section. In this event, the Contractor shall obtain water from some other approved source, at his own expense. 1.3 ELECTRICAL POWER – CONSTRUCTION PHASE A. Provide for the purchase of power or provide portable power for the construction of the project where existing outlets are not available. Provide for the extension of utility lines to the point of usage. A temporary generator is The cost of power shall be included in the appropriate bid items to which it is appurtenant and shall include full compensation for furnishing all labor, materials, tools, and equipment required to obtain and distribute power for construction purposes. B. Reimburse Owner for the cost of any permanent power used, including power used for testing and commissioning of equipment and systems. C. Temporary electrical power installation shall comply with applicable Local codes and requirements of the California Electric Code. 1.4 DUST CONTROL A. Perform dust control operations to prevent construction operations from producing dust in amounts harmful to persons or causing a nuisance to persons living nearby or occupying buildings in the vicinity of the work. Use water or dust preventative to control dust. 1.5 FIRE DANGER A. Minimize fire danger in the vicinity of and adjacent to the construction site. Provide labor and equipment to protect the surrounding private property from the fire damage resulting from construction operations. 1.6 SANITARY CONVENIENCES A. The Contractor shall provide adequate sanitary facilities, including toilets and hand disinfection, for the use of employed on the Work. Such facilities shall include be made available when the first employees arrive on the site of the Work, shall be properly secluded from public observation, and shall be constructed and maintained during the progress of the Work in suitable numbers and at such points and in such manner as may be required. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 50 B. The Contractor shall maintain the sanitary facilities in a satisfactory and sanitary condition at all times and shall enforce their use. 1.7 TEMPORARY CONSTRUCTION FENCES & GATES A. Contractor may, upon approval by Engineer, install temporary fences, gates, barricades, or other suitable means to protect property and prevent damage and injury. 1.8 ILLUMINATION A. The Contractor shall provide temporary lighting in all work areas sufficient to maintain a lighting level during working hours not less than the lighting level required by OSHA standards. B. Permanent building lighting may not be used during construction. 1.9 PROGRESS/WORK AREA CLEANING A. Maintain staging and work areas in a clean and orderly condition free from trash. “Trash” shall include all: food scraps, office garbage, construction rubbish/debris, waste/excess materials, shipping/packing materials, and windblown trash. Trash shall be collected and placed into containers daily at designated waste storage areas in locations approved by the Owner, and removed periodically for offsite disposal at Contractor’s expense. 1.10 REMOVAL A. Remove temporary equipment, facilities, and materials prior to request for final inspection. B. Clean and repair damage caused by installation and use of temporary work. C. Remove all temporary site improvements. All materials removed shall be disposed of off- site and the area shall be returned to the design as set forth in Contract Documents. PART 2 – PRODUCTS – Not Used PART 3 – EXECUTION – Not Used END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 51 PAGE LEFT INTENTIONALLY BLANK You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 52 SECTION 01700 CONTRACT CLOSEOUT PART 1 - GENERAL 1.01 DESCRIPTION A. Requirements Included: 1. Close Out Procedures. 2. Final Cleaning. 3. Project Record Documents. 4. Systems Demonstration. 5. Spare Parts and Maintenance Materials. 6. Project Record Documents. 7. Product Warranties and Product Bonds. 8. Protecting Installed Construction. B. Related Requirements: 1. Section 01730: Operation and Maintenance Data 1.02 CLOSEOUT PROCEDURES C. Comply with procedures stated in General Conditions of the Contract for issuance of Certificate of Substantial Completion. D. When Contractor considers Work has reached final completion, submit written certification that Contract Documents have been reviewed, Work has been inspected, and that Work is complete in accordance with Contract Documents and ready for the Engineer's inspection. E. In addition to submittals required by the conditions of the Contract, provide submittals required by governing authorities, and submit a final statement of accounting giving total adjusted Contract Sum, previous payments, and sum remaining due. F. The Engineer will issue a final Change Order reflecting approved adjustments to Contract Sum not previously made by Change Order. 1.03 FINAL CLEANING G. Execute prior to final inspection. H. Clean interior and exterior surfaces exposed to view; remove temporary labels, stains and foreign substances, polish transparent and glossy You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 53 surfaces. Clean equipment and fixtures to a sanitary condition, clean or replace filters or mechanical equipment. Clean roofs, gutters, downspouts, and drainage systems. I. Clean site; sweep paved areas, rake clean other surfaces. J. Remove waste and surplus materials, rubbish, and construction facilities from the Project and from the site. 1.04 STARTING OF SYSTEMS K. Coordinate schedule for start-up of various equipment and systems. L. Notify Engineer, City, and Owner seven days prior to start-up of each item. M. Verify each piece of equipment or system has been checked for proper lubrication, drive rotation, belt tension, control sequence, and for conditions which may cause damage. N. Verify tests, meter readings, and specified electrical characteristics agree with those required by equipment or system manufacturer. O. Verify wiring and support components for equipment are complete and tested. P. Execute start-up under supervision of applicable manufacturer's representative and Contractor’s personnel in accordance with manufacturers' instructions. Q. When specified in individual specification sections, require manufacturer to provide authorized representative to be present at site to inspect, check, and approve equipment or system installation prior to start-up, and to supervise placing equipment or system in operation. 1.05 SYSTEMS DEMONSTRATION R. Demonstrate operation and maintenance of products to City's personnel two weeks prior to date of final inspection. S. Demonstrate Project equipment and provide instruction by qualified manufacturer's representative who is knowledgeable about the Project. T. Utilize operation and maintenance manuals as basis for instruction. Review contents of manual with City's personnel in detail to explain all aspects of operation and maintenance. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 54 U. Demonstrate start-up, operation, control, adjustment, trouble-shooting, servicing, maintenance, and shutdown of each item of equipment at start- up, at equipment location. V. Prepare and insert additional data in operations and maintenance manuals when need for additional data becomes apparent during instruction. W. Required instruction time for each item of equipment and system is specified in individual sections. 1.06 SPARE PARTS AND MAINTENANCE MATERIALS X. Provide products, spare parts, maintenance and extra materials in quantities specified in individual specification sections. Y. Spare parts shall be labeled, contained and organized in a matter that does not mix parts of different groups together and allows easy identification of the type and purpose of each spare part. Z. Deliver to Project site; obtain receipt prior to final payment. 1.07 PROJECT RECORD DOCUMENTS AA. Maintain on site one set of the following record documents; record actual revisions to the Work: 1. Drawings. 2. Specifications. 3. Addenda. 4. Change Orders and other modifications to the Contract. 5. Reviewed Shop Drawings, Product Data, and Samples. 6. Manufacturer's instruction for assembly, installation, and adjusting. BB. Ensure entries are complete and accurate, enabling future reference by Owner. CC. Store record documents separate from documents used for construction. DD. Record information concurrent with construction progress, not less than weekly. EE. Specifications: Legibly mark and record at each product section description of actual products installed, including the following: 1. Manufacturer's name and product model and number. 2. Product substitutions or alternates utilized. 3. Changes made by Addenda and modifications. FF. Record Drawings and Shop Drawings: Legibly mark each item to record You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 55 actual construction including: 1. Measured depths of foundations in relation to finish floor datum. 2. Measured horizontal and vertical locations of underground utilities and appurtenances, referenced to permanent surface improvements. 3. Measured locations of internal utilities and appurtenances concealed in construction, referenced to visible and accessible features of the Work. 4. Field changes of dimension and detail. 5. Details not on original Contract drawings. GG. Submit documents to Engineer before claim for final Application for Payment. 1.08 PRODUCT WARRANTIES AND PRODUCT BONDS HH. Obtain warranties and bonds executed in duplicate by responsible subcontractors, suppliers, and manufacturers, within ten days after completion of applicable item of work. II. Execute and assemble transferable warranty documents and bonds from subcontractors, suppliers, and manufacturers. JJ. Verify documents are in proper form, contain full information, and are notarized. KK. Co-execute submittals when required. LL. Include Table of Contents and assemble in three D side ring binder with durable plastic cover. MM. Submit prior to final Application for Payment. NN. Time Of Submittals: 1. For equipment or component parts of equipment put into service during construction with Owner's permission, submit documents within ten days after acceptance. 2. Make other submittals within ten days after Date of Substantial Completion, prior to final Application for Payment. 3. For items of Work for which acceptance is delayed beyond Date of Substantial Completion, submit within ten days after acceptance, listing date of acceptance as beginning of warranty or bond period. 1.09 PROTECTING INSTALLED CONSTRUCTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 56 OO. Protect installed Work and provide special protection where specified in individual specification sections. PP. Provide temporary and removable protection for installed products. Control activity in immediate work area to prevent damage. QQ. Provide protective coverings at walls, projections, jambs, sills, and soffits of openings. RR. Protect finished floors, stairs, and other surfaces from traffic, dirt, wear, damage, or movement of heavy objects, by protecting with durable sheet materials. SS. Prohibit traffic or storage upon waterproofed or roofed surfaces. When traffic or activity is necessary, obtain recommendations for protection from waterproofing or roofing material manufacturer. TT. Prohibit traffic from landscaped areas. PART 2- PRODUCTS NOT USED PART 3- EXECUTION NOT USED END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 57 SECTION 01710 MOBILIZATION PART 1 - GENERAL 1.1 SECTION INCLUDES A. CONTRACTOR shall be responsible for all preparatory work and operations required prior to beginning WORK. 1.2 SUMMARY A. Mobilization shall include, but not limited to, the following: 1. Movement of personnel, tools, equipment, materials, supplies, and incidentals to the PROJECT site and all preparatory work, including installation of PROJECT sign. 2. Establishment of all necessary facilities, including acquisition of easements for the CONTRACTOR’s convenience. 3. Obtaining permits necessary for the execution of the WORK. 4. Providing required bonds and proof of insurance. 5. Upon completion of the WORK, CONTRACTOR shall remove tools, equipment, and unused materials and supplies from the PROJECT site and restore all disturbed areas outside the PROJECT area to their pre- construction condition. B. DISTRICT has the right to reject construction tools, equipment, materials, and supplies which are, in DISTRICT’s opinion, unsafe, improver, or inadequate. 1. CONTRACTOR shall bring rejected construction tools, equipment, materials, and supplies to an acceptable condition as approved by OWNER or remove from the PROJECT site. 1.3 SUBMITTALS A. Refer to Section 01 33 00, Submittal Procedures, for submittal procedures. B. In accordance with Section 01 33 00, Submittal Procedures, CONTRACTOR shall submit within seven (7) days after the effective date of the NOTICE TO PROCEED, a layout of the PROJECT site including fences, roads, parking, buildings, storage areas, drainage plans, temporary building layouts, and temporary utility locations. PART 2 – PRODUCTS – Not Used PART 3 – EXECUTION – Not Used You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 58 END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 59 PAGE LEFT INTENTIONALLY BLANK You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 60 SECTION 01730 OPERATION AND MAINTENANCE DATA PART 1- GENERAL 1.1 SECTION INCLUDES A. Format and content of manuals. 1. Contents One Each Volume: a. Manual for Equipment and Systems b. Submittal of Operation and Maintenance Data c. Instruction of Engineer's personnel. 1.2 RELATED SECTIONS A. Section 01300 - Submittals: Submittals procedures. Shop drawings, product data, and samples. B. Section 01700 - Contract Closeout: Contract closeout procedures, project record documents. C. Individual Specifications Sections: Specific requirements for operation and maintenance data. 1.3 QUALITY ASSURANCE A. Prepare instructions and data by personnel experienced in maintenance and operation of described products. 1.4 FORMAT A. Prepare data in the form of an instructional manual. B. Binders: Commercial quality, 8-1/2 x 11 inch three D side ring binders with durable clear “view pocket” plastic covers for inserting cover sheets. When multiple binders are used, correlate data into related consistent groupings. C. Cover: Identify each binder with typed or printed title OPERATION AND MAINTENANCE INSTRUCTIONS; identify title of project; identify volume number for multiple volume references. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 61 D. Provide tabbed indexed for each separate product and system, with typed description of product and major component parts of equipment. E. Text: Manufacturer's original printed data. Photocopies of preprinted data will not be accepted. F. Drawings: Provide with reinforced punched binder tab. Bind in with text; fold larger drawings neatly to size of text pages. G. Contents: Prepare a Table of Contents for each volume, with each Product or system description identified, in three parts as follows: 1. Part 1:Directory, listing names, addresses, and telephone numbers of Engineer, Contractor, Subcontractors, and major equipment suppliers. 2. Part 2: Operation and maintenance instructions, arranged by system and subdivided by specification section. For each category, identify names, addresses, and telephone numbers of Subcontractors, supplies and parts distributor. Identify the following: a. Significant design criteria. b. List of equipment. c. Parts list for each component. d. Operating instructions. e. Maintenance instructions for equipment and systems. f. Maintenance instructions for finishes, including recommended cleaning methods and materials, and special precautions identifying detrimental agents. 3. Part 3: Project documents and certificates, including the following: a. Shop drawings and product data. b. Certificates. c. Photocopies of warranties. 4. Part 4: Design Data. 5. Provide complete table of contents in each binder. 1.5 CONTENTS, EACH VOLUME A. Table of Contents: Provide title of Project; names, addresses, and telephone numbers of Engineer, Subconsultants, and Contractor with name of responsible parties; schedule of products and systems, indexed You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 62 to content of the volume. B. For Each Product or System: List names, addresses, and telephone numbers of Subcontractors and suppliers, including local source of supplies and replacement parts. C. Product Data: Mark each sheet to clearly identify specific products and component parts, and data applicable to installation. Delete inapplicable information. D. Drawings: Supplement product data to illustrate relations of component parts of equipment and systems, to show control and flow diagrams. Do not use Project Record Documents as maintenance drawings. E. Typed Text: As required to supplement product data. Provide logical sequence of instructions for each procedure, incorporating manufacturer's instructions. F. Warranties and Bonds: Bind in copy of each. G. Instructions for Care and Maintenance: Include manufacturer's recommendations for cleaning agents and methods, precautions against detrimental agents and methods, and recommended schedule for cleaning and maintenance. H. Moisture Protection and Weather Exposed Products: Include product data listing applicable reference standards, chemical composition, and details of installation. Include recommendations for inspections, maintenance, and repair. I. Additional Requirements: As specified in individual product specification sections. J. Include listing in Table of Contents for design data, with tabbed fly sheet and space for insertion of data. 1.6 MANUAL FOR EQUIPMENT AND SYSTEMS A. Each item of Equipment and Each System: Include description of unit or system, and component parts. Identify function, normal operating characteristics, and limiting conditions. Include performance curves, with engineering data and tests, and complete nomenclature and model number of replacement parts. B. Panelboard Circuit Directories: Provide electrical service characteristics, controls, and communications; typed. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 63 C. Include color coded wiring diagrams as installed. D. Operating Procedures: Include start-up, break-in, and routine normal operating instructions and sequences. Include regulation, control, stopping, shut-down, and emergency instructions. Include summer, winter, and any special operating instructions. E. Maintenance Requirements: Include routine procedures and guide for troubleshooting; disassembly, repair, and reassembly instructions; and alignment, adjusting, balancing and checking instructions. F. Provide servicing and lubrication schedule, and list of lubricants required. G. Include manufacturer's printed operation and maintenance instructions. H. Include sequence of operation by controls manufacturer. I. Include original manufacturer's parts list, illustrations, assembly drawings, and diagrams required for maintenance. J. Include control diagrams by controls manufacturer as installed. K. Include Contractor's coordination drawings, with color coded piping diagrams as installed. L. Include charts of valve tag numbers, with location and function of each valve, keyed to flow and control diagrams. M. Include list of original manufacturer's spare parts, current prices, and recommended quantities to be maintained in storage. N. Include test and balancing reports as specified in Section 01400. O. Additional Requirements: As specified in individual product specification sections. P. Include listing in Table of Contents for design data, with tabbed dividers and space for insertion of data. 1.7 INSTRUCTION OF CITY PERSONNEL A. Before final inspection, instruct City's designated personnel in operation, adjustment, and maintenance of products, equipment, and systems, at agreed upon times. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 64 B. Use operation and maintenance manuals as basis for instruction. Review contents of manual with personnel in detail to explain all aspects of operation and maintenance. C. Prepare and insert additional data in Operation and Maintenance Manual when need for such data becomes apparent during instruction. 1.8 SUBMITTAL OF OPERATION AND MAINTENANCE DATA A. Submit two copies of preliminary draft or proposed formats and outlines of contents before 75% of work is completed. B. For equipment, or component parts of equipment put into service during construction and operated by City, submit two copies of documents within 10 days after taking occupancy of equipment or component parts, one copy of which is to be retained with the equipment or component part. These two copies are in addition to the four sets required by subparagraph D below. C. Submit one copy of completed volumes 15 days prior to inspection. This copy will be reviewed and returned after final inspection, with Engineer comments. Revise content of all document sets as required prior to final submission. D. Submit four sets of revised final volumes in final form within 10 days after final inspection. PART 2- PRODUCTS NOT USED PART 3- EXECUTION NOT USED END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 65 SECTION 02050 DEMOLITION PART 1 - GENERAL 1.1 THE REQUIREMENT A. General. This section covers the removal of existing facilities at the existing site, in accordance with the Contract Construction Drawings. B. Site visit. It is the responsibility of the Bidders to visit the site and make their own determinations and conclusions as to the extent and difficulty of performing the removal work required in accordance with these specifications. C. Scope. All piping, slabs, buildings, and other appurtenant equipment and facilities not used for construction shall be removed from the site as directed by the City. 1.2 PRESERVATION OF PROPERTY A. Existing facilities, which are to remain in place, shall be protected by the Contractor. Existing facilities which are to be razed, demolished, abandoned or removed shall also be protected in-place by the Contractor until the specified operation is scheduled for in the Sequence of Construction, called for in the General Requirements Division of these specifications. B. Any damage by construction operations to site improvements or existing facilities shall be repaired or replaced in kind by the Contractor at his expense and be acceptable to the Owner. C. Perform demolition in such manner as to eliminate hazards to persons and property; to minimize interference with use of adjacent areas, utilities and structures or interruption of use of such utilities; and to provide free passage to and from such adjacent areas of structures. D. Provide safeguards, including warning signs, barricades, temporary fences, warning lights, and other similar items that are required for protection of all personnel during demolition and removal operations. E. The contractor shall take necessary precautions to avoid damages to existing items to remain in place, to be reused, or to remain the property of the District; any damaged items shall be repaired or replaced as approved by the Resident Engineer. The Contractor shall coordinate the work of this section with all other work and shall construct and maintain shoring, bracing, and supports as required. The Contractor shall ensure that structural elements are not overloaded and shall be responsible for increasing structural supports or adding new supports as may be required as a result of any cutting, removal, or demolition work performed under this contract. Do not overload structural elements. Provide new supports and reinforcement for existing construction weakened by demolition or You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 66 removal works. Repairs, reinforcement, or structural replacement must have Resident Engineer’s approval. PART 2 - MATERIALS (NOT USED) Not Used. PART 3 - PART 3 – EXECUTION 3.1 GENERAL A. Completely demolish and remove structures and equipment, including all appurtenances related or connected thereto as shown on the Plans. B. The Contractor shall notify and coordinate with the Owner 24 hours in advance of any delivery of salvaged equipment. The Owner will be responsible for unloading the equipment. Materials not needed or desired by the City shall become the property of the Contractor. The Contractor shall recycle the removed material pursuant to health codes. C. Salvaged materials shall not be stored at the site of work unless approved by the Owner, and the Contractor shall remove in a timely manner all salvaged materials. D. Debris. Debris and refuse generated from removal operations shall be legally disposed of by the Contractor at his expense. The Contractor shall not allow the accumulation of debris or refuse in any quantity that represents a health or safety hazard, or that impairs any operations on site. All debris and refuse shall be disposed of off -site in a timely manner. No debris or refuse shall be used as fill material or to fill voids caused by the removal of structures. Care shall be taken to prevent spillage on haul routes. Any such spillage shall be removed immediately and the area cleaned. E. Cleanup and Dust Control. Throughout all phases of removal the Contractor shall abate dust nuisance by cleaning, sweeping, and sprinkling with water or other means necessary. The use of water resulting in mud on public streets will not be permitted as a substitute for sweeping or other methods. F. Remove or abandon existing utilities as indicated on the Plans. When Utility lines are encountered that are not indicated on the drawings, the Resident Engineer shall be notified prior to further work in that area. G. Upon completion of the work, the site shall be cleared of equipment, unused materials and rubbish so as to present a satisfactory clean You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 67 and neat appearance. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 68 SECTION 02060 SOILS AND AGGREGATES FOR EARTHWORK PART 1 GENERAL 1.1 SUMMARY A. Section includes: 1. Aggregate Base Course. 2. Class 2 Permeable. 3. Drain Rock. 4. Gravel. 5. Imported Fill. 6. Native Material. 7. Sand. 8. Select Material. 9. Stabilization Material. 1.2 REFERENCES A. ASTM International (ASTM): 1. C 117 - Standard Test Method for Materials Finer than 75-µm (No. 200) Sieve in Mineral Aggregates by Washing. 2. C 131 - Standard Test Method for Resistance to Degradation of Small- Size Course Aggregate by Abrasion and Impact in the Los Angeles Machine. 3. C 136 - Standard Test Method for Sieve Analysis of Fine and Course Aggregates. 4. D 422 - Standard Test Method for Particle-Size Analysis of Soils. 5. D 2419 - Standard Test Method for Sand Equivalent Value of Soils and Fine Aggregate. 6. D 4318 - Standard Test Method for Liquid Limit, Plastic Limit, and Plasticity Index of Soils. 7. D 4829 - Standard Test Method for Expansion Index for Soils. B. California Department of Transportation: 1. Standard Specifications. 2. California Test 205. 3. California Test 211. 4. California Test 217. 5. California Test 229. 6. California Test 301. 1.3 SUBMITTALS A. Product data: 1. Material source. 2. Gradation. 3. Testing data. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 69 B. Quality control for aggregate base course: 1. Test reports: Reports for tests required by Sections of Standard Specifications, State of California, Department of Transportation, Latest edition. 2. Certificates of Compliance: Certificates as required by Sections of Standard Specifications, State of California, Department of Transportation, Latest edition. 1.4 DELIVERY, STORAGE, AND HANDLING A. Storage and protection: Protect from segregation and excessive moisture during delivery, storage, and handling. PART 2 PRODUCTS 2.1 MATERIALS A. General: 1. Provide material having maximum particle size not exceeding 4 inches and that is free of trash, lumber, debris, leaves, grass, roots, stumps, and other organic matter. 2. Materials derived from processing demolished or removed asphalt concrete are not acceptable. B. Aggregate base course: 1. Class 2, conforming to Section 26-1.02A of the Standard Specifications, 3/4-inch maximum aggregate size free from organic matter and other deleterious substances, and of such nature that aggregate can be compacted readily under watering and rolling to form a firm, stable base. 2. Aggregate base course for structures: a. Consist of crushed or fragmented particles. b. Coarse aggregate material retained in Number 4 sieve shall consist of material of which at least 25 percent by weight shall be crushed particles when tested in accordance with California Test 205. 3. Aggregate shall not be treated with lime, cement, or other chemical material. 4. Durability index: Not less than 35 when tested in accordance with California Test 229. 5. Aggregate grading and sand equivalent tests shall be performed to represent not more than 500 cubic yards or 1 day's production of material, whichever is smaller. 6. Sand equivalent: Not less than 25 when tested in accordance with California Test 217. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 70 7. Resistance (R-value): Not less than 78 when tested in accordance with California Test 301. 8. Conform to size and grade within the limits as follows when tested in accordance with ASTM C 117 and ASTM C 136: Sieve Sizes (Square Openings) Percent by Weight Passing Sieve 1 inch 100 3/4 inch 90-100 Number 4 35-62 Number 30 10-30 Number 200 2-9 C. Class 2 permeable: 1. Durability index: Not less than 40 when tested in accordance with California Test 229. 2. Conform to Standard Specifications Section 68-2.02F. 3. Consist of hard, durable particles of stone or gravel, screened or crushed to the specified size and gradation. 4. Provide free of organic matter, lumps or balls of clay, and other deleterious matter. 5. Sand equivalent: Not less than 75 when tested in accordance with ASTM D 2419. 6. Conform to size and grade within the limits as follows when tested in accordance with ASTM C 117 and C 136: Sieve Size (Square Openings) Percent by Weight Passing Sieve 1 inch 100 3/4 inch 90-100 3/8 inch 40-100 Number 4 25-40 Number 8 18-33 Number 30 5-15 Number 50 0-7 Number 200 0-3 D. Drain rock: 1. Durability index: Not less than 40 when tested in accordance with California Test 229. 2. Consist of hard, durable particles of stone or gravel, screened or crushed to specified size and gradation. 3. Free from organic matter, lumps or balls of clay, or other deleterious matter. 4. Crush or waste coarse material and waste fine material as required to You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 71 meet gradation requirements. 5. Conform to size and grade within the limits as follows when tested in accordance with ASTM C 117 and C 136: Sieve Size (Square Openings) Percent By Weight Passing Sieve 2 inch 100 1-1/2 inch 95-100 3/4 inch 50-100 3/8 inch 15-55 Number 200 0-2 E. Gravel: 1. Consist of hard, durable particles of stone or gravel, screened or crushed to the specified sizes and gradations. 2. Free of organic matter, lumps or balls of clay, and other deleterious matter. 3. Crush or waste coarse material, and add or waste fine material in order to meet the specified gradations. 4. Fraction of material passing number 40 sieve: Material having plasticity index not greater than 5 when tested in accordance with ASTM D 4318. 5. Durability percentage of wear not greater than 40 percent when tested in accordance with California Test 211. 6. Conform to sizes and grade within the limits as follows when tested in accordance with ASTM C 117 and C 136: Sieve Size (Square Openings) Percent by Weight Passing Sieve Type A Type B Type C 2 inch 100 - - 1-1/2 inch 95-100 100 - 3/4 inch 35-60 55-85 100 3/8 inch 15-40 35-65 50-100 Number 4 0-25 20-35 30-45 Number 30 - 5-15 10-20 Number 200 0-5 2-9 2-9 F. Imported material for structural: 1. Any imported material is to be tested and approved by the OWNER’s Geotechnical Engineer. 2. Sound, earthen material passing 1-inch sieve. 3. Expansion index less than 20 when tested in accordance with ASTM D 4829. 4. Caltrans Standard Specification for Structure Backfill, Section 19- 3.02B or approved onsite sandy soil having a sand equivalent You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 72 greater than 20. G. Native material (on-site soil): 1. Sound, earthen material passing 1-inch sieve. 2. Free of organics, oversize rock (greater than 3 inches), trash, debris, corrosive, and other deleterious materials. 3. Percent of material by weight passing Number 4 sieve shall be at least 75 when tested in accordance with ASTM D 422. 4. Expansion index less than 10 when tested in accordance with ASTM D4829. H. Sand: 1. Clean, coarse, natural sand. 2. Non-plastic when tested in accordance with ASTM D 4318. 3. One hundred percent shall pass a 1/2-inch screen. 4. No more than 20 percent shall pass a Number 200 sieve. I. Select material: 1. Sound earthen material for which sum of plasticity index when tested in accordance with ASTM D 4318 and the percent of material by weight passing Number 200 sieve shall not exceed 23 when tested in accordance with ASTM D 422. 2. Organic content shall not be greater than 3 percent by volume. J. Stabilization material: 1. Durability percentage of wear not greater than 40 percent when tested in accordance with California Test 211. 2. Consist of clean, hard, durable particles of crushed rock or gravel screened or crushed to the specified sizes and gradations. 3. Shall be free of any detrimental quantity of soft, friable, thin, elongated, or laminated pieces, disintegrated material, organic matter, oil, alkali, or other deleterious substance. 4. Shall be free of slaking or decomposition under the action of alternate wetting and drying. 5. The portion of material retained on the 3/8-inch sieve shall contain at least 50 percent of particles having three or more fractured faces. Not over 5 percent shall be pieces that show no such faces resulting from crushing. Of the portion that passes the 3/8-inch sieve, but is retained on the No. 4 sieve, not more than 10 percent shall be pieces that show no faces resulting from crushing. 6. Conform to size and grade when tested in accordance with ASTM C 117 and ASTM C 136. Sieve Size (Square Openings) Percent by Weight Passing Sieve 1 inch 100 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 73 3/4 inch 90-100 Number 4 0-10 Number 200 0-2 K. Course Aggregate for Trench Stabilization: 1. Consist of hard, durable particles of stone or gravel, screened or crushed to the specified sizes and gradations. 2. Free of organic matter, lumps or balls of clay, and other deleterious matter. 3. Conforming to ASTM C33 No. 8 Coarse Aggregate or Section 90- 1.02C(4)(b) of the Standard Specifications. 4. One hundred percent shall pass a 1-1/2-inch screen. 2.2 SOURCE QUALITY CONTROL Not Used. PART 3 EXECUTION Not Used. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 74 SECTION 02200 SITE CLEARING & PREPARATION PART 1 GENERAL 1.1 SUMMARY A. Section includes: Clearing, grubbing, and stripping project site. 1.2 REFERENCES A. San Luis Obispo County 2014 Public Improvement Standards. 1.3 DEFINITIONS A. Clearing: Consists of removal of natural obstructions and existing foundations, buildings, fences, lumber, walls, stumps, brush, weeds, rubbish, trees, boulders, utility lines, and any other items that interfere with construction operations or are designated for removal. B. Grubbing: Consists of removal and disposal of wood or root matter below ground surface remaining after clearing and includes stumps, trunks, roots, or root systems greater than 1-inch diameter or thickness to a 6-inch depth below ground surface. C. Stripping: Includes removal and disposal of all organic sod, topsoil, grass and grass roots, and other objectionable material remaining after clearing and grubbing from the areas designated to be stripped. The depth of stripping will be determined by the ENGINEER. 1.4 QUALITY ASSURANCE A. Regulatory requirements: Verify and comply with applicable regulations regarding those governing noise, dust, nuisance, drainage and runoff, fire protection, and disposal. B. Pre-construction conference: Meet with ENGINEER to discuss order and method of work. 1.5 PROJECT CONDITIONS A. Environmental requirements: 1. For suspected hazardous materials found, notify ENGINEER immediately. B. Existing Conditions: 1. Verify character and amount of clay, sand, gravel, quicksand, water, rock, hardpan, and other material involved and work to be performed. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 75 1.6 SEQUENCING AND SCHEDULING A. Clearing and grubbing: Perform clearing and grubbing in advance of grading operations. PART 2 PRODUCTS Not Used. PART 3 EXECUTION 3.1 EXAMINATION A. Verification of conditions: Examine site and verify existing conditions for beginning work. 3.2 PREPARATION A. Protect existing improvements from damage by site preparation work. 3.3 INSTALLATION A. Clearing: 1. Clear areas where construction is to be performed and other areas as indicated on the Drawings, or specified in this Section, of fences, lumber, walls, stumps, brush, roots, weeds, trees, shrubs, rubbish, and other objectionable material of any kind which, if left in place, would interfere with proper performance or completion of the work, would impair its subsequent use, or form obstructions. 2. Do not incorporate organic material from clearing and grubbing operations in fills and backfills. 3. CONTRACTOR's temporary construction facilities: Fill or remove pits, fill, and other earthwork required for erection of facilities, upon completion of the work, and level to meet existing contours of adjacent ground. B. Grubbing: 1. From excavated areas: Grub stumps, roots, and other obstructions 3 inches or over in diameter to depth of not less than 18 inches below finish grade. 2. In embankment areas or other areas to be cleared outside construction area: Do not leave stumps, roots, and other obstructions higher than the following requirements: Height of Embankment over Stump Depth of Clearing and Grubbing You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 76 0 feet to 2 feet Grub stumps or roots 3 inches or over in diameter to 18 inches below original grade. Cut others flush with ground. 2 feet to 3 feet Grub stumps 1 foot and over in diameter to 18 inches below original grade. Cut others flush with ground. Over 3 feet Leave no stumps higher than stump top diameter, and in no case more than 18 inches. 3. Backfill and compact cavities left below subgrade elevation by removal of stumps or roots to density of adjacent undisturbed soil. C. Stripping: 1. Remove soil material to depth of 3 feet throughout the entire plant site . 2. Deposit stripped material in accordance with following requirements: a. At locations acceptable to ENGINEER. b. Use accepted material in top 6 inches of areas to be used for future planting. 3. Replace topsoil where indicated on the Drawings. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 77 SECTION 02260 EXCAVATION SUPPORT AND PROTECTION PART 1 GENERAL 1.1 SUMMARY A. Section includes: Requirements for designing, furnishing and installing, maintaining, and removing excavation support and protection. B. Related sections: 1. The Contract Documents are complementary; what is called for by one is as binding as if called for by all. 2. It is the CONTRACTOR’s responsibility for scheduling and coordinating the Work of subcontractors, suppliers, and other individuals or entities performing or furnishing any of CONTRACTOR’s Work. 3. The following Sections are related to the Work described in this Section. This list of Related Sections is provided for convenience only and is not intended to excuse or otherwise diminish the duty of the CONTRACTOR to see that the completed Work complies accurately with the Contract Documents. a. Section 01410 - Regulatory Requirements. 1.2 REFERENCES A. American Institute of Steel Construction, Inc. (AISC): 1. Steel Construction Manual. B. American Society of Civil Engineers (ASCE): 1. Guidelines of Engineering Practice for Braced and Tied-Back Excavations. C. California Code of Regulations (CCR): 1. Title 8 - Industrial Relations. a. Chapter 3.2. California Occupational Safety and Health Regulations (CAL/OSHA). D. California Labor Code (CLC). E. Department of the Navy Naval Facilities Engineering Command (NAVFAC): 1. Design Manual 7.2 - Foundations and Earth Structures. 2. Design Manual 7.3 - Soil Dynamics and Special Design Aspects F. State of California Department of Transportation (Caltrans): 1. Caltrans California Trenching and Shoring Manual. G. United States Steel Corporation (USS): 1. Steel Sheet Piling Design Manual. 1.3 DEFINITIONS You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 78 A. General Engineering Design Practice: General engineering design practice in area of the Project, performed in accordance with recent engineering literature on subject of shoring and stability of excavations. B. Shoring: A temporary structural system designed to support vertical faces, or nearly vertical faces, of soil or rock for purposes of excavation. Shoring includes cantilevered sheet piling, internally braced sheet piling, slurry walls, soldier piles and lagging, and other similar shoring systems. Sloping of the soil is not shoring. 1.4 SYSTEM DESCRIPTION A. Where General Engineering Design Practice is specified, provide drawings and signed calculations and have design performed by civil or structural engineer registered in State where the Project is located: 1. Provide design calculations that clearly disclose assumptions made, criteria followed, and stress values used for the materials being used. 2. Furnish references acceptable to ENGINEER substantiating appropriateness of design assumptions, criteria, and stress values. B. Design requirements: 1. General: a. Design means for safe and stable excavations in accordance with general engineering design practice: 1) The preceding requirement shall not apply to trench excavation support conforming to standards set forth in CCR Title 8, Chapter 3.2. b. Design steel members in accordance with the building code as specified in Section 01410 and the AISC Manual of Steel Design. c. Design shoring involving materials other than steel in accordance with building code as specified in Section 01410. d. Perform design in accordance with soil characteristics and design recommendations contained in a written geotechnical report issued and signed by a geotechnical engineer hired by the CONTRACTOR. Geotechnical engineer shall be registered in the state where the Project is located: 1) Make copy of geotechnical report available at project site for ENGINEER's review. 2) Retain and pay for geotechnical engineer's services. 3) Obtain report based on soil samples, field and laboratory tests, and borings performed for the geotechnical report for the design of stability of excavations by the geotechnical engineer hired by CONTRACTOR. e. When electing to design with material stresses for temporary construction higher than allowable stresses prescribed in the AISC Steel Construction Manual and the building code as specified in Section 01410, increase in such stresses shall not exceed 10 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 79 percent of value of prescribed stresses. f. Minimum safety factor used for design shall not be less than 1.5. g. The calculated minimum depth of penetration of shoring below the bottom of the excavation shall be increased not less than 30 percent if the full value of passive pressure is used in the design. h. The maximum height of cantilever shoring above the bottom of excavation shall not exceed 15 feet. 1) Use braced shoring when the height of shoring above the bottom of excavation exceeds 15 feet. i. The location of the point of fixity for shoring shall not be less than half the calculated minimum embedment depth below the bottom of the excavation. j. Generally acceptable references for the design of shoring and excavations are as follows: 1) Caltrans California Trenching and Shoring Manual. 2) NAVFAC Design Manual 7.2. 3) NAVFAC Design Manual 7.3. 4) USS Steel Sheet Piling Design Manual. 5) ASCE Guidelines of Engineering Practice for Braced and Tied-Back Excavations. 2. Soldier piles and lagging: a. Provide lagging over the full face of the excavation. Joints between pieces of lagging shall be tight to prevent loss of soil. b. Provide full face lagging all around penetrations through the lagging. c. If the soldier piles are installed in predrilled holes, the predrilled holes shall be filled with control density backfill after the soldier piles are installed. d. The effective width of driven soldier piles for passive soil resistance shall not exceed 2 times the width of the pile. 1) The effective width of concrete encased soldier piles for passive soil resistance shall not exceed 2 times the width of the concrete encasement. e. Fill voids behind lagging with gravel or other material acceptable to the ENGINEER. f. Apply loads from tie back soil, rock, or deadman anchors concentrically to soldier piles or wales spanning between soldier piles. 1) Wales shall be back-to-back double channels or other members acceptable to the ENGINEER. 2) Eccentrically loaded with section soldier piles or wales are not acceptable. g. Design soldier piles for downward loads including vertical loads from tie back anchors. 3. Soil anchors, rock anchors, and deadmen anchors: a. Design tie back anchors for a safety factor of not less than 2 times the calculated load from the shoring. b. Proof load all production anchors to not less than 150 percent of the calculated load from the shoring. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 80 1) Lock off anchors at the calculated anchor load. c. The length of soil anchors used to calculate resistance to load from the shoring shall not include any length within the potential active pressure soil failure zone behind the face of shoring. d. Design tie rods for anchors for 130 percent of the calculated load from the shoring. e. Design tie rods for anchors for 150 percent of the calculated load from the shoring when tie rod couplers are used and for other conditions where stress concentrations can develop. C. Performance requirements: 1. General: a. Support faces of excavations and protect structures and improvements in vicinity of excavations from damage and loss of function due to settlement or movement of soils, alterations in ground water level caused by such excavations, and related operations. b. Specified provisions: 1) Complement, but do not substitute or diminish, obligations of CONTRACTOR for the furnishing of a safe place of work pursuant to provisions of the Occupational Safety and Health Act of 1970 and its subsequent amendments and regulations and for protection of the Work, structures, and other improvements. 2) Represent minimum requirement for: a) Number and types of means needed to maintain soil stability. b) Strength of such required means. c) Methods and frequency of maintenance and observation of means used for maintaining soil stability. 2. Provide safe and stable excavations by means of sheeting, shoring, bracing, sloping, and other means and procedures, such as draining and recharging groundwater and routing and disposing of surface runoff, required to maintain the stability of soils and rock. 3. Provide support for trench excavations for protection of workers from hazard of caving ground. 4. Provide shoring: a. Where, as result of excavation work and analysis performed pursuant to general engineering design practice, as defined in this Section: 1) Excavated face or surrounding soil mass may be subject to slides, caving, or other types of failures. 2) Stability and integrity of structures and other improvements may be compromised by settlement or movement of soils, or changes in soil load on structures and other improvements. b. For trenches 5 feet and deeper. c. For trenches less than 5 feet in depth, when there is a potential for cave-in. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 81 d. Where indicated on the Drawings. 5. For safe and stable excavations, use appropriate design and procedures for construction and maintenance to minimize settlement of supported ground and to prevent damage to structures and other improvements, including: a. Using stiff support systems. b. Following appropriate construction sequence. c. Preventing soil loss through or under support system: 1) Provide support system that is tight enough to prevent loss of soil and extend deep enough to prevent heave or flow of soils from supported soil mass into the excavation. d. Providing surface runoff routing and discharge away from excavations. e. Where dewatering is necessary, recharge groundwater as necessary to prevent settlement in area surrounding excavation. f. Where sheet piling is used, use interlocking type sheets. 1) The sheet piles shall be continuous and driven in interlock. 2) If the bottom of the excavation is located below the water table, use "thumb and finger" type interlock. g. Not applying shoring loads to existing structures and other improvements. h. Not changing existing soil loading on existing structures and other improvements. i. Provide welded steel packing between soil retaining members such as sheet piles and wales and similar members when the gap exceeds 1/2 inch before the wales are loaded. 1.5 SUBMITTALS A. Shop drawings and calculations: 1. In accordance with requirements in CLC for trench excavations 5 feet or more in depth and for trenches less than 5 feet in depth when there is potential for cave-in. Submit in advance of excavation work, detailed drawings showing means for safe and stable excavations: a. Where such drawings vary from excavation support standards set forth in California Code of Regulations Title 8 - Construction Safety Orders, submit design calculations pursuant to general engineering design practice. b. Provide means for safe and stable excavations that are not less effective than required in CCR Title 8 - Construction Safety Orders. 2. For excavations other than trenches, submit, in advance of excavation work, design calculations as performed pursuant to general engineering design practice, as specified in this Section, and detailed drawing showing means for safe and stable excavations. In design calculations and detailed drawing, cover, as a minimum: a. Excavations adjacent to structures and other improvements. b. Excavations 5 feet or more in depth, or less than 5 feet in depth You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 82 when there is potential for cave-in, at other locations. 3. Submit the following: a. Provide calculations for the different load, support, and other conditions that occur during the sequence of installation of shoring, construction of facilities protected by the shoring, and sequence of removal of shoring. b. Provide sketches showing the condition at various stages of installation and removal of shoring. c. Show structures, pipelines, and other improvements located near the shoring, and the shoring on a plan. d. When utilities penetrate the shoring, submit an elevation of all sides of the shoring showing the locations of the penetrations. 1) Submit details on ground support and sealing around utility penetrations. B. Written geotechnical report on soil characteristics and design recommendations, as specified in this Section. C. Control points and schedule of measurements: 1. Submit location and details of control points and method and schedule of measurements in accordance with requirements of this Section. 2. Promptly upon constructing control points and making measurements at such control points, as specified in this Section, submit copy of field notes with such measurements. a. The field notes shall show the current measurement and the change in measurement from the first measurement taken. D. Detailed sequence of installation and removal of shoring: 1. Consider effects of ground settlement in the sequence of installation and removal of shoring. 2. Provide sketches showing the conditions at various stages in the sequence of installation and removal of shoring. E. Submit submittals for stability of excavations as a complete package and include all items required in this Section. 1. Incomplete submittals will not be reviewed and will be returned for resubmittal as a complete package. 1.6 SEQUENCING AND SCHEDULING A. When required to meet with the overall project schedule, implement additional shoring as necessary. B. Do not begin work on excavations, trenches, and means for providing stability of excavation and trenches until submittals have been accepted by ENGINEER and until materials necessary for installation are on site. C. Submit submittals a minimum of 30 days prior to the scheduled date to begin excavation work. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 83 D. Do not begin construction of any shoring or excavation operations until: 1. Control points as specified in this Section and as indicated on the Drawings on existing structures and other improvements have been established and surveyed to document initial elevations and locations. PART 2 PRODUCTS Not Used. PART 3 EXECUTION 3.1 INSTALLATION AND REMOVAL A. Install means for providing safe and stable excavations as indicated in the submittals. B. Except for concrete encased soldier piles, slurry walls, and similar shoring systems, remove shoring by completion of the Work. 1. Select shoring system and method of removal, which will minimize soil that sticks to shoring from creating large voids and causing settlement. 2. To prevent settlement caused by pulling shoring, fill voids with sand, pea gravel, or pressure injected grout. 3. The methods used shall prevent settlement. 4. Pressure preservative treated wood lagging may be left in place when acceptable to the ENGINEER. 3.2 MAINTENANCE A. Where loss of soil occurs, plug gap in shoring and replace lost soil with fill material acceptable to ENGINEER. B. Where measurements and observations indicate possibility of failure or excessive movement of excavation support, determined in accordance with general engineering design practice, take appropriate action immediately. 3.3 CONTROL POINTS A. Establish control points on shoring and on structures and other improvements in vicinity of excavation for measurement of horizontal and vertical movement: 1. Set control points on shoring support system: a. Set points at distances not exceeding 25 feet at each support level. b. Support levels shall be levels of tie-backs, wales, bottom of excavation, and other types of supports. 2. Set control points on curbs, manholes, and other improvements You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 84 indicated on the Drawings. B. Provide plumb bobs with horizontal targets indicating original position of plumb bobs in relation to shoring at control points located on shoring. C. Perform horizontal and vertical survey and measurement of control points at least once every week. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 85 SECTION 02300 EARTHWORK PART 1 GENERAL 1.1 SUMMARY A. Section includes: 1. Loosening, excavating, filling, grading, borrow, hauling, preparing subgrade, compacting in final location, wetting and drying, and operations pertaining to site grading for buildings, basins, reservoirs, boxes, roads, and other facilities. 2. Backfilling and compacting under and around structures. B. Related sections: 1. The Contract Documents are complementary; what is called for by one is as binding as if called for by all. 2. It is the CONTRACTOR’s responsibility for scheduling and coordinating the Work of subcontractors, suppliers, and other individuals or entities performing or furnishing any of CONTRACTOR’s Work. 3. The following Sections are related to the Work described in this Section. This list of Related Sections is provided for convenience only and is not intended to excuse or otherwise diminish the duty of the CONTRACTOR to see that the completed Work complies accurately with the Contract Documents. a. Section 02050 - Soils and Aggregates for Earthwork. b. Section 02722 – Aggregate Base Course. 1.2 REFERENCES A. ASTM International (ASTM): 1. C 136 - Test Method for Sieve Analysis of Fine and Course Aggregates. 2. D 1556 - Standard Test Method for Density and Unit Weight of Soil in Place by the Sand Cone Method. 3. D 1557 - Standard Test Method for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3 (2,700 kN m/m3)). 4. D 6938 - Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth). 5. D 2419 - Test Method for Sand Equivalent Value of Soils and Fine Aggregate. 6. D 2922 - Test Methods for Density of Soil and Soil-Aggregate in Place by Nuclear Methods (Shallow Depth). 7. D 3017 - Test Method for Water Content of Soil and Rock in Place by Nuclear Methods (Shallow Depth). 8. D 4318 - Test Method for Liquid Limit, Plastic Limit, and Plasticity Index of Soils. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 86 B. Occupational Safety and Health Act (OSHA). C. State of California Department of Transportation (Caltrans). 1.3 DEFINITIONS A. Backfill adjacent to structure: Backfill within volume bounded by the exterior surfaces of structure, the surface of undisturbed soil in the excavation around structure, and finish grade around structure. B. Embankments: Dikes, levees, berms, and similar facilities. C. Excavation: Consists of loosening, removing, loading, transporting, depositing, and compacting in final location, wet and dry materials, necessary to be removed for purposes of construction of structures, ditches, grading, roads, and such other purposes as are indicated on the Drawings. D. In-Place Density of Compacted Backfill: Is density determined in accordance with ASTM D 1557, or with ASTM D 2922 and ASTM D 3017. E. Maximum Density: Is density obtained in laboratory when tested in accordance with ASTM D 1557. F. Definitions Related to Compaction of Coarse Fill: 1. One Pass: Defined as one movement of roller over area being compacted. 2. Measurement Of Pass Width: Measure width of pass between centers of outside tires or outside edge of roller wheel. 1.4 SYSTEM DESCRIPTION A. Performance requirements: 1. Where mud or other soft or unstable material is encountered, remove such material and refill space with stabilization material. Wrap stabilization material with stabilization fabric. 2. Obtain acceptable import material from other sources if surplus obtained within Project site do not conform to specified requirements or are not sufficient in quantity. 3. No extra compensation will be made for hauling of fill materials or for water required for compaction. 4. Remove surplus soil from project site. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 87 1.5 SUBMITTALS A. Copy of Property OWNER’s Agreement allowing placement of surplus soil material on their property. B. Product Data: Submit material source, gradation, and testing data for all materials, including imported and on- site materials. C. Excavation Plan: Submit proposed excavation plan. D. Testing Lab: Submit CONTRACTOR's proposed testing laboratory capabilities and equipment. E. Test Reports: Submit certified test reports of all tests specified to be performed by the CONTRACTOR. Test reports shall be signed and sealed by a registered geotechnical engineer in the State of California. 1.6 QUALITY ASSURANCE A. Initial compaction demonstration: 1. Adequacy of compaction equipment and procedures: Demonstrate adequacy of compaction equipment and procedures before exceeding any of following amounts of earthwork quantities: a. 50 cubic yards of backfill adjacent to structures. b. 100 cubic yards of embankment work. c. 100 cubic yards of fill. d. 50 cubic yards of roadway base material. e. 100 cubic yards of road fill. 2. Compaction sequence requirements: Until specified degree of compaction on previously specified amounts of earthwork is achieved, do not perform additional earthwork of the same kind. 3. After satisfactory conclusion of initial compaction demonstration and at any time during construction, provide confirmation tests as specified under "FIELD QUALITY CONTROL." B. CONTRACTOR shall perform all work related to this Section in accordance with the approved Stormwater Pollution Prevention Plan (SWPPP) and as specified in Section 01570. 1.7 SEQUENCING AND SCHEDULING A. Schedule earthwork operations to meet requirements specified in this Section for excavation and uses of excavated material. B. If necessary, stockpile excavated material in order to use it in specified locations. C. Excavation and Filling: Perform excavation and filling, during You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 88 construction, in manner and sequence that provides drainage at all times. PART 2 PRODUCTS 2.2 MATERIALS A. Water for compacting: Use water from source acceptable to ENGINEER. B. Soil and rock materials: 1. General: a. Provide aggregate base course, Class 2 permeable, controlled low strength material, drain rock, gravel, native material, sand, select material, and stabilization material where specified or indicated on the Drawings. b. If suitable surplus materials are available, obtain native material and select material from cut sections or excavations or imported materials. 2. Aggregate base course materials: As specified in Section 02050. 3. Class 2 permeable: As specified in Section 02050. 4. Drain rock: As specified in Section 02050. 5. Gravel: As specified in Section 02050. 6. Native material: As specified in Section 02050. 7. Sand: As specified in Section 02050. 8. Select material: As specified in Section 02050. 9. Stabilization material: As specified in Section 02050. PART 3 EXECUTION 3.1 EXAMINATION A. Verification of conditions: 1. Character and quantity of material: a. Verify character and quantity of rock, gravel, sand, silt, water, and other inorganic or organic materials to be encountered in work to be performed. b. Determine gradation and shrinkage, and swelling of soil, and suitability of material for use intended in work to be performed. c. Determine quantity of material, and cost thereof, required for construction of backfills, cuts, embankments, excavations, fills, and roadway fills, whether from onsite excavations, or imported materials. Include in cost of work to be performed. d. Include wasting of excess material, if required, in cost of work to be performed. 3.2 PREPARATION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 89 A. Backfills: 1. After clearing and excavation are completed, scarify entire areas that underlie backfills or structures to a depth indicated on the Drawings and until surface is free of ruts, hummocks, and other features that would prevent uniform compaction by equipment to be used. 2. Recompact scarified areas to density specified before placing backfill material or concrete. 3. Do not place backfill against walls until: a. Walls have been cast full height of structure and concrete has reached the specified strength. Connecting slabs and beams have been cast and concrete has reached the specified strength. 4. Prior to backfilling: a. Remove all forms b. Clean all trash and debris from the excavation site. 5. After inspection of foundation, walls, and pipes, place backfill symmetrically around structures to prevent eccentric loading of structures. B. Embankments: 1. After clearing is completed, scarify entire areas that underlie embankments to a depth of 9 inches and until surface is free of ruts, hummocks, and other features that would prevent uniform compaction by equipment to be used. 2. Recompact scarified areas to density specified for embankments before placing of embankment material. C. Fills: 1. After clearing is completed, scarify entire areas that underlie fill sections or structures to a depth of 9 inches and until surface is free of ruts, hummocks, and other features that would prevent uniform compaction by equipment to be used. 2. Recompact scarified areas to density specified for compacted fills before placing of fill material or concrete. D. Sloped surfaces for fill or foundations: 1. Foundations for fill having slopes in excess of 1 vertical to 4 horizontal: a. Bench or terrace to adequately key existing ground and fill built thereon. 2. Slopes of original hillsides and old fills: Bench minimum of 10 feet horizontally as fill is placed. 3. Provision of new benches: a. Start new bench wherever vertical cut of next lower bench intersects existing grade. b. Recompact material thus cut out along with new embankment material at no additional cost to the OWNER. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 90 E. Erosion control: 1. Comply with erosion control requirements specified in Sections 02939. 01060 and 01570. 3.3 INSTALLATION A. General: 1. Dispose of excavated materials that are not required or are unsuitable for fill and backfill in lawful manner. 2. Dispose of surplus material on private property only when written permission agreement is furnished by owner of property. Submit copies of such agreements. 3. Rocks, broken concrete, or other solid materials larger than 4 inches in greatest dimension: Remove from project site at no additional cost to OWNER. 4. Stabilization of subgrade: Provide materials used, or perform work required, to stabilize subgrade so it can withstand loads that may be placed upon it by CONTRACTOR's equipment. B. Borrow area: There is no designated borrow area on Project site. 1. When additional material is required, import material from source located off Project site selected by the CONTRACTOR and subject to acceptance by the ENGINEER. 2. There will be no additional cost to the Contract for use of imported material. C. Compaction: 1. Provide specified compaction for backfills, cuts, embankments, fills, roadway fills, and other earthwork. 2. Perform confirmation tests to verify and confirm that work has complied, and is complying at all times, with compaction requirements specified in this Section for initial compaction demonstration and field quality control testing. 3. In-place density of compacted backfills, cuts, embankments, fills, and roadway fills determined in accordance with ASTM D 1556, or with ASTM D 6938. 4. Maximum density obtained in laboratory when tested in accordance with ASTM D 1557. 5. To prevent damage to structures due to backfilling operations, place backfill with equipment that does not exceed H-20 loading, within a distance from the face of the structure of not less than 1/2 the depth of backfill. The depth of backfill is the distance between the level being compacted and the bottom of the excavation. Outside this distance, heavier compaction equipment may be used. 6. Maintain moisture content as necessary to achieve the required compaction in each lift of material. Place fill derived from on-site sources with a moisture content of 2 percent above optimum. 7. Remove fill material that is soft or yielding and replace with You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 91 properly compacted fill material prior to placing the next lift of material. 8. Compact to percentage of maximum density as follows: a. Backfill adjacent to structures and retaining walls: 90 percent. b. Backfilling voids: 95 percent. c. Embankments: Compact embankment fill to at least 90- percent relative compaction in non-pavement areas. Compact embankment fill to at least 95 percent relative compaction where fill is placed within 3 feet of finished grade in pavement areas. d. Other areas: 90 percent. e. Under structures: 1) Aggregate base course: 95 percent. 2) Scarified, moisture conditioned native material: 90 percent. f. Under roadways, parking and storage areas, curbs, and sidewalks: 95 percent. g. Upper 9 inches of cuts: 90 percent. h. General Fills: 90 percent unless noted otherwise. D. Excavation: 1. Blasting: Not permitted. 2. Excavations for structures: a. Provide excavations conforming to dimensions and elevations indicated on the Drawings for each structure, including trenching for piping and all work incidental thereto. b. After clearing is complete, excavate for the structure, down to the elevation indicated on the Drawings. Unless directed by ENGINEER, do not carry excavations below elevation indicated on the Drawings. c. Where soil is encountered having unsuitable bearing value, ENGINEER may direct in writing that excavation be carried to elevations below those indicated on the Drawings. d. Where excavations are made below elevations indicated on the Drawings, adjust elevations of excavations in accordance with the following requirements: 1) Under slabs: Restore to proper elevation in accordance with procedure specified for backfill in this Section. 2) Under footings: Restore to the proper elevation using one of the following: a) Aggregate base-course, unless otherwise specified or indicated on the Drawings. e. Excavation width: 1) Extend excavations at least 5 feet clear from walls and foundations of structures to allow for placing and removal of forms, installation of services, and inspection. 2) Do not undercut slopes. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 92 f. Difficulty of excavation: No extra compensation will be made for removal of rock or any other material due to difficulty of excavation. 3. Excavation of unlined channels and basins: a. Excavate to lines and grades indicated on the Drawings. b. Perform excavation and grading so that finish surfaces are in uniform planes with no abrupt breaks in surface. 4. Excavation of ditches and gutters: a. Cut ditches and gutters accurately to cross sections and grades indicated on the Drawings. b. Take care not to excavate ditches and gutters below grades indicated on the Drawings. c. Backfill excessive ditch and gutter excavations to grade with suitable material acceptable to ENGINEER that is thoroughly compacted. d. Do not deposit any material within 3 feet of edge of ditch unless otherwise indicated on the Drawings. 5. Necessary over excavation: a. Where it becomes necessary to excavate beyond normal lines of excavation in order to remove boulders or other interfering objects, backfill voids remaining after removal as specified in backfilling of voids below, or as acceptable to the ENGINEER. b. Backfill voids with material acceptable to the ENGINEER: 1) With acceptance of the ENGINEER, backfill with one of the following: a) Aggregate base course. E. Materials for backfills, embankments, fills, roadway fills: 1. General: a. Obtain import material from other sources if surplus materials from cuts and excavations obtained from within Project site do not conform to specified requirements or are not sufficient in quantity for construction of Project. 2. Backfills: a. Backfill adjacent to structures, slabs, or walls: As indicated on the Drawings. b. Backfill material under concrete structures: Aggregate base course material, except in areas where controlled low strength material or concrete encasement are indicated on the Drawings. c. Extend backfill in any area under concrete structures from scarified, recompacted, and moisture conditioned native material to the bottom aggregate base course material layer. 3. Embankments: a. Native material unless otherwise specified or indicated on the Drawings. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 93 4. Fills: a. Native material, or unless otherwise specified or indicated on the Drawings. b. Extend fill in any area under concrete structures from undisturbed soil or rock to the bottom aggregate base course material layer. 5. Roadway fills: a. Aggregate base course material, unless otherwise specified or indicated on the Drawings. F. Placement: 1. General: a. Lines and grades: 1) Construct backfills, embankments, fills, and road fills, at locations and to lines and grades indicated on the Drawings. 2) Overbuild all permanent fill slopes by at least 1 foot and then cut to final grade to provide adequate compaction of the remaining fill. 2. Backfills: a. Place loose material in successive layers that do not exceed 8 inches in depth after compaction. b. Bring each layer to a moisture content between optimum moisture content and 2 percent above optimum moisture content before compacting. c. Defective compacted backfills: Remove and recompact. 3. Fills: a. Place loose material in successive layers that do not exceed 8 inches in depth after compaction. b. Bring each layer to a moisture content between optimum moisture content and 2 percent above optimum moisture content before compacting. c. Defective compacted fills: Remove and recompact. 4. Embankments: a. Place loose material in successive layers that do not exceed 8 inches in depth after compaction. b. Bring each layer to a moisture content between optimum moisture content and 2 percent above optimum moisture content before compacting. c. Defective compacted embankments: Remove and recompact. 5. Roadway fills: a. Place loose material in successive layers that do not exceed 8 inches in depth after compaction: b. Bring each layer to a moisture content between optimum moisture content and 2 percent above optimum moisture content before compacting. c. Defective compacted roadway fills: Remove and recompact. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 94 3.4 FIELD QUALITY CONTROL A. Tests: 1. Compliance tests: a. Periodic compliance tests will be made by the ENGINEER to verify that compaction is meeting requirements previously specified. b. Remove overburden above level at which the ENGINEER wishes to test. Backfill and recompact excavation after testing is completed. c. If compaction fails to meet specified requirements, perform remedial work by one of the following methods: 1) Remove and replace materials at proper density. 2) Bring density up to specified level by other means acceptable to the ENGINEER. d. Retesting: 1) CONTRACTOR bears the costs of retesting required to confirm and verify that remedial work has brought compaction within specified requirements. B. Tolerances: 1. Finish grading of backfills, cuts, embankments, fills, and roadway fills: a. Perform fine grading under concrete structures such that finish surfaces are never above the grade or cross section indicated on the Drawings and are never more than 0.10 feet below. b. Provide finish surface for areas outside of structures that are within 0.10 feet of grade or cross section indicated on the Drawings. 2. Unlined channels and basins: a. In both cut and fill, and levee and access road side slopes in cut: Vertical tolerance of none above and 3 inches below grade indicated on the Drawings on bottom and side slopes. b. On top surface of levee and access road in both cut and fill, and levee and access road side slopes in fill: Vertical tolerance of none below and 3 inches above grade indicated on the Drawings. 3. Areas which are not under structures, concrete, asphalt, roads, pavements, sidewalks, dikes, and similar facilities: a. Provide finish graded surfaces of either undisturbed soil, or cohesive material not less than 6 inches deep. b. Intent of proceeding is to avoid sandy or gravelly areas. 4. Finish grading of surfaces: a. Reasonably smooth, compacted, and free from irregular surface changes. b. Provide degree of finish that is ordinarily obtainable from blade grader operations, except as otherwise specified. c. Uniformly grade areas that are not under concrete. d. Finish ditches and gutters so that they drain readily. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 95 3.5 ADJUSTING A. Finish grades of excavations, backfills, and fills: 1. Repair and reestablish grades to required elevations and slopes due to any settlement or erosion that may occur from action of the elements or any other cause prior to final acceptance. 3.6 PROTECTION A. Finish grades of backfills, cuts, excavations, and fills: 1. Protect newly graded areas from erosion and deterioration by action of the elements. B. Ditches and gutters: 1. Maintain ditches and gutters free from detrimental quantities of debris that might inhibit drainage until final acceptance. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 96 SECTION 02318 TRENCHING PART 1 GENERAL 1.1 SUMMARY A. Section includes: Trench excavation, fine grading, pipe bedding, backfilling, and compaction for the following, including requirements for ditch crossings: 1. Pipes. 2. Direct buried electrical and control conduits. 3. Electrical and control duct banks. 4. Manholes, valves, or other accessories. 5. Potable water pipe appurtenances. B. Related sections: 1. The Contract Documents are complementary; what is called for by one is as binding as if called for by all. 2. It is the CONTRACTOR’s responsibility for scheduling and coordinating the Work of subcontractors, suppliers, and other individuals or entities performing or furnishing any of CONTRACTOR’s Work. 3. The following Sections are related to the Work described in this Section. This list of Related Sections is provided for convenience only and is not intended to excuse or otherwise diminish the duty of the CONTRACTOR to see that the completed Work complies accurately with the Contract Documents. a. Section 02050 - Soils and Aggregates for Earthwork. b. Section 02260 - Excavation Support and Protection. c. Section 02300 - Earthwork. 1.2 REFERENCES A. ASTM International (ASTM): 1. D 1556 - Standard Test Method for Density and Unit Weight of Soil in Place by the Sand Cone Method. 2. D 1557 - Standard Test Method for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3 (2,700 kN- m/m3)). 3. D 6938 - Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth). 1.3 SUBMITTALS A. Lab certification. B. Confirmation test reports. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 97 1.4 QUALITY ASSURANCE A. Initial compaction demonstration: 1. Adequacy of compaction equipment and procedures: Demonstrate adequacy of compaction equipment and procedures before exceeding any of following amounts of earthwork quantities: a. 200 linear feet of trench backfill. 2. Compaction sequence requirements: Until specified degree of compaction on previously specified amounts of earthwork is achieved, do not perform additional earthwork of the same kind. 3. After satisfactory conclusion of initial compaction demonstration and at any time during construction, provide confirmation tests as specified under "FIELD QUALITY CONTROL." PART 2 PRODUCTS 2.1 MATERIALS A. General: 1. Provide material having maximum particle size not exceeding 4 inches and that is free of leaves, grass, roots, stumps, and other vegetable matter. 2. Materials derived from processing demolished or removed asphalt concrete are not acceptable. B. Soil and rock materials: 1. Aggregate base course material: As specified in Section 02050. 2. Gravel: As specified in Section 02050. 3. Native material: As specified in Section 02050. 4. Sand: As specified in Section 02050. 5. Select material: As specified in Section 02050. PART 3 EXECUTION 3.1 PREPARATION A. General: 1. Exists where width of trench exceeds limits specified in this Section. 2. Before laying pipes in fill, place fill and compact it to not less than 2 feet above top of pipe. a. After placing and compacting fill, excavate pipe trench through fill. B. Protection: Stabilize trench excavations as specified in Section 02260. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 98 3.2 INSTALLATION A. Trench excavation: 1. General requirements: a. If, because of soil conditions, safety requirements, or other reasons, trench width at top of pipe is increased beyond width specified in this Section, upgrade laying conditions or install stronger pipe designed in conformance with Specifications for increased trench width, without additional cost to OWNER. b. Excavate bottom of trench to depth indicated on the Drawings. The bottom of the trench excavation shall be firm and dry. 2. The trench may be excavated by machinery to the grade indicated on the Drawings provided that the soil material remaining in the bottom of the trench is no more than slightly disturbed. 3. Rock: a. Pipe: If bottom of trench excavation is found to consist of rock or any material that by reason of its hardness cannot be excavated to provide uniform bearing surface, remove such rock or other material to a depth of not less than 4 inches below bottom of fine grading material. Backfill overcut with aggregate base course material compacted to 95 percent of maximum density up to bottom of fine grading material. b. Direct buried electrical and control conduits: If bottom of trench excavation is found to consist of rock or any material that by reason of its hardness cannot be excavated to provide uniform bearing surface, remove such rock or other material to a depth of not less than 4 inches below bottom of conduit bedding material. Backfill overcut with aggregate base course material up to bottom of conduit bedding material. c. Electrical and control duct banks: If bottom of trench excavation is found to consist of rock or any material that by reason of its hardness cannot be excavated to provide uniform bearing surface, remove such rock or other material to a depth of not less than 4 inches below bottom of concrete duct bank. Backfill overcut with aggregate base course material up to bottom of concrete duct bank. 4. Overcut of trench bottom: Where the bottom of the trench is excavated below the depth indicated on the Drawings, restore trench bottom to proper grade by back filling with aggregate base course material compacted to 95 percent of maximum density, at no additional cost to OWNER. 5. Soft or unstable material: a. If bottom of excavation is found to consist of soft or unstable material that is incapable of providing proper support, remove You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 99 such material to a depth and for the length required, as determined by the ENGINEER. Backfill trench to bottom of fine grading material with coarse aggregate for trench stabilization material. Coarse aggregate shall be encased using stabilization fabric. 6. Trench widths: a. Minimum clear width of trench for pipe (measured at top of pipe): 1) For pipe sizes 4 inches to and including 24 inches: Not less than outside diameter of pipe plus 18 inches. 2) For pipe sizes larger than 24 inches: Not less than outside diameter of pipe plus 24 inches. b. Maximum clear width of trench for pipe (measured at top of pipe): 1) For pipe sizes 4 inches to and including 24 inches: Not to exceed outside diameter of pipe plus 24 inches. 2) For pipe sizes larger than 24 inches: Not to exceed outside diameter of pipe plus 36 inches. 7. For manholes, valves, or other accessories: a. Provide excavations sufficient to leave at least 12 inches clear between their outer surfaces and sides of trench or shoring. b. Backfilling of manhole excavation: Conform to backfilling requirements as specified for trenches in this Section. c. Backfill under manholes, vaults, tanks, or valves with aggregate base course material. Do not backfill with soil. d. Fill any unauthorized excess excavation below elevation indicated on the Drawings for foundation of any structure with aggregate base course material at no additional cost to OWNER. 8. Potable water pipe appurtenances: a. Lay in trenches separate from those used for sewers. b. Unless otherwise specified or indicated on the Drawings, lay in trenches having cover of not less than 3 feet below surface of ground and located at distance of not less than 10 feet from any parallel sewer or Plant Drain trench. 9. At road crossings or existing driveways: a. Make provision for trench crossings at these points, either by means of backfills, tunnels, or temporary bridges. B. Pipe fine grading: 1. Schedule fine grading material as specified in this Section. 2. For pipes 16 inches in nominal diameter and under. a. Place 6 inches of fine grading material below bottom of pipe. b. Place fine grading material at uniform density, with minimum possible compaction. 3. For pipe over 16 inches in diameter. a. Place 6 inches, or 1/12 the outside diameter of pipe, whichever is greater, of fine grading material below bottom of pipe. b. Place fine grading material at uniform density, with minimum possible compaction. 4. Bell or coupling holes: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 100 a. Dig holes after trench bottom has been graded. b. Provide holes of sufficient width to provide ample room for grouting, banding, or welding. c. Excavate holes only as necessary for making joints and to ensure that pipe rests upon prepared trench bottom and not supported by any portion of the joint. 5. Depressions for joints, other than bell-and-spigot: a. Make in accordance with recommendations of joint manufacturer for particular joint used. C. Pipe bedding: 1. Schedule bedding material as specified in this Section. 2. After pipe laid: a. Place bedding material under and around pipe in 6-inch maximum lifts of bedding material, to level 12 inches above top of pipe. Compact to 90 percent of maximum density. 3. Pipe displacement: a. Take necessary precautions in placement and compaction of bedding material to prevent displacement of piping. b. In event there is movement or floating of the piping, re-excavate, re-lay, and backfill the pipe. D. Trench backfill above pipe bedding, electrical and control conduit bedding, and electrical and control duct banks: 1. Under structures: a. Backfill trench up to underside of structure with aggregate base course material as specified in Section 02050 compacted to 95 percent of maximum density or controlled low-strength material as specified in Section 02312. 2. Cuts across roadways and paved streets: a. Backfill trench to underside of pavement with aggregate base course material as specified in Section 02050 compacted to 95 percent of maximum density or controlled low-strength material as specified in Section 02312. 3. Under and parallel to roadways, paved areas, or storage areas: a. Backfill trench up to within 2 feet of finish grade with native material compacted to 95 percent of maximum density. b. Then backfill from 2 feet below finish grade to finish grade, or underside of aggregate base course or pavement as indicated on the Drawings with aggregate base course material as specified in Section 02050, compacted to 95 percent of maximum density or controlled low-strength material as specified in Section 02312. 4. In areas outside the improved section of roadways or in open country: a. Backfill to finish grade with native material as specified in Section 02050 compacted to 95 percent of maximum density. 5. Through earth slopes adjacent to, or supporting structures: a. Backfill to finish grade with aggregate base course material or select material compacted to 95 percent of maximum You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 101 density. E. Under existing intersecting pipes or conduits larger than 3 inches in diameter: 1. Backfill from bottom of new pipe trench to spring line of intersecting pipe or conduit with aggregate base course material, as specified in Section 02050, compacted to 90 percent of maximum density or controlled low-strength material as specified in Section 02312. 2. Extend aggregate base course material as specified in Section 02050, or controlled low-strength material as specified in Section 02312, 2 feet on either side of intersecting pipe or conduit to ensure that material remains in place while other backfill is being placed. 3. Backfill remainder of trench as specified in “Trench backfill above pipe bedding, electrical and control conduit bedding, and electrical and control duct banks” above. F. Compaction: 1. In-place density of compacted trench backfill, and bedding determined in accordance with ASTM D 1556, or with ASTM D 6938. 2. Maximum density obtained in laboratory when tested in accordance with ASTM D 1557. 3. Consolidation: a. Do not use water-settling methods such as flooding, poling, or jetting. G. Excess material: 1. Remove excess excavated material from the Project site as specified in Section 02300 and dispose of legally off site. 3.3 FIELD QUALITY CONTROL A. Tests: 1. Confirmation Tests: a. Contractor's Responsibilities: 1) Accomplish specified compaction of trench backfill. 2) Control operations by confirmation tests to verify and confirm that compaction work complies, and is complying at all times, with requirements specified in this Section concerning compaction, control, and testing. 3) Cost of Confirmation Tests: Paid for by the CONTRACTOR. 4) Qualifications of Contractor's Testing Laboratory: Provide lab certification. 5) Copies of Confirmation Test Reports: Submit promptly to the ENGINEER. b. Frequency of Confirmation Testing: 1) Perform testing not less than as follows: a) For Trenches: At each test location include tests You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 102 for each type or class of backfill from bedding to finish grade. b) In Open Fields: Two every 1,000 linear feet. c) Along Dirt or Gravel Road or off Traveled Right-of- way: Two every 500 linear feet. d) Crossing Paved Roads: Two locations along each crossing. e) Under Pavement Cuts or Within 2 Feet of Pavement Edges: One location every 400 linear feet. 2. Compliance Tests: a. Frequency of Testing: Periodic compliance tests will be made by the ENGINEER to verify that compaction is meeting requirements previously specified. b. For Tests in Water Settled Backfill: Remove overburden above level at which the ENGINEER wishes to test. Backfill and recompact excavation after testing is completed. c. If Compaction Fails to Meet Specified Requirements: Perform remedial work by one of the following methods: 1) Remove and replace backfill at proper density. 2) Bring density up to specified level by other means acceptable to the ENGINEER. d. Retesting: 1) Costs of Retesting: Costs of retesting required to confirm and verify that remedial work has brought compaction within specified requirements shall be borne by the CONTRACTOR. 2) Contractor's Confirmation Tests During Performance of Remedial Work: a) Performance: Perform tests in manner acceptable to the ENGINEER. b) Frequency: Double amount specified for initial confirmation tests. 3.4 SCHEDULES A. Pipe fine grading materials: 1. Fine grading material shall be the same as bedding material. B. Bedding materials: 1. Pipes: a. For pipe less than 16-inch nominal size: Except as otherwise specified, use sand. b. For pipe from 16- inch to 48-inch nominal size: Except as otherwise specified, use sand. c. For pipe over 48 inches: Aggregate base course material. d. For polyvinyl chloride or other plastic pipe less than 2 inches in You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 103 diameter: Sand. 2. Direct buried electrical and control conduits: Sand. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 104 SECTION 02820 CHAIN LINK FENCES AND GATES PART 1 GENERAL 1.1 SUMMARY A. Section includes: 1. Fence, framework, fabric, and accessories. 2. Excavation for post bases and concrete foundation for posts. 3. Manual sliding gates and related hardware. B. Related sections: 1. The Contract Documents are complementary; what is called for by one is as binding as if called for by all. 2. It is the CONTRACTOR’s responsibility for scheduling and coordinating the Work of subcontractors, suppliers, and other individuals or entities performing or furnishing any of CONTRACTOR’s Work. 3. The following Sections are related to the Work described in this Section. This list of Related Sections is provided for convenience only and is not intended to excuse or otherwise diminish the duty of the CONTRACTOR to see that the completed Work complies accurately with the Contract Documents. 1.2 REFERENCES A. ASTM International (ASTM): 1. A 121 - Standard Specification for Metallic-Coated Carbon Steel Barbed Wire. 2. A 123 - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products. 3. A 153 - Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware. 4. A 385 - Standard Practice for Providing High-Quality Zinc Coatings (Hot-Dip). 5. A 392 - Standard Specification for Zinc-Coated Steel Chain-Link Fence Fabric. 6. A 702 - Standard Specification for Steel Fence Posts and Assemblies, Hot- Wrought. 7. F 626 - Standard Specification for Fence Fittings. 8. F 668 - Standard Specification for Polyvinyl Chloride (PVC) and Other Organic Polymer-Coated Steel Chain-Link Fence Fabric. 9. F 1043 - Standard Specification for Strength and Protective Coatings on Steel Industrial Chain Link Fence Framework. 10. F 1184 - Standard Specification for Industrial and Commercial Horizontal Slide Gates. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 105 B. State of California Department of Transportation (Caltrans). C. Chain Link Fence Manufacturers Institute: 1. CLFMI - Product Manual. 1.3 SYSTEM DESCRIPTION A. Provide temporary fences and gates in accordance with Section 01520. 1.4 SUBMITTALS A. Product data: Submit data on fabric, posts, accessories, fittings and hardware. B. Shop drawings: 1. Indicate plan layout, spacing of components, post foundation dimensions, hardware anchorage, gates, and schedule of components. C. Quality control submittals: 1. Certificates of compliance: Provide certification that materials conform to referenced specifications. 2. Qualifications: Provide installer's references and list of local references. 3. Manufacturer’s Installation Instructions: Submit installation requirements. D. Closeout Submittals: 1. Project Record Documents: Accurately record actual locations of property perimeter posts relative to property lines. 2. Operation and maintenance Data: Procedures for submittals. 1.5 QUALITY ASSURANCE A. Pre-installation conference: Participate in conference, if required. B. Perform installation in accordance with ASTM F567. 1.6 DELIVERY, STORAGE, AND HANDLING A. Storage and handling: Unload, store, and protect materials such that they are not damaged. 1.7 PROJECT CONDITIONS A. Field measurements: 1. Verify actual field distances so that post spacing can be made uniform. 2. Verify and coordinate gate opening and access to site. 1.8 WARRANTY A. The manufacturer shall guarantee that the materials and/or the You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 106 workmanship of the equipment supplied be free of defects for a period of 5 years from the date of acceptance or date of first beneficial use of the equipment by OWNER, whichever is later. PART 2 PRODUCTS 2.1 APPROVED MANUFACTURERS A. Chain link fence and gates: One of the following or equal: 1. Master-Halco. 2. Allied Tube and Conduit. 2.2 MATERIALS A. Chain link fence: 1. Fabric: a. Height: 1) Plant Fence: 6 feet 0 inch. b. Mesh: 2 inches for all fence without privacy slats. c. Size wire: 9 gauge. 1) Coating: Zinc coating, ASTM A 392, Class 1. 2) Tensile strength: 80,000 pounds per square inch minimum. 2. Framework: In accordance with ASTM F 1043 Group 1A or 1C. Pipe shall be straight and conform to the following weights: Pipe Size Outside Diameter (Inches) Group IA Weight (Lbs/ft) Group IC Weight (Lbs/ft) 1-5/8 2.27 1.84 1-7/8 2.72 2.28 2-3/8 3.65 3.12 2-7/8 5.79 4.64 3-1/2 7.58 5.71 4 9.11 6.56 6-5/8 18.97 - 8-5/8 24.70 - a. Top rail: 1) Size: 1-5/8 inches outside diameter. 2) Tension wire: 7-gauge galvanized coil spring wire. b. Line posts: 1) Size: 2-3/8-inch outside diameter. c. Terminal, corner, and pull posts: 1) Size: 2-7/8-inch outside diameter. d. Coatings: 1) Group IA: External coatings in accordance with ASTM F 1043 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 107 Type A; internal coatings in accordance with ASTM F 1043 Type A. 2) Group IC: External coatings in accordance with ASTM F 1043 Type B; internal coatings in accordance with ASTM F 1043 Type D. 3. Accessories: a. Fence fittings: In accordance with ASTM F 626. 1) Post top fittings: a) Provide post caps that fit snugly over posts to exclude moisture. Provide dome style caps for terminal posts and loop style caps for line posts. 2) Rail and brace ends: Provide pressed steel or malleable castings that are cup shaped to receive rail and brace ends. b. Fabric accessories: 1) Wire clips: Minimum 6 gauge hot-dip galvanized. 2) Tension bars: 1/4 inch by 3/4 inch, galvanized. 3) Steel bands: 11 gauge, 1 inch wide, hot-dip galvanized. 4) Bolts and nuts: 3/8-inch diameter. 5) Hog rings: 11 gauge. B. Chain link gates: 1. Gate posts and concrete foundations for gate posts: Except where differently indicated on the Drawings, determine gate posts and concrete foundations for gate posts in accordance with following schedule: Gate Leaf Widths (Feet) Gate Posts Foundations Post O.D. ASTM F 1043 Group IA or IC (Inches) Diameter (Inches) Depth (Feet) 0 to 6 2-7/8 12 4 Over 6 to 13 4 18 3 Over 13 to 18 6-5/8 (Group IA) 18 4 Over 18 to 25 8-5/8 (Group IA) 18 4.5 2. Chain link gates: a. Located as shown on the Drawings. b. Frames and center supports: 1-7/8-inch outside diameter galvanized steel pipe that is in accordance with ASTM F 1043 Group IA or IC. c. Gate accessories: 1) Post top fittings: a) Provide post caps that fit snugly over posts to exclude moisture. b) Provide dome style caps for terminal posts and loop style caps for line posts. 2) Corner fittings: Heavy pressed steel or malleable castings. 3) Gate tensioning: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 108 a) Cross tensioning rods: 3/8 inch, galvanized. b) Turnbuckles: Heavy duty. 4) Tension rods for 4-foot gates: 3/8 inch, easily adjustable, galvanized. 5) Gate frame corner fittings: Fitting designed for purpose, Manufacturer's standard. 6) Horizontal gate stiffeners: 1-7/8-inch outside diameter galvanized steel pipe that in accordance with ASTM F 1043 Group IA or IC. 7) Gate hardware: a) Catch and locking attachment: Combination steel or malleable iron catch and locking attachment of acceptable design. b) Stops: (1) Type 1: Capable of holding gates open. (2) Type 2: Center rest with catch. c) Color: Match color of fabric. 2.3 FABRICATION A. Shop finishing: 1. Fences and chain link gates: a. Galvanizing: For items not fabricated of galvanized materials hot-dip galvanize products after fabrication in accordance with following as applicable: 1) ASTM A 123. 2) ASTM A 153. 3) ASTM A 385. b. Mark galvanized products with name of galvanize, applicable ASTM designation, and weight of zinc coating. c. Galvanize fabricated items complete, or in largest practicable sections. d. Provide galvanizing at rate of 2.0 ounces per square foot, minimum. e. Hardware: 1) Padlocks: Cadmium plated. 2) Chain: Galvanized. f. Field finish touch-up painting: 1) Galvanized repair paint: Apply paint having minimum dry film thickness of 2.0 to 3.5 mils. PART 3 EXECUTION 3.1 EXAMINATION A. Verification of conditions: Verify field conditions prior to construction. 3.2 PREPARATION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 109 A. Surface preparation: 1. Before locating fence posts grade ground to permit grade of fence to remain constant over any local elevations or depressions in ground line. 3.3 INSTALLATION A. Chain link fences and gates: 1. General: a. Install chain link fence and gates as indicated on the Drawings and specified in this Section. b. Provide fence systems that are plumb, taut, true to line and grade, and complete in all details. c. Install fencing to generally follow finish grade of ground and provide pull posts at points where required to conform to change in grade. d. Install fencing such that space between bottom of fence and finish ground line does not exceed 3 inches. 2. Concrete foundation for fence posts: a. Set fence posts in concrete foundations, that extend at least 3 feet into ground, and space posts not over 10 feet apart. b. Provide concrete foundations having minimum of 10 inches in diameter for line posts and 12 inches in diameter for corners and gates. c. Provide foundations that extend minimum of 1 inch above finish grade and have tops that are shaped to slope to drain away from posts. d. Trowel finish tops of footings, and slope or dome to direct water away from posts. e. Set keepers, stops, sleeves, tracks, eye bolts, and other accessories into concrete as required. f. Wheel rolling area for sliding gates shall be steel-trowel smooth finish concrete. 3. Post bracing: a. End corner, pull, and gate posts: Brace with same material as top rail and trussed to line posts with 3/8-inch rods and tighteners. b. Bracing end, corner, slope, and gate posts: 1) Brace to midpoint of nearest line post or posts with horizontal braces used as compression members. 2) Then from such line posts truss from brace back to bottom of end, corner, slope, or gate post with 3/8-inch steel truss rods with turnbuckles or other suitable tightening devices used as tension members. 4. Top rail: a. Unless otherwise specified or indicated on the Drawings, install fencing with top rail and bottom tension wire. An additional 2 foot high barbed wire topping shall be installed to match the existing conditions. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 110 5. Fabric: a. Place fabric on outward facing side of the posts and install so that top edge projects over top rail of fence. b. Stretch fabric taut and securely fasten to posts, top rail, and bottom tension wire. c. Install tension wire parallel to line of fabric. d. Fabric: Connect fabric to: 1) Line posts with wire clips minimum every 14 inches. 2) Terminal, corner, and gate posts with tension bars tied to posts minimum 14 inches on center and with steel bands and bolts and nuts. 3) Tension wires with hog rings minimum 24 inches on center. 3.4 ERECTION TOLERANCES A. Maximum Variation From Plumb: 1/4 inch. B. Maximum Offset From True Position: 1 inch. C. Components shall not infringe adjacent property lines. 3.5 FIELD QUALITY CONTROL A. Manufacturer's field service: Manufacturer shall check and test all powered gates and accessories before acceptance. 3.6 ADJUSTING 3.7 Adjust gate travel, stops, and operator position to meet field conditions.CLEANING A. Clean up surplus dirt, concrete, and other waste material and dress grade up upon completion of the work. 3.8 PROTECTION A. Protect installed fences and gates against damage and, if damaged, repair prior to final acceptance. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 111 SECTION 02939 SEEDING PART 1 GENERAL 1.1 SUMMARY A. Section includes: 1. Seeding. 2. Hydromulching. 3. Erosion-control material(s). 1.2 REFERENCES A. Association of Official Seed Analysts (AOSA). B. United States Department of Agriculture (USDA). C. United States Environment Protection Agency (EPA). 1.3 DEFINITIONS A. Duff layer: The surface layer of native topsoil that is composed of mostly decayed leaves, twigs, and detritus. B. Finish grade: Elevation of finished surface of planting soil. C. Manufactured topsoil: Soil produced off-site by homogeneously blending mineral soils or sand with stabilized organic soil amendments to produce topsoil or planting soil. D. Pesticide: A substance or mixture intended for preventing, destroying, repelling, or mitigating a pest. This includes insecticides, miticides, herbicides, fungicides, rodenticides, and molluscicides. It also includes substances or mixtures intended for use as a plant regulator, defoliant, or desiccant. E. Pests: Living organisms that occur where they are not desired or that cause damage to plants, animals, or people. These include insects, mites, grubs, mollusks (snails and slugs), rodents (gophers, moles, and mice), unwanted plants (weeds), fungi, bacteria, and viruses. F. Planting soil: Standardized topsoil; existing, native surface topsoil; existing, in-place surface soil; imported topsoil; or manufactured topsoil that is modified with soil amendments and perhaps fertilizers to produce a soil mixture best for plant growth. G. Subgrade: Surface or elevation of subsoil remaining after excavation is complete, or top surface of a fill or backfill before planting soil is placed. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 112 H. Surface soil: Soil that is present at the top layer of the existing soil profile at the Project site. In undisturbed areas, the surface soil is typically topsoil, but in disturbed areas such as urban environments, the surface soil can be subsoil. I. Weeds: Includes Dandelion, Jimsonweed, Quackgrass, Horsetail, Morning Glory, Rush Grass, Mustard, Lambsquarter, Chickweed, Cress, Crabgrass, Canadian Thistle, Russian Thistle, Leafy Spurge, Nutgrass, Poison Oak, Blackberry, Tansy Ragwort, Bermuda Grass, Johnson Grass, Poison Ivy, Nut Sedge, Nimble Weed, Bindweed, Bent Grass, Wild Garlic, Perennial Sorrel, and Brome Grass, and all weeds listed on the San Luis Obispo County website: 1. http://www.slocounty.ca.gov/agcomm/Weed_Control/SLO_County_s_Wee d_M anagement_Area/Invasive_Weeds_of_SLO_County.htm. 1.4 SUBMITTALS A. Product data: For each type of product indicated. 1. Pesticides and herbicides: Include product label and manufacturer's application instructions specific to this Project. 2. Fertilizer and organic matter: Include product label and manufacturer's application instructions specific to this Project. 3. Soil amendment: Analysis. B. Certification of grass seed: From seed vendor for each grass-seed monostand or mixture stating the botanical and common name, percentage by weight of each species and variety, and percentage of purity, germination, and weed seed. Include the year of production and date of packaging. 1. Certification and inspection as required by governmental authorities of the seed mixture defined in Article 2.01 of this Specification. Include identification of source and name and telephone number of supplier. C. Qualification data: For qualified landscape Installer. D. Samples: Imported topsoil, organic matter, erosion control blanket, and mulch. E. Product certificates: For soil amendments and fertilizers, from manufacturer. F. Maintenance instructions: Recommended procedures to be established by OWNER for maintenance of turf and meadows during a calendar year. Submit before expiration of required initial maintenance periods. 1.5 QUALITY ASSURANCE A. Installer qualifications: A qualified landscape Installer whose work has resulted in successful turf and meadow establishment. 1. Professional membership: Installer shall be a member in good You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 113 standing of either the Professional Landcare Network or the American Nursery and Landscape Association. 2. Experience: 5 years’ successful experience in the installation of seeded areas similar in size to this project. 3. Installer's field supervision: Require Installer to maintain an experienced full- time supervisor on Project site when work is in progress. 4. Personnel certifications: Installer's field supervisor shall have certification in all of the following categories from the Professional Landcare Network: a. Certified Landscape Technician - Exterior, with installation and irrigation specialty area(s). 5. Maintenance proximity: Not more than 2 hours' normal travel time from Installer's place of business to Project site. 6. Pesticide applicator: State licensed, commercial. B. Soil-testing laboratory qualifications: An independent laboratory or university laboratory, recognized by the State Department of Agriculture, with the experience and capability to conduct the testing indicated and that specializes in types of tests to be performed. C. Soil analysis: For each unamended soil type, furnish soil analysis and a written report by a qualified soil-testing laboratory stating percentages of organic matter; gradation of sand, silt, and clay content; cation exchange capacity; sodium absorption ratio; deleterious material; pH; and mineral and plant-nutrient content of the soil. Refer to plan notes for number and location of soil analysis tests. 1. Testing methods and written recommendations shall comply with USDA's Handbook No. 60. 2. The soil-testing laboratory shall oversee soil sampling, with depth, location, and number of samples to be taken per instructions from ENGINEER. a. A minimum of 3 representative samples shall be taken from varied locations for each soil to be used or amended for planting purposes. 3. Report suitability of tested soil for turf growth. a. Based on the test results, state recommendations for soil treatments and soil amendments to be incorporated. 1) State recommendations in weight per 1,000 square feet or volume per cubic yard for nitrogen, phosphorus, and potash nutrients and soil amendments to be added to produce satisfactory planting soil suitable for healthy, viable plants. b. Report presence of problem salts, minerals, or heavy metals, including aluminum, arsenic, barium, cadmium, chromium, cobalt, lead, lithium, and vanadium. If such problem materials are present, provide additional recommendations for corrective action. D. Pre-installation conference: Conduct conference at project site. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 114 1.6 DELIVERY, STORAGE, AND HANDLING A. Seed and other packaged materials: 1. Deliver packaged materials in original, unopened containers showing weight, certified analysis, name and address of manufacturer, and indication of conformance with state and federal laws, as applicable. 2. Protect seed during delivery and storage. 3. Seed that has become wet or otherwise damaged will not be acceptable. B. Deliver packaged materials in waterproof bags showing weight, chemical analysis and name or trademark of manufacturer. 1. Provide seed mixture in containers showing percentage of seed mix, year of production, net weight, date of packaging, percentage of purity (PLS), percentage of germination and location of packaging. C. Local sourcing of seed not in sealed containers is permitted for smaller projects. D. Bulk materials: 1. Do not dump or store bulk materials near structures, utilities, walkways and pavements, or on existing turf areas or plants. 2. Provide erosion-control measures to prevent erosion or displacement of bulk materials, discharge of soil-bearing water runoff, and airborne dust reaching adjacent properties, water conveyance systems, or walkways. 3. Accompany each delivery of bulk fertilizers, lime, and soil amendments with appropriate certificates. E. Truck receipts: For verification of all soil amendments and imported topsoil. 1.7 SITE CONDITIONS A. Planting restrictions: Plant during 1 of the following periods. Coordinate planting periods with initial maintenance periods to provide required maintenance from date. 1. Non-irrigated seed areas: Seed from November to March in order to take advantage of rain. B. Coordinate with CONTRACTOR’s work requiring access to site over existing vegetation areas. 1. No trucking or moving of equipment or materials shall be permitted over completed seed areas. C. Coordinate with installation of all underground system piping and outlets. D. Weather limitations: 1. Proceed with planting only when existing and forecasted weather conditions permit planting to be performed when beneficial and optimum results may be obtained. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 115 2. Apply products during favorable weather conditions according to manufacturer's written instructions. 1.8 WARRANTY A. Warranty: 1. Guarantee all seeding to be alive and healthy for 2 years following date of final completion by the ENGINEER. 2. Seeded areas shall have an even stand of grass with germination, over 100 percent of the site within 45 days of seeding. 3. All seeded grass areas are to be assured of obtaining a satisfactory stand of growth. 4. The total area occupied by bare spots larger than 0.25 square feet must not exceed 10 percent of the total seeded area. 5. Maximum single bare spot size of irrigated seed 3 inches by 3 inches. 6. Maximum single bare spot size of non-irrigated seed is 1 square foot. 7. All seeded grass areas that do not meet the satisfactory stand of growth qualification shall be reseeded and mulched. B. Replace seeding when it is no longer in a satisfactory condition or do not meet the preceding standard as determined by the ENGINEER or the duration of the Guarantee/Warranty Period. 1. Make replacements as soon as possible within the recommended seeding schedule. C. Replacements: 1. Seed of same mix, quality, and species as originally specified, as soon as possible within the recommended seeding schedule, with a new 1-year warranty commencing on date of replacement. 2. Repairs and replacements shall be made at no expense to the OWNER. PART 2 PRODUCTS 2.1 SEED A. Grass seed: Fresh, clean, dry, new-crop seed complying with AOSA’s “Journal of Seed Technology; Rules for Testing Seeds” for purity and germination tolerances. B. Seed species: 1. Seed of grass species as follows, with not less than 95 percent germination, not less than 85 percent pure seed, and not more than 0.5 percent weed seed. Hydroseed Species for LOWRF Species Common Name Application Rate (lbs/acre) You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 116 Festuca Rubra “Molate” Molate Native Red Fescue 14 Calandrina Ciliata Red Maids 2 Deschampsia Elongatum Slender Hairgrass 6 Deschampsia Cespitosa Tufted Hairgrass 6 Eschscholzia Californica Cailfornia Poppy 3 Koelaria Macrantha Junegrass 6 Lupine Nanus Sky Lupine 4 Melica Californica California Oniongrass 5 2. The percentage of material, other than grass seed in the mixture, shall not include more than 18 percent non-viable seed, chaff, hulls, live seed of crop plants (other than those specified), harmless inert matter. C. Proprietary seed mix can be made at S&S Seeds, Carpinteria, CA or other approved seed source: 1. Products: Subject to compliance with requirements. Provide seed mixes per seed as indicated on the Drawings. 2.2 WATER A. Clean, fresh, and free of substances or matter which could inhibit vigorous growth of grass. 2.3 SOIL AMENDMENTS A. Soil amendments and fertilizer shall be applied as indicated on the Drawings unless imported topsoil is used. 1. Soil amendment and fertilizer recommendations, along with supporting soil test analysis, shall be submitted to and approved by the ENGINEER prior to application on the site. 2.4 FERTILIZERS A. Uniform in composition, free flowing and suitable for application with approved equipment, of the proportions necessary to eliminate any deficiencies of topsoil, as indicated in analysis. 1. Fertilizer shall be delivered to the site fully labeled according 10 applicable state fertilizer laws and shall bear the name, tradename, trademark and warranty of the provider. B. As indicated on the Drawings and notes. 2.5 PLANTING SOILS A. Topsoil: Fertile soil, typical for locality, capable of sustaining vigorous plant growth, taken from drained site; free of subsoil, stones over 1 inch in You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 117 diameter, clay clumps, or impurities, plants weeds and roots; pH value of minimum 6.5 and maximum 7.5. B. Stockpiled on-site topsoil free of subsoil, stones over 1 inch in diameter, clay clumps, or impurities, plants, weeds and roots. 2.6 MULCHES A. Mulching material: 1. Straw mulch: a. Straw of oats, barley, wheat, or rye only. b. Straw shall be free from weeds, foreign matter detrimental to plant life, and dry. 50 percent of straw shall be minimum 10 inches long. c. Hay or chopped cornstalks are not acceptable. d. Straw in such an advanced stage of decomposition as to smother or retard the normal growth of grass will not be accepted. e. Old straw mulch that breaks during crimping will not be accepted. 2. Wood cellulose fiber mulch: a. Wood cellulose fiber mulch, containing no substance or factor that might inhibit germination or growth of grass seed, with organic tackifier. b. Wood fibers must be capable of being evenly dispersed and suspended when agitated in water. c. Furnish dyed wood cellulose fiber with green color to allow visual metering of its application. 3. As indicated on the Drawings. B. Erosion control blanket: 1. Jute matting, open weave. 2. Excelsior erosion control blankets or approved equal: a. Regular blanket, machine produced mat of curled wood excelsior of 80 percent 6 inch or longer fiber length with a consistent width of fibers evenly distributed throughout mat; a photo-biodegradable extruded plastic netting shall cover the top side of blanket. b. Netting shall be secured to wood excelsior by extra heavy lines of plastic woven into the width of each blanket. c. Blanket shall be smolder resistant with no chemical additives. 3. As indicated on the Drawings. C. Herbicide and pesticide: Submit labels for approval. D. Stakes: Softwood lumber, chisel pointed. 2.7 PESTICIDES A. General: 1. Pesticide, registered and approved by EPA, acceptable to authorities having jurisdiction, and of type recommended by manufacturer for You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 118 each specific problem and as required for Project conditions and application. 2. Do not use restricted pesticides unless authorized in writing by authorities having jurisdiction. B. Pre-emergent herbicide (Selective and Non-Selective): Effective for controlling the germination or growth of weeds within planted areas at the soil level directly below the mulch layer. C. Post-emergent herbicide (Selective and Non-Selective): Effective for controlling weed growth that has already germinated. PART 3 EXECUTION 3.1 EXAMINATION A. Examine areas to be planted for compliance with requirements and other conditions affecting performance. 1. Verify that no foreign or deleterious material or liquid such as paint, paint washout, concrete slurry, concrete layers or chunks, cement, plaster, oils, gasoline, diesel fuel, paint thinner, turpentine, tar, roofing compound, or acid has been deposited in soil within a planting area. 2. Do not mix or place soils and soil amendments in frozen, wet, or muddy conditions. 3. Suspend soil spreading, grading, and tilling operations during periods of excessive soil moisture until the moisture content reaches acceptable levels to attain the required results. 4. Uniformly moisten excessively dry soil that is not workable and which is too dusty. B. Start of work covered in this Section constitutes CONTRACTOR’s approval of all existing site conditions. 1. Proceed with installation only after unsatisfactory conditions have been corrected. C. If contamination by foreign or deleterious material or liquid is present in soil within a planting area, remove the soil and contamination as directed by the ENGINEER and replace with new planting soil. 3.2 PREPARATION A. Protect existing and new structures, fences, utilities, sidewalks, paving, curbs, and other facilities, trees, shrubs, and plantings from damage caused by planting operations. 1. Protect adjacent and adjoining areas from hydromulching overspray. 2. Protect grade stakes set by others until directed to remove them. 3. Protect landscaping and other features remaining as final work. B. Install erosion-control measures to prevent erosion or displacement of You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 119 soils and discharge of soil-bearing water runoff or airborne dust to adjacent properties and walkways. 3.3 TURF AREA PREPARATION A. Limit turf subgrade preparation to areas to be planted. B. Newly graded subgrades: 1. Loosen/scarify subgrade to a minimum depth of 6 inches. 2. Remove stones larger than 1 inch in any dimension and sticks, roots, rubbish, and other extraneous matter and legally dispose of them off OWNER's property. 3. Repeat cultivation in areas where equipment used for hauling and spreading topsoil has compacted the subgrade. 4. Tolerances: Top of subgrade plus or minus 1 inch. C. Prepare subgrade and eliminate uneven areas and low spots. 1. Maintain lines, levels, profiles, and contours. 2. Make changes in grade gradual. Blend slopes into level areas. D. Do not prepare subgrade in areas of on-site plant preservation. E. Do not bury foreign material beneath areas to be seeded. F. Remove any contaminated subgrade. 1. Apply superphosphate fertilizer directly to subgrade before loosening. a. Delay mixing fertilizer with planting soil if planting will not proceed within a few days. b. Mix lime with dry soil before mixing fertilizer. 2. Spread planting soil to a depth of 6 inches but not less than required to meet finish grades after light rolling and natural settlement. Do not spread if planting soil or subgrade is frozen, muddy, or excessively wet. a. Spread approximately 1/2 the thickness of planting soil over loosened subgrade. Mix thoroughly into top 4 inches of subgrade. Spread remainder of planting soil. b. Reduce elevation of planting soil to allow for soil thickness of sod. G. Unchanged subgrades: If turf is to be planted in areas unaltered or undisturbed by excavating, grading, or surface-soil stripping operations, prepare surface soil as follows: 1. Remove existing grass, vegetation, and turf. a. Do not mix into surface soil. 2. Loosen surface soil to a depth of at least 6 inches. a. Apply soil amendments and fertilizers according to planting soil mix proportions and mix thoroughly into top 4 inches of soil. b. Apply superphosphate fertilizer directly to surface soil before loosening. 3. Remove stones larger than 1 inch in any dimension and sticks, roots, You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 120 trash, and other extraneous matter. 4. Legally dispose of waste material, including contaminated soils, grass, vegetation, and turf, off OWNER's property. H. Finish grading: 1. Grade seeding areas to a smooth, uniform surface plane with loose, uniformly fine texture. 2. Grade to within plus or minus 1/2 inch of finish elevation. 3. Roll and rake, remove ridges, fill depressions to meet finish grades, and ensure positive surface drainage. 4. Maintain profiles and contour of subgrade. 5. Limit finish grading to areas that can be planted in the immediate future. I. Rip topsoil that has been spread to a minimum depth of 8 inches in one direction using an agricultural ripper with tines spaced at no greater than 18 inches. 1. Areas adjacent to walks, structures, curbs, etc., where the use of large mechanical equipment is difficult, shall be worked with smaller equipment or by hand. J. Manually spread topsoil close to plant materials and structures to prevent damage. K. Spread amendments, as determined by the soil test results or indicated on the Drawings, over the entire area to be seeded and incorporate into the top 6 inches of soil by disking or rototilling until a uniform mixture is obtained with no pockets of soil or amendments remaining. L. Restore fine grade with float drag to remove irregularities resulting from tilling operations. 1. Float drag or rake in 2 directions. 2. Remove any additional stones over 1 inch that have come to the surface. 3. Perform drainage test by applying water with the irrigation system. 4. Do not plant until the finished grade is reviewed by the ENGINEER. 5. This review does not reduce CONTRACTOR's responsibility to provide a finished product that drains. M. Apply fertilizer, if necessary, after smooth raking of topsoil and prior to planting of seed. 1. Apply fertilizer at a rate as determined by the soil tests or indicated on the Drawings. 2. Do not apply fertilizer at same time or with same machine as will be used to apply seed. 3. Mix thoroughly into upper 6 to 8 inches of soil. N. Lightly water to aid the dissipation of fertilizer. O. Remove any additional stones over 1 inch that have come to the surface. P. Moisten prepared area before planting if soil is dry. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 121 1. Water thoroughly and allow surface to dry before planting. 2. Do not create muddy soil. Q. Before planting, obtain ENGINEER’s acceptance of finish grading; restore planting areas if eroded or otherwise disturbed after finish grading. R. Tolerances: Top of topsoil plus or minus 1/2 inch. 3.4 PREPARATION FOR EROSION-CONTROL MATERIALS A. Prepare area as specified in “Turf Area Preparation” Article. B. Install per manufacturers recommendations. C. For erosion-control blanket or mesh, install from top of slope, working downward, and as recommended by material manufacturer for site conditions. 1. Fasten as recommended by material manufacturer. D. Moisten prepared area before planting if surface is dry. 1. Water thoroughly and allow surface to dry before planting. 2. Do not create muddy soil. 3.5 SEEDING A. Preparation for seeding: 1. Prior to seeding, if weeds exists, apply Round-Up herbicide per manufacturer's specifications after germination of weed seeds and at least 2 weeks prior to seeding. 2. Do not spray on a day when wind is detectable. 3. Remove remaining vegetative matter. 4. Repeat herbicide application until no weeds are evident for 14 days after last herbicide application, as determined by the ENGINEER. B. Drill seeding: 1. Drill seed by means of a Brillion mechanical power-drawn drill seeders, or equal, to a maximum depth of 1/4-inch followed by packer wheels or drag chains to provide smooth finish. 2. Seed at the rates given below. 3. Seed in 2 passes at right angles to one another. 4. Sow half the seed in each pass. 5. Provide markers or other means to assure that the successive seeded strips will overlap or be separated by a space no greater than the space between the rows planted by the equipment being used. 6. Do not seed during windy weather. 7. Restore fine grade after seeding as requested by the ENGINEER. 8. Remove irregularities by hand raking or rolling. C. In areas inaccessible to a drill seeder, broadcast seed by hand in 2 opposite directions. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 122 1. Rake in seed after broadcasting. 2. Do not broadcast seed during windy weather. D. Seeding rates: 1. Seeding rates shall be as indicated on the Drawings for drill-seeded areas. 2. Hand and broadcast seeded areas shall receive 2 times the seeding rate indicated. E. Do not seed areas in excess of that which can be mulched on same day. F. Do not sow immediately following rain, when ground is too dry, frozen, or during windy periods. G. Roll seeded area with roller not exceeding 100 pounds. H. Immediately following seeding and compacting, apply mulch. I. Sow seed with spreader or seed drill machine. 1. Do not broadcast or drop seed when wind velocity exceeds 5 miles per hour. 2. Evenly distribute seed by sowing equal quantities in 2 directions at right angles to each other. a. Do not use wet seed or seed that is moldy or otherwise damaged. b. Do not seed against existing trees. 1) Limit extent of seed to outside edge of planting saucer. J. Sow seed at a total rate as indicated on the Drawings. K. For any Broadcast seeded areas rake seed lightly into top 1/8 inch of soil, roll lightly, and water with fine spray. L. Protect seeded areas with erosion-control mats where indicated on the Drawings; install and anchor according to manufacturer's written instructions. 3.6 SEED ESTABLISHMENT ON SLOPES A. Protect seeded areas with slopes and swales exceeding 1:4 with erosion- control blankets installed and stapled according to manufacturer's written instructions. B. Roll fabric onto slopes without stretching or pulling. C. Lay fabric smoothly on surface in direction of water flow. 1. Bury top end of each section in 6-inch deep excavated topsoil trench. 2. Provide 6-inch overlap of adjacent rolls. 3. Backfill trench and rake smooth, level with adjacent soil. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 123 D. Secure outside edges and overlaps at 24-inch intervals with stakes. E. Lightly dress slopes with topsoil to ensure close contact between fabric and soil. F. For sides of ditches, lay fabric laps in direction of water flow. 1. Lap ends and edges minimum 6 inches. 3.7 MULCHING A. Straw mulching: 1. After seeding, apply 2 tons of small-grained straw per acre. a. Spread straw to give a 1/2-inch to 1-inch thick layer of mulch (3 to 5 straws thick) and crimp in 2 to 3 inches with a mechanical crimper or other approved equipment. 2. Hand crimping shall be employed in areas inaccessible to crimper, or where excessive slopes would cause unsatisfactory results. 3. Crimping against the contour shall not be accepted. 4. Apply water and tackifier with a fine spray immediately after each area has been mulched. a. Saturate to 4 inches of soil. B. Hydromulching: 1. Hydromulch all dormant seeded areas with a slurry mix containing additional tackifier. 2. Utilize hydraulic equipment with nozzle adapted for hydraulic mulching with storage tanks having means of estimating volume used or remaining in the tank. 3. Hydromulch shall consist of tackifier applied at a rate of 100 pounds per acre and a cellulose fiber mulch mixed to form a homogeneous slurry; spray applied to seeded area at a rate of 2,200 pounds per acre. a. Hydromulch applied to dormant seeded areas shall consist of tackifier applied at a rate of 150 pounds per acre and a cellulose fiber mulch mixed to form a homogeneous slurry; spray applied to seeded area at a rate of 2,200 pounds per acre. C. Protect seeded areas with slopes not exceeding 1:4 by spreading straw mulch. 1. Spread uniformly at a minimum rate of 2 tons per acre to form a continuous blanket 1-1/2 inches in loose thickness over seeded areas. 2. Spread by hand, blower, or other suitable equipment. a. Anchor straw mulch by crimping into soil with suitable mechanical equipment. b. Bond straw mulch by spraying with asphalt emulsion at a rate of 10 to 13 gallons per 1,000 square feet. 1) Take precautions to prevent damage or staining of structures You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 124 or other plantings adjacent to mulched areas. 2) Immediately clean damaged or stained areas. D. Protect seeded areas from hot, dry weather or drying winds by applying hydro mulch and tackifier within 24 hours after completing seeding operations. 1. Soak areas, scatter mulch uniformly to a thickness of 3/16 inch and roll surface smooth. 3.8 EXISTING VEGETATION RENOVATION A. Renovate existing vegetation. B. Renovate existing vegetation damaged by CONTRACTOR's operations, such as storage of materials or equipment and movement of vehicles. 1. Reestablish vegetation where settlement or washouts occur or where minor regrading is required. 2. Install topsoil as required. C. Remove sod and vegetation from diseased or unsatisfactory vegetation areas; do not bury in soil. D. Remove topsoil containing foreign materials such as oil drippings, fuel spills, stones, gravel, and other construction materials resulting from CONTRACTOR's operations, and replace with new planting soil. E. Mow, dethatch, core aerate, and rake existing vegetation. F. Prior to seeding, irrigate for a minimum of 2 weeks to allow germination of weed seeds. 1. Apply Round-Up herbicide per manufacturer's specifications after germination of weed seeds and at least 2 weeks prior to seeding. 2. Do not spray on a day when wind is detectable. 3. Remove remaining vegetative matter. 4. Repeat irrigation and herbicide application until no weeds are evident for 14 days after last herbicide application, as determined by the ENGINEER. G. Remove waste and foreign materials, including weeds, soil cores, grass, vegetation, and turf, and legally dispose of them off OWNER's property. H. Till stripped, bare, and compacted areas thoroughly to a soil depth of 6 inches. I. Apply soil amendments and initial fertilizers required for establishing new turf and mix thoroughly into top 4 inches of existing soil. 1. Install new planting soil to fill low spots and meet finish grades. J. Apply seed and protect with hydro mulch as required for new vegetation. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 125 K. Water newly planted areas and keep moist until new turf is established. 3.9 SATISFACTORY SEED AREAS A. Turf installations shall meet the following criteria as determined by the ENGINEER: 1. Acceptance for soil preparation (topsoil installation] and final grading shall be given by the ENGINEER upon satisfactory completion of each section or area prior to seeding as indicated on the Drawings or as otherwise specified. 2. Final completion for seeded areas shall be given by the ENGINEER as soon as there is an even stand of grass with germination over 100 percent of the site. a. Warranty: 1) Guarantee all seeding to be alive and healthy for 2 years following date of final completion by the ENGINEER. 2) Seeded areas shall have an even stand of grass with germination, over 100 percent of the site within 45 days of seeding. 3) All seeded grass areas are to be assured of obtaining a satisfactory stand of growth. 4) The total area occupied by bare spots larger than 0.25 square feet must not exceed 10 percent of the total seeded area. 5) Maximum single bare spot size of irrigated seed 3 inches by 3 inches. 6) Maximum single bare spot size of non-irrigated seed is 1 square foot. 7) All seeded grass areas which do not meet the satisfactory stand of growth qualification shall be reseeded and mulched. b. Re-seed areas that in the opinion of the ENGINEER do not meet the preceding standards. B. Use specified materials to reestablish turf that does not comply with requirements and continue maintenance until turf is satisfactory. 3.10 SEEDED AREA MAINTENANCE A. Maintain and establish seeded area by watering, noxious weed management, mowing, trimming, replanting, and performing other operations as required to establish a healthy, viable seeded area. 1. Roll, regrade, and replant bare or eroded areas and remulch. 2. Provide materials and installation the same as those used in the original installation. a. Fill in as necessary soil subsidence that may occur because of settling or other processes. 1) Replace materials and seeded area damaged or lost in You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 126 areas of subsidence. b. In areas where mulch has been disturbed by wind or maintenance operations, add new mulch and anchor as required to prevent displacement. c. Apply treatments as required to keep seeded area and soil free of pests and pathogens or disease. 1) Use integrated pest management practices whenever possible to minimize the use of pesticides and reduce hazards. B. Watering: Install and maintain temporary piping, hoses, and seeded area watering equipment to convey water from sources and to keep meadow uniformly moist. 1. Schedule watering to prevent wilting, puddling, erosion, and displacement of seed or mulch. a. Lay out temporary watering system to avoid walking over muddy or newly planted areas. 2. Water meadow with fine spray at a minimum rate of 1/2 inch per week or more for seed establishment for 6 weeks after planting or until seed establishment is determined by the ENGINEER (whichever is longer) unless rainfall precipitation is adequate. 3.11 PESTICIDE APPLICATION A. Apply pesticides and other chemical products and biological control agents in accordance with requirements of authorities having jurisdiction and manufacturer's written recommendations. 1. Coordinate applications with OWNER's operations and others in proximity to the Work. 2. Notify OWNER before each application is performed. B. Post-emergent herbicides (Selective and Non-Selective): Apply only as necessary to treat already-germinated weeds and in accordance with manufacturer's written recommendations. 3.12 CLEANUP AND PROTECTION A. Promptly remove soil and debris created by turf work from paved areas. 1. Clean wheels of vehicles before leaving site to avoid tracking soil onto roads, walks, or other paved areas. B. Erect temporary fencing or barricades and warning signs as required to protect newly seeded areas from traffic. 1. Maintain fencing and barricades throughout initial seed establishment. C. Remove nondegradable erosion-control measures after grass establishment period. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 127 D. During landscape installation: 1. All areas shall be reasonably clean at the end of each workday. 2. Sidewalks and other paved areas shall be swept or washed down as needed. E. Project completion: 1. All debris, soil, and trash resulting from landscape operations shall be removed from the site. 2. All paved areas shall be washed down. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 128 SECTION 10400 IDENTIFICATION DEVICES PART 1 GENERAL 1.1 SUMMARY A. Section Includes: Plastic and metal signs. 1.2 SUBMITTALS A. Product Data. B. Shop Drawings: Include lists of sign types, sizes, text, and colors; mounting details; locations; and cast metal plaque rubbings and templates. C. Samples: Include actual materials. D. Manufacturer's Installation Instructions. 1.3 QUALITY ASSURANCE A. Manufacturer Qualifications: Manufacturer of proposed products for minimum five years with satisfactory performance record of minimum five years. B. Installer Qualifications: Manufacturer approved installer of products similar to specified products on minimum 10 projects of similar scope as Project with satisfactory performance record. C. Regulatory Requirements: Provide signage in accordance with Americans with Disabilities Act as published in the Federal Register, Volume 56, No. 144, Friday, July 26, 1991. PART 2 PRODUCTS 2.1 PLASTIC SIGNAGE SYSTEM A. Manufacturer: One of the following or equal: 1. Andco Industries Corp., Greensboro, NC; equivalent product. 2. Best Manufacturing Sign Systems, Montrose, CO; equivalent product. 3. Vomar Products, Inc., Sepulveda, CA; equivalent product. B. Frames: 3/8 inch deep with 1/8 inch wall thickness, matt finish, 6 inches square, unless otherwise scheduled, with 1/8 inch thick backplate where mounted on glass. C. Inserts: Attached to frame with magnetic fastening tape, flush with You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 129 frame face, 1/16 inch reveal between insert and frame at edges. D. Lettering: Helvetica Medium, 3/4 inches high, text as scheduled in Schedule below. E. Backplate: Minimum 1/8-inch thick, same face size as frame.Colors: As selected by ENGINEER from manufacturer's standard colors. F. Location, Text, Pictogram: As scheduled in Schedule A. 2.2 METAL SAFETY SIGNS A. Manufacturer: Meeting OSHA Requirements; 40-mil thick aluminum with baked enamel finish. One of the following or equal: 1. Seton Name Plate Co., New Haven, CT, Style SW-G, Special Wording. 2. Emedco, Buffalo, New York. B. Danger Sign Colors: 1. Background: White. 2. Heading: White lettering on red oval with white border in black rectangular panel. 3. Message: Black lettering on white. C. Caution Sign Colors: 1. Background: Yellow. 2. Heading: Yellow lettering on black rectangular panel. 3. Message: Black lettering on yellow. D. Safety Instruction Signs: 1. Background: White. 2. Heading: White lettering on green rectangular panel. 3. Message: Black lettering. E. Warning Sign Colors: 1. Background: Orange. 2. Heading: Black lettering on orange diamond in black rectangular panel. 3. Message: Black lettering on orange. F. Notice Information Signs: 1. Background: White. 2. Heading: White lettering on blue rectangular panel. 3. Message: Black lettering. G. Location, Text: As scheduled in Schedule B. H. Fasteners: Round head stainless steel bolts or screws. 2.3 EXTERIOR INFORMATION SIGNS A. Able to Withstand 100 mph Wind Load Without Damage. Manufacturers: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 130 One of the following or equal: 1. ASI Sign Systems, Inc., New York, NY, System 842, GOR-glass opaque return. 2. Andco Industries Corp.; Greensboro, NC; equivalent product. 3. Best Mfg Sign Systems: Montrose, CO; equivalent product. 4. Vomar Products, Inc.; Sepulveda, CA; equivalent product. B. Sign Panel: Nominal 3 inches thick, consisting of 1/8-inch thick fiberglass material with integral returns fully encapsulating wood and foam core, 1/8- inch radius edges and corners, size as indicated on the Drawings.Text: Helvetica Medium, size as indicated on the Drawings. C. Posts: Nominal 3 inch square extruded aluminum sections with aluminum fillers at top and bottom, mounting hardware, and aluminum base plates drilled for anchor bolts. D. Fasteners: Manufacturer is standard, suitable for application. E. Colors: As selected from manufacturer's standard colors. 2.4 CAST METAL PLAQUE A. Manufacturers: One of the following or equal: 1. Andco Industries Corp., Greensboro, NC. 2. South well Co., San Antonio, TX. 3. ARK-RAMOS Inc., Oklahoma City, OK. B. Material: Cast bronze. C. Size: Approximately 28 by 34 inches by minimum 3/16 inches thick; lettering, center panel, and trim raised 1/8 inch. D. Lettering: Text as directed by ENGINEER. E. Finishes: 1. Lettering, Center Panel, and Trim: Fine satin. 2. Background: Finely pebbled, oxidized to dull black color. F. Mounting: Concealed with fasteners. 2.5 NON-ELECTRICAL NAMEPLATES A. Material and Fabrication: Stainless steel sheet, engraved or stamped with text, holes drilled or punched for fasteners. B. Fasteners: Number 4 or larger oval head stainless steel screws or drive pins. C. Text: Manufacturer's name, equipment model number and serial number, identification tag number, and when appropriate, drive speed, motor You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 131 horsepower and rated capacity, pump rated total dynamic head and impeller size. 2.6 ELECTRICAL NAMEPLATES A. Material and Fabrication: Black lamicoid with white letters, holes drilled for fasteners. B. Fasteners: Number 4 or larger oval head stainless steel screws or drive pins. C. Text: Purpose and identification of load power source and circuit number for each disconnect means of service, feeder, branch, or equipment conductors and push- button station. 2.7 IDENTIFICATION DEVICES 1. Manufacturer: One of the following or equal:Seton Name Plate Co., New Haven, CT. 2. 3M Company. 3. Reef Industries. B. Underground Warning Tapes: Metallic detection tape; minimum 4 mil thick by 6 inch wide polyethylene film with wording, caution, and name of service followed by words, line buried below, repeated continuously along tape length, and alternate metallic and color strips, blue for water, orange for telephone, red for electric, green for sewer, yellow for gas and other services. C. Voltage Appliques: Seton-Code, vinyl with pressure sensitive adhesive, orange color, 9 by 2-1/4 inches, approximately 1-1/4 inch high letters indicating voltage and word, volts. D. Hazard Material Signals: In accordance with NFPA Coding System and NFC Standard 79-3; vinyl panels, letters, and symbols with pressure sensitive adhesive, sizes as required for viewing distances, letters and symbols in accordance with Schedule C. PART 3 EXECUTION 3.1 PREPARATION A. Protect adjacent surfaces which may be damaged by installation of signs. B. Prepare substrates in accordance with sign manufacturer's instructions. C. Remove scale, dirt, grease, and other contaminates from substrates. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 132 3.2 INSTALLATION A. Install signs in accordance with sign manufacturer's instructions. B. Fasten signs securely in level, plumb, and true to plane positions. C. Install metal traffic signs where indicated on the Drawings. D. Lay underground warning tape approximately 6 inches below finish grade above service lines. E. Apply voltage appliques on exposed medium voltage circuit raceways at maximum 50 foot on center. 3.3 SCHEDULES A. Plastic Signage System Schedule. B. Metal Safety Sign Schedule. C. Identification Device Schedule. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 133 SCHEDULE B METAL SAFETY SIGN SCHEDULE A. NONPOTABLE WATER: 1. Location: At impure water and nonpotable water hose valves in accordance with Typical Detail M276. 2. Height: In accordance with Typical Detail. 3. Size: In accordance with Typical Detail. 4. Heading: DANGER 5. Wording: DO NOT DRINK THIS WATER B. REMOTELY CONTROLLED AUTOMATIC EQUIPMENT: 1. Location: On front and back of equipment that starts automatically by remote control. 2. Height: Center of sign at equipment centerline of 4’-0”.. 3. Size: 7 inches high by 10 inches wide. 4. Heading: DANGER 5. Wording: THIS EQUIPMENT STARTS AUTOMATICALLY BY REMOTE CONTROL C. HIGH VOLTAGE WARNING: 1. Location: On front and back of equipment, adjacent to doors to rooms containing devices, and devices that operate at 600 volts or greater. 2. Height: 60 inches above floor to center of sign.. 3. Size: 7 inches high by 10 inches wide. 4. Heading: DANGER 5. Wording: HIGH VOLTAGE KEEP OUT END OF SCHEDULE B - METAL SAFETY SIGN SCHEDULE You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 134 SCHEDULE C IDENTIFICATION DEVICE SCHEDULE A. EQUIPMENT DEVICE IDENTIFICATION: 1. Location: Sign to go on each piece of equipment or on equipment electrical pushbutton station or on wall next to equipment, as decided by the ENGINEER. Check with ENGINEER for specific locations and equipment. 2. Size: 4 inches by 24 inches, or smaller, to accommodate equipment name. 3. Material: Plastic with UV Inhibitors. 4. Color: White letters on black. 5. Attachment: Adhesive. END OF SCHEDULE C - IDENTIFICATION DEVICE SCHEDULE END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 135 SECTION 13121 STEEL-REINFORCED CONCRETE PREFABRICATED BUILDING PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract apply to this Section. 1.2 SUMMARY A. This section includes engineering and structural design information or parameters, off-site fabrication, delivery, and on-site erection of all precast concrete structures and other related precast concrete elements that are included in the building manufacturer’s scope of work. This section includes Detailed Specifications for site specific designs and the associated manufacturing drawings, sections, approvals, certificates and configurations as required by client and/or code compliance. B. Pre-fabricated precast concrete structure includes the following: 1. Exterior walls 2. Interior walls 3. Roof Slab 4. Floor Slab 5. Interior finishes 6. Mechanical and electrical components C. Related Sections include the following: 1. Section 16111 for Raceways , Boxes and Fittings 2. Section 16123 for Wires and Cables. 3. Section 16470 for Low Voltage Panel Boards. 4. Section 16671 for Surge Protective Devices. 5. Structural Plans. 1.3 PERFORMANCE REQUIREMENTS You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 136 Structural Performance: Provide prefabricated concrete structure capable of withstanding the following design loads within limits and under conditions indicated: A. Risk Category III B. Floor Live Loads: 150 psf C. Roof Live Load: 40 psf D. Basic Wind Speed (3-sec Gust) (Vult): 115 mph E. Wind Exposure Category: C F. Wind Topographic Category 4 G. Ground Snow Load: 0 psf H. Roof Snow Load: 0 psf I. Seismic Design Cat: D J. Seismic Importance Factor: 1.25 K. Soil Site Class: C L. Seismic Design Accelerations per USGS Hazard Map M. Design framing system and connections to maintain clearances at openings, to allow for fabrication and construction tolerances, to accommodate live load deflection, shrinkage and creep of primary building structure, and other building movements. Member deflections shall meet the limits of ACI 318 and PCI MNL-116. 1.4 REFERENCE STANDARDS A. American Concrete Institute (ACI) 1. ACI 117, Standard Specifications for Concrete Construction and Materials. 2. ACI 301, Structural Concrete for Buildings 3. ACI 304, Measuring, Mixing, Transporting, and Placing Concrete. 4. ACI 309, Consolidation of Concrete. 5. ACI 318, Building Code Requirements for Reinforced Concrete B. American Society Testing and Materials (ASTM) 1. ASTM A36, Carbon Structural Steel You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 137 2. ASTM A82, Steel Wire for Concrete Reinforcement 3. ASTM A108, Steel Bars, Carbon, Cold-Finished, Standard Quality 4. ASTM A153, Zinc Coating (Hot-Dip) on Iron and Steel Hardware 5. ASTM A185, Welded Steel Wire Fabric for Concrete Reinforcement 6. ASTM A497, Welded Deformed Steel Wire Fabric for Concrete Reinforcement 7. ASTM A615, Deformed and Plain Billet-Steel Bars for Concrete Reinforcement 8. ASTM C33, Concrete Aggregates 9. ASTM C150, Portland Cement 10. ASTM C494, Chemical Admixtures for Concrete 11. ASTM C618, Coal Fly Ash for Use as a Mineral Admixture in Concrete C. American Welding Society (AWS) 1. AWS D1.1, Structural Welding Code – Steel 2. AWS D1.4, Structural Welding Code – Reinforcing Steel D. Concrete Reinforcing Steel Institute (CRSI): CRSI Manual of Standard Practice E. Precast/Prestressed Concrete Institute (PCI) 1. PCI MNL-116, Manual of Quality Control for Plants and Production of Precast and Prestressed Concrete Products 2. PCI MNL-120, Design Handbook: Precast and Prestressed Concrete 3. PCI MNL-123, Manual of Design Connections for Precast/Prestressed Concrete 4. PCI MNL-124, PCI Design for Fire Resistance of Precast/Prestressed Concrete 5. PCI MNL-127, Recommended Practice for Erection of Precast Concrete 1.5 SUBMITTALS A. Product Data: Manufacturers catalog cut-sheets, published specifications, and material description for each sub-component that is incorporated in the pre-fabricated precast concrete structure, and other if requested by Client\Owner\Architect. B. Shop Drawings: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 138 1. Fabrication drawings and attachment of the various components, including reinforcement detailing, bending, and placing concrete reinforcement in compliance with ACI 318 and CRSI Manual of Standard Practice. 2. Elevations, sections, and dimensions for all precast concrete units including anchors, inserts, and embedded cast-in place items. 3. Mechanical, electrical, and plumbing layouts indicating location of all respective equipment, and routing of conduits and plumbing lines. 4. Drawings and structural calculations shall be signed and sealed by a Professional Engineer registered in the State of the project, who is experienced in the design of the precast concrete equipment shelters. C. Qualification Data: A firm that complies with the following requirements and is experienced in producing precast concrete units similar to those indicated for this Project and with a record of successful in-service performance. 1. Assumes responsibility for engineering structural precast concrete units to comply with performance requirements. The responsibility includes preparation of Shop Drawings and comprehensive engineering analysis by a qualified professional engineer. 2. Has sufficient production capacity to produce required units without delaying the Work. 3. Is registered with and approved by authorities having jurisdiction. 4. Plant of manufacturer shall be certified by the Precast/Prestressed Concrete Institute (PCI). 5. Must have a minimum of ten (10) years documented experience in the design and production of precast concrete building components. 6. Must have a minimum of ten (10) completed projects of equal size and magnitude of this project. D. Source quality-control test reports. 1. The fabricator shall employ a full time quality assurance person or persons to perform material evaluation tests and to design concrete mixes. 1.6 QUALITY ASSURANCE You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 139 A. General: Precast Concrete Structure Manufacturer shall perform work in compliance with applicable requirements of ACI 318, and PCI MNL-116, PCI MNL-120, PCI MNL-123, PCI MNL-124, and PCI MNL-127. B. Provide Owner and Architect access to manufacturing facility for inspections. C. Design Standards: Comply with ACI 318 (ACI 318M) and the design recommendations of PCI MNL 120, “PCI Design Handbook – Precast and Prestressed Concrete,” applicable to types of structural precast concrete units indicated. D. Quality-Control Standard: For manufacturing procedures and testing requirements and quality control recommendations for types of units required, comply with PCI MNL 116, “Manual for Quality Control for Plants and Production of Structural Concrete Products.” E. Comply with camber and dimensional tolerances of ACI 318 and PCI MNL 135, “Tolerance Manual for Precast and Prestressed Concrete Construction. F. Product Options: Drawings indicate size, profiles and dimensional requirements of precast concrete units and are based on the specific types of units indicated. Other fabricators’ precast concrete units complying with requirements may be considered. Refer to Division 1 Section “Substitutions.” G. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M, “Structural Welding Code – Steel”; and AWS D1.4, “Structural Welding Code – Reinforcing Steel.” H. Fire Resistance: Where indicated, provide structural precast concrete units whose fire resistance meets the prescriptive requirements of the governing code or has been calculated according to ACI 216.1/TMS 0216.1, “Standard Method for Determining Fire Resistance of Concrete and Masonry Construction Assemblies,” and is acceptable to authorities having jurisdiction. 1.7 PROJECT CONDITIONS A. Environmental Conditions: pre-fabricated precast concrete structures system shall withstand the following environmental conditions without mechanical or electrical damage or degradation of performance capability: 1. Ambient Temperature: 40º C You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 140 2. Relative Humidity: 0 to 40 percent. 3. Altitude: 434’. 4. Delivery access: Rough terrain. 1.8 COORDINATION A. Coordinate size and location of concrete bases for prefabricated building. Concrete, reinforcement, and formwork requirements are specified with concrete. 1.9 WARRANTY 1. Manufacturer general warranty: 1-Year. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Fibrebond Corporation or Owner approved equal. 2.2 MATERIALS A. FORM MATERIALS: 1. Forms for Exposed Finish Concrete: Metal or other acceptable panel-type materials to provide continuous, straight, smooth, exposed surfaces. Furnish in largest practicable sizes to minimize number of joints. 2. Forms for Unexposed Finish Concrete: Metal or another acceptable material. 3. Form Release Agent: Provide Fister – Q2 form release agent with a maximum of 350 g/L volatile organic compounds (VOCs) that will not bond with, stain, or adversely affect concrete surfaces and will not impair subsequent treatments of concrete surfaces. B. REINFORCING MATERIALS 1. Rebar: ASTM A615 Gr. 60 and/or ASTM A706 (for welding applications only). 2. Welded Wire Fabric: ASTM A497. C. STRUCTURAL MATERIALS You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 141 1. Structural Beam/Channels: ASTM A992. 2. Structural Tubing: ASTM A500 Gr. B. 3. Angles/Flats: ASTM A36. D. CONCRETE MATERIALS 1. Portland cement: TXI: ASTM C 150, Type 1. i. Use one brand of cement throughout Project unless otherwise acceptable to Architect. 2. Fine aggregate in accordance with ASTM C 33. Provide aggregates from a single source for exposed concrete. 3. Aggregates: Light-weight aggregate in accordance with ASTM C 330. Provide aggregates from a single source for exposed concrete. 4. Water: Potable. 5. Admixtures, General: Provide concrete admixtures that contain not more than 0.1 percent chloride ions. 6. Water-Reducing Admixture: ASTM C 494, Type F & G. i. Products: Subject to compliance with requirements, provide one of the following: 1) Basis of Design: Pro-Mix, Propel Excell 25. 2) Additional Manufacturers: Subject to compliance with requirements, provide products of one of the following: a. Pro-Mix Co. b. Euclid Chemical Co. c. Grace & Co. d. Sika Corp. ii. High-Range Water-Reducing Admixture: ASTM C 494, Type You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 142 1) Products: Subject to compliance with requirements, provide one of the following: a) Basis of Design: Pro-Mix Turbo Cast b) Additional Manufacturers: Subject to compliance with requirements, provide products of one of the following: i. Pro-Mix ii. Euclid Chemical Co. iii. W.R. Grace & Co. iv. Sika Corp. E. RELATED MATERIALS 1. Liquid Membrane-Forming Curing Compound: Liquid-type membrane-forming curing compound complying with ASTM C 309, Type 1, Class A. Moisture loss not more than 0.55 kg/sq. meter when applied at 200 sq. ft./gal. a. Products: Subject to compliance with requirements, provide one of the following (or approved equivalent): 1) Confilm, Pro-Mix Co. 2) Eucocure, Euclid Chemical Co. 3) Masterkure, Master Builders, Inc. 4) CS-309, W.R. Meadows, Inc. 5) Kure-N-Seal, Sonneborn-Chemrex. 6) Stontop CS2, Stonhard, Inc. 2. Epoxy Adhesive: ASTM C 881, two-component gel epoxy suitable for use on dry or damp surfaces. Provide material type, grade, and class to suit Project requirements. a. Products: Subject to compliance with requirements, provide one of the following (or approved equivalent): 1) Basis of Design: Sika Hi-Mod 31. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 143 2) Additional Manufacturers: Subject to compliance with requirements, provide products of one of the following: a) The Burke Co. b) Euclid Chemical Co. c) L & M Construction Chemicals, Inc. d) Master Builders, Inc. b. Roof Joint Epoxy: ASTM C 881, two-component gel epoxy suitable for use on dry or damp surfaces. 1) Products: Subject to compliance with requirements, provide one of the following (or approved equivalent) 2) Basis of Design: Prairie Epoxy 7095 F. PROPORTIONING AND DESIGNING MIXES 1. Prepare design mixes for each type and strength of concrete by either laboratory trial batch or field experience methods as specified in ACI 301. For the trial batch method, use an independent testing agency acceptable to Architect for preparing and reporting proposed mix designs. 2. Proportion of concrete mixes: Expanded Clay Shale light weight concrete. a. Designed Unit Weight: 115 (+/- 2) pounds per cubic foot. b. Concrete strip strength: 2,750 psi at 24 hours. c. Concrete compressive strength: 5,000 psi at 28 days. 3. Slump Limits: Proportion and design mixes to result in concrete slump at point of placement as follows: a. The target slump limit shall be 7 (+/- 2) inches. b. The slump shall be monitored by full time quality assurance plant personnel. 4. Adjustment to Concrete Mixes: Mix design adjustments may be requested by fabricator when characteristics of materials, job You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 144 conditions, weather, test results, or other circumstances warrant, as accepted by Architect. Laboratory test data for revised mix design and strength results must be submitted to and accepted by Architect before using in Work. G. ADMIXTURES 1. Use water-reducing admixture or high-range water-reducing admixture (superplasticizer) in concrete, as required, for placement and workability or when pumping concrete. 2. Use accelerating admixture in concrete slabs placed at ambient temperatures below 50 degrees F (10 degrees C). 3. Use admixtures for water reduction and set accelerating or retarding in strict compliance with manufacturer's directions. H. CONCRETE MIXING 1. Concrete: Comply with requirements of ASTM C 94. Concrete must be produced/batched at the manufacturing facility location. Transit mixed concrete will not be accepted. PART 3 - EXECUTION 3.1 SHIPPING A. Costs shall be included to deliver on site B. Crane cost for offloading shall be included. C. Crane representative will need to visit site prior to shipping to accept the condition of the access road D. Crane representative to coordinate with city to move the fence at the site entrance. 3.2 FIELD SETUP A. Field setup by a prefabricated building technician shall include the following: 1. One trip to site 2. Remove lifting brackets 3. Install tie downs 4. Install door canopies and/or drip strips You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 145 5. Install exterior lights and check photocells 6. Install rain hoods and/or other exterior accessories 7. Check operation of doors and door hardware 8. Adjust weather stripping on doors as needed 9. Install intruder alarms 10. Inspect roof 11. Inspect interior finish for imperfections and repair as needed 3.3 ENGINEERED DRAWINGS & STATE APPROVALS A. Three (3) sets of stamped drawings shall be included in the price. Additional stamped drawings will be provided for a cost of $100.00 per set. B. Building manufacturer fully complies with the modular construction approval requirements in the State of California and the cost of this approval is included in our proposal. PART 4 - LIST OF STANDARD COMPONENTS/EQUIPMENT/FINISHES 4.1 GENERAL A. This section of the specification provides a list of standard components, equipment and finishes for pre-fabricated precast concrete structures. The list is generic and may not contain all components/equipment/finishes to address all location, design, or specific customer requirements. 4.2 CONSTRUCTION DETAILS A. Construction Type: Steel-Reinforced Concrete B. Outside Dimension: 11’-6" W x 20'-0" L x 10'-0.5" H C. Inside Dimension: 9'-10" W x 18'-4" L x 8'-6.7" H D. Weight: 57,900 lbs. E. Wall R Value: R-24 F. Roof R Value: R-30 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 146 G. Floor R Value: R-4 H. Fire Rating: 2-hour I. Ballistic Rating: UL 752, Level 8 4.3 EXTERIOR A. Form liner exterior finish B. Trim painted to match C. Peaked roof with overhang D. 3-ply ALDO roofing system over concrete deck E. Exterior penetrations as required 4.4 INTERIOR A. Interior trim package B. Floor: 12" x 12" x 1/8" vinyl tile over concrete C. Walls and ceiling covered with insulation, sheetrock and 3/4” FRP 4.5 MECHANICAL A. 3'6" x 7'0" 16 gauge steel door with supercore and cast-in steel frame B. Door painted to march exterior trim. C. Non-removable pinned ball bearing hinges. D. Best Mortise LH lever lock E. Door pull handles. F. Heavy gauge steel finish lockguard. G. Door closer. H. Door holder. I. Magnetic weather stripping. J. Drip strip over door. K. Door stop. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 147 L. Door sweep. M. Door threshold. N. Door strikeplate. O. Door canopy. P. Cable Entrance – 8 hole 4" waveguide entry port with PVC caps. Q. 64 ft. of 24" cable tray, layouts as per the plans. R. 4” PVC telco entry 4.6 ELECTRICAL A. 200 amp, 120/240VAC single phase, Cutler-Hammer 42 circuit load center with main breaker and required circuit breakers (All circuits filled with 20A single pole circuit breakers, except for circuit breakers as needed for the HVAC units) or equal. B. 160kA, single phase, Transtector Type 2 surge arrestor, 1101-808-MM- 1 (Includes prewiring and installation) or equal. C. 20kA SAD/160kA MOV, single phase, Transtector Type 1 surge arrestor, 1101-808-1, (Includes prewiring and installation) or equal.. D. Halo ground with perimeter ring, corner drops and equipment ground or equal. E. Ground bar, ¼” x 4” x 20” (Located near cable entrance, inside building) F. Tinned ground bar, ¼” x 4” x 20” (Located near cable entrance, outside building) G. Eight (8) fluorescent 2-bulb, 32 watt interior T-8 light fixtures with lenses and switches H. One (1) 20 amp, exterior GFCI type duplex receptacle with weather proof cover and mounting. I. Four (4) LED 50 watt exterior flood lamp fixtures, KAXW LED-P1-4K- R3-MVOLT with timer and bypass switch installed outside of the building (weather proof), fed from single pole 120VAC 20A circuit in load center. Provide complete wiring and mounting, or equal. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 148 J. Eight (8) 20 amp, interior duplex receptacles (2 installed on each side wall of the building inside). Fed from single pole 120VAC 20A circuit in load center. K. Twenty (20) 20 amp, interior cable tray mounted quadplex receptacles fed from two (2) single pole 120VAC 20A circuit in load center. L. One (1) 20 amp, exterior GFCI type duplex receptacle M. Conduit, wire, junction boxes and sealtite as required 4.7 HVAC A. Two (2) 3-ton, Bard, single phase, wall mounted commercial grade air conditioners with 5 kW heat strips and R-410A "green" refrigerant, or equal. B. Supply and return air grills C. Low ambient kit D. Anti-cycle relay E. Bard lead lag controller, #MC4002 4.8 ALARMS A. 50 PR alarm termination block with cover, Seimons #S66M1-50, or equal. B. Magnetic intrusion alarm C. High temperature alarm D. Low temperature alarm E. Power fail, single phase F. Photoelectric smoke detector, 120V END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 149 SECTION 16010 GENERAL ELECTRICAL REQUIREMENTS PART 1 GENERAL 1.1 DESCRIPTION A. Work Included: Materials, installation, testing, start-up and training of the electrical system complete with Generator, Transfer Switch, and all equipment specified and shown on the Contract Drawings. B. Related Work: 1. Section 01330 – Submittal Procedures 1.2 REGULATORY AGENCIES AND STANDARDS A. Regulatory Agencies: Installation, materials, equipment and workmanship shall conform to the latest provisions of the following agencies: 1. National Fire Protection Association Standard 70 - National Electrical Code. 2. Occupational Safety and Health Act (OSHA). 3. Uniform Building Code (UBC). 4. Local authorities having lawful jurisdiction pertaining to the work required. 5. California Code of Regulations (CCR), Title 24, Part 3, California Electrical Code. B. Underwriters' Laboratories, Inc. (UL): Materials, appliances, equipment and devices shall conform to the applicable UL standards. C. Standards: Where referenced in these Specifications or on the Drawings, the publications and standards of the following organizations apply: 1. American Society of Testing and Materials (ASTM). 2. National Electrical Manufacturers Association (NEMA). You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 150 3. National Fire Protection Association (NFPA). 4. American National Standards Institute (ANSI). 5. Institute of Electrical and Electronics Engineers (IEEE). 6. Insulated Power Cable Engineers Association (IPCEA). 7. International Electrical Testing Association, Inc. – Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems (NETA ATS). 1.3 UTILITY COMPANY COORDINATION A. The Contractor shall coordinate and perform all work required for service by Pacific Gas & Electric Company (PG&E). Application for service paperwork has been initiated by City. Make any service and installation agreements that the utility company may require. B. Furnish and install electric service entrance equipment in accordance with the serving utility's requirements. Coordinate with the serving utility to ensure timely connection by the utility. Obtain utility company approval of service entrance and metering equipment shop drawings prior to starting fabrication. 1.4 SUBMITTALS A. The Contractor shall coordinate submittals with the work so that the project will not be delayed. No extension of time will be allowed because of failure to properly schedule submittals. B. Submit shop drawings in accordance with Section 01330 – Submittal Procedures. C. Submit operation and maintenance manuals in accordance with Section 01700. D. Submit shop drawings for all equipment and materials within 30 days after contract drawings approved. E. Submit shop drawings by Specification section, unless listed otherwise. Separate sub-sections by either tab dividers or separately bound booklets. Each section submittal shall be complete, with shop drawings provided for all components. Partial shop drawings for specification sections shall be rejected. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 151 F. Shop drawings returned to the contractor with a "Revise as Noted and Resubmit" status shall be resubmitted within fifteen (15) days. G. Submit shop drawings for review at least 20 days before reviewed drawings will be required for commencing the work. H. The following submittals should be assembled and delivered in separate binders: 1. Utility Structures 2. Meter Panel 3. Generator 4. Transfer Switch 5. Fiberbond Prefab Building 6. Sabre Towers Radio Tower 7. Conduits, Pull Boxes, Hand holes, Cable and Wiring Devices 8. Electrical Miscellaneous Components – cable tray, ground equipment, lights, etc. I. Each submittal shall be bound in a three ring binder, which is sized such that when all material is inserted, the binder is not over 3/4 full. Binder construction shall allow easy removal of any page without complete manual disassembly. Spiral ring type binders are not acceptable. 1. Each binder shall be appropriately labeled on the outside spine and front cover with the project name, contract number, equipment supplier's name, specification section(s), and major material contained therein. 2. An index shall be provided at the inside of the front cover. This index shall itemize the contents of each tab and sub tab section. Also list the project name, contract number and equipments supplier's name, address and phone number on the index page. 3. Field equipment shop documents, panel equipment shop documents, drawings, and bill of materials shall be grouped under separate tabs. Shop documents shall be ordered in the same sequence as their corresponding Contract specification subsection. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 152 Failure to mark applicable products and to cross out non-applicable products shall cause rejection of the entire submittal. 4. Data summary sheets shall be provided to sub tab all shop documents for each individual piece of equipment. Data summary sheets shall be on blue paper. The data summary sheets shall have the following information: a. Product identification; name used herein and on the Contract Drawings. b. The manufacturer's model number, part number or other designation. This shall include the specific numbers of all options. c. Tag number per the Drawings. J. Do not commence any work until the required submittals are approved by Engineer according to Section 01330 – Submittal Procedures. 1.5 OPERATION AND MAINTENANCE MANUALS A. Submit Operation and Maintenance Manuals. The manuals shall describe the equipment and meet all the requirements in the other technical sections and include the following: 1. Operating instructions and start-up procedures including receiving and installation requirements. 2. Maintenance instructions listing preventive and corrective maintenance procedures. Corrective maintenance procedures shall identify the most probable failures and the appropriate repairs. Test measurement levels shall be referenced to specific test points on the installed equipment. 3. Spare parts data shall be furnished for each item of material and equipment specified. The data shall include a complete list of parts and supplies, with current unit prices and source of supply. A list and itemized price breakdown of spare parts recommended for stocking shall be furnished. The parts selected shall be those, in the manufacturer's judgment, will be involved in the majority of maintenance difficulties encountered. 4. A table listing the tag number, manufacturer and manufacturer's model number shall be provided to summarize the Bill of Material. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 153 5. Control schematics, ladder diagrams and interconnection drawings. 6. Catalog cuts and technical manuals for all components of the system. 7. Originals of all guarantees and warranties issued for the various items of equipment, showing all dates of expiration. 8. Originals of all factory and field test results. 9. Final as-builts of all shop drawings, incorporating manufacturing and field changes. All drawings will be by 11x17 inch sheet size and also electronic format, AutoCAD on CD. 10. For items referenced under AutoCAD Record Drawings included in this Specification, provide a CD with files as required in "AutoCAD Record Drawings." 11. All catalog cut information, warranties, testing results and technical manuals shall be provided on CD in PDF format, in addition to hardcopy. 12. Operation and maintenance manuals to be delivered and approved prior to final approval and project completion. 1.6 RECORD DRAWINGS A. During progress of job, keep up-to-date one set of electrical drawings stamped with "As-Built". Dimension from the following readily obtained base lines: 1. Exact location, type and function of concealed control equipment and devices. 2. Exact elevation and locations and size of underground conduits. 3. Show the dimensions, location and routing of electrical work which will become concealed. B. Maintain "As-Built" drawings weekly in conjunction with the actual progress of installation. Accurate progress drawings shall be available on site for examination by the City's representative. C. At completion of the project, deliver "As-Built" drawings to the City's representative. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 154 D. The Contractor shall guarantee the accuracy of the "As-Built" record drawings, and the AutoCAD record drawings for a period of one year after the City has accepted the project. During this time, the Contractor shall bear all costs associated with correcting deficiencies and inaccuracies of these Drawings. During this time, the Contractor shall also bear all costs necessary to field investigate any deficiencies, or inaccuracies and field trace wires if required by Project Engineer. 1.7 AUTOCAD RECORD DRAWINGS A. Provide two identical copies of the record drawings CD using AutoCAD drafting software. B. These drawings shall include information as described. The drawings shall reference wire numbers, wire colors, terminal block numbers and also tag names coded for all cables, conduits, wireways and all components and equipment. Methodology for assigning tag numbers for components and equipment shall be based on ANSI Standard 5.1-1984. C. The Contractor shall resubmit two identical copies of the entire AutoCAD drawing files for each revision necessitated. D. Provide AutoCAD record drawings for the following: 1. Electrical Record Drawings, including schematic, and interconnect drawings with wire labels. 2. Power Distribution 3. Conduit and Cable Routing Drawings, including labels 1.8 CONSTRUCTION PROGRESS NOTIFICATION A. Provide written notification to Engineer and City one week prior to the start of the following construction events. Acceptable delivery methods for this notification shall include hand delivery at the weekly construction meeting, e-mail, mail or by fax. 1. Installation of underground work. Obtain Inspector's approval prior to backfill. The Inspector may direct uncovering of any work not so approved. 2. Generator installation. 3. Start of wire pulling. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 155 4. Scheduled start date for field test and start-up. 1.10 ELECTRICAL SUPERVISION A. Provide the electrician supervisor services at the job site for the man-days and requirements listed below, travel time excluded, at no extra cost to the City: 1. Three man-days to assist the City's Representative in the start up and verification of system operation. 2. Additional time as required to attend construction meetings when either: a. Electrical submittals are being reviewed. b. Electrical work, testing, or startup is being done. 3. Additional time as required to maintain and update the field copy of the "As Built" drawings at least on a weekly basis when electrical work is being done. Each weekly update to the "As-Built" drawings shall be completed prior to the weekly construction meeting. PART 2 MATERIALS 2.1 GENERAL A. Similar materials and equipment shall be the product of a single manufacturer. B. Materials as specified in the plans or specifications shall be be provided. Approved equal material can be used, if approved by Owner, unless it is specified to use a material from a specific provider. C. Provide and install equipment and materials shown on the Drawings and as specified unless noted as "Not in Contract", "Future" or as "Existing to Remain". Provide only products which are new, undamaged and in the original cartons or containers. C. Materials and equipment shall be the standard products of manufacturers regularly engaged in the production of such material and shall be the manufacturer's current design. D. Materials and equipment shall be suitable for storage, installation and operation in an ambient of 0C to 40C except where more stringent conditions are stated in individual equipment specifications. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 156 E. Factory finished electrical equipment, wireways and panels with manufacturer's standard primer and enamel topcoats, unless stated otherwise in the individual equipment specifications. Provide 1 pint of the equipment manufacturer's touch-up paint. F. Concrete housekeeping pads are required for the Electric Equipment lineup. Housekeeping pads shall be 3 inches above finished grade, 6 inches longer on sides and 3 inches in front, than the supported equipment, unless otherwise shown on drawings. 2.2 TESTING LABORATORY APPROVALS A. Electrical materials and equipment shall be listed, certified or found acceptable by a recognized testing laboratory. Results of tests and inspections by the testing laboratory shall be submitted for review and approval to the local authorities having jurisdiction upon request. In testing the equipment, the following shall be considered: 1. Suitability for installation and use in conformity with the provisions of the NEC. 2. Mechanical strength and durability, including, for parts designed to enclose and protect other equipment, the adequacy of the protection thus provided. 3. Wire bending and connection space. 4. Electrical insulation. 5. Heating effects under normal conditions of use and also under abnormal conditions likely to arise in service. 6. Arcing effects. 7. Classification by type, size, voltage, current capacity and specific use. 8. Other factors which contribute to the practical safeguarding of persons using or likely to come in contact with the equipment. B. Recognized testing laboratories are as follows: 1. Underwriters Laboratories, Inc. (UL). 2. Electrical Testing Laboratories (ETL). You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 157 3. Other testing laboratories will be acceptable if approved in writing by the local authorities having lawful jurisdiction. D. Provide the testing laboratory label on equipment material and devices. 2.3 WARRANTY A. Equipment materials and installation shall be guaranteed for a period of one year after the date of final acceptance of the work by the City. Repair or remove and replace any and all work that is found to be defective in workmanship and/or materials within said one year periods, without expense whatsoever to the City. B. Respond to repairs within 48 hours after notice from the City. C. Warranties, Guarantees, Certificates, etc: Shall be furnished for all equipment and materials under this Division, and shall be properly filled out as of date of acceptance and delivered to the City. D. The City reserves the right to perform maintenance with their own staff, consultant or service contractor, as necessary to meet City operational requirements, without voiding warranties. 2.4 NAMEPLATES A. Nameplates shall be fabricated from black-letter, white-face laminated plastic phenolic engraving stock, Formica type ES-1, or equal. Each shall be fastened securely using fasteners of stainless steel screws, screwed into inserts or tapped holes as required, or attached by adhesive cement glue. Engraved characters shall be block style with no characters smaller than 1/4-inch high. All electrical equipment shall have a nameplate attached. This applies to exterior conduits, pull boxes, splice boxes, manholes, panelboards, control panels, transformers, switches, etc. Exterior conduits shall have phenolic tags adhesive epoxied to the interior of manholes. Interior conduits shall have stainless steel stamped tags with stainless steel tie wire. Every conduit shall be labeled, both ends. PART 3 EXECUTION 3.1 INSTALLATION A. Terminate wires and cables at the proper termination point per the manufacturer's recommendations. The Drawings indicate connections for typical equipment only. If the equipment or connections are different from what is shown, provide the modifications necessary for a safe and You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 158 properly operating installation in accordance with the equipment manufacturer's recommendations. B. The Drawings diagrammatically indicate the desired location and arrangement of outlets, conduit runs, equipment and other items. Verify field conditions to determine exact location based on physical size and arrangement of equipment, finished elevations and obstructions. C. Work or equipment not indicated or specified which is necessary for the complete and proper operation of the Electrical systems shall be accomplished without additional cost or delays to the City. 3.2 DEMONSTRATION OF COMPLETE ELECTRICAL SYSTEMS A. Demonstration of the functionality of the systems shall not be construed as acceptability of the complete system. Acceptance will only be made on satisfactory demonstration of the functionality of the system as a whole, with the City and Engineer as witnesses. B. If, in the opinion of the Engineer or City, test results show improper adjustment, operation, or performance of any equipment, the Contractor shall remedy the situation at no additional cost. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 159 SECTION 16030 ELECTRICAL TESTS PART 1 GENERAL 1.1 DESCRIPTION A. This section specifies the work necessary to test, commission and demonstrate that the electrical work satisfies the criteria of this specification and functions as required by the Contract Documents. B. The work of this section includes furnishing the labor, equipment, and power required to support the testing of equipment specified in other sections of the specification. Functional testing of all power and controls shall be completed before commencement of start-up. This scope of work may require the Contractor to activate circuits, shutdown circuits, and run equipment, make electrical measurements, replace blown fuses, install temporary jumpers, etc. C. Contractor is responsible for all work, equipment damage, power interruptions and schedule delays caused by the testing agency. 1.2 SUBMITTALS A. Results of all testing shall be submitted prior to final project acceptance, per Specification 01300. Six copies are required to be included as part of final Operations and Maintenance Manuals. Submittal shall describe test conditions, weather including temperature and humidity, test date, duration of test, test equipment, tested equipment, testing technician, “as found” and “as-left” results, expected results, actual results, pass/fail status based on listed testing standards and a registered Professional Engineers stamp and signature; registered in Electrical Engineering in the State of California. Deficiencies and non-compliant test results found during acceptance testing shall be identified in the test report and cover letter. The Testing Firm shall certify in the final test report that all deficiencies and non- compliant test results listed have been “corrected” and shall include a description of the resolution for each problem listed. The Contractor shall bear the costs of “correcting” the deficiencies and non-compliant results including the re-testing of the system for acceptance; the City shall not be responsible for the costs associated with any additional testing required for the acceptance of the electrical system. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 160 B. Specific data relative to insulation resistance, voltage levels, load currents, relay settings, dial settings, etc., shall be provided for all equipment and material required to be tested. C. Test result shall be submitted in one submittal D. Test reports shall be based on NETA’s latest Acceptance Testing Specifications having a sign-off, pass/fail data filed for each line item covered by NETA’s Acceptance Testing Specifications latest edition. 1.3 OPERATION AND MAINTENANCE MANUALS A. Include the Electrical Test Result Study within the Operation and Maintenance Manuals. 1.4 TESTING ORGANIZATION QUALIFICATIONS A. Testing organization shall be corporately and financially independent of the supplier, producer and installer of the equipment, who has been regularly engaged in the testing of equipment for a period of at least 10 years. All testing shall be conducted under the direct supervision of an electrical engineer, registered in the State of California. This registered electrical engineer will prepare and sign test reports with values, recommendations, and comments. B. Testing equipment required to conduct the specified tests shall be furnished by the testing organization. Testing equipment shall be in good working condition and comply with the requirements of this Specification and applicable industry standards. C. Testing shall be done in accordance with the manufacturer's instructions, these Specifications, and applicable NETA Acceptance Testing Specifications, NEMA, ANSI, NFPA, and ASTM Standards. Forms shall include space for ENGINEER sign off at time of test. Testing organization shall meet Federal OSHA criteria for accreditation of testing laboratories, Title 29, Part 1907, 1910 and 1936. Membership in the National Electrical Testing Association constitutes proof of meeting such criteria. D. The testing organization shall cooperate with any manufacturer's representative that may be retained by the CONTRACTOR. Testing organization shall be Cutler-Hammer; Electro-test; Power Systems; General Electric; or equal NETA approved testing company. 1.5 APPLICABLE CODES, STANDARDS AND REFERENCES A. All inspections and tests shall be in accordance with the following codes You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 161 and latest standards as provided otherwise herein: 1. National Electrical Manufacturer's Association – NEMA 2. American Society for Testing and Materials – ASTM 3. Institute of Electrical and Electronic Engineers – IEEE 4. International Electrical Testing Association, Inc. – Acceptance Testing Specifications for Electrical Power Distribution Equipment Systems (NETA ATS) 5. American National Standards Institute - ANSI C2: National Electrical Safety Code 6. State and local codes and ordinances 7. Insulated Cable Engineers Association – ICEA 8. Association of Edison Illuminating Companies – AEIC 9. Occupational Safety and Health Administration – OSHA 10. National Fire Protection Association - NFPA B. Inspections and tests shall utilize the following references: 1. Project Specifications 2. Project Drawings 3. Manufacturer's instruction manuals applicable to each particular apparatus 1.6 SAFETY AND PRECAUTIONS A. Safety practices shall include, but are not limited to, the following requirements: 1. Occupational Safety and Health Act 2. Accident Prevention Manual for Industrial Operations, National Safety Council 3. Applicable state and local safety operating procedures 4. City's safety practices You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 162 5. National Fire Protection Association - NFPA 70E 6. American National Standards for Personnel Protection B. All tests shall be performed with apparatus de-energized. Exceptions must be thoroughly reviewed to identify safety hazards and devise adequate safeguards. C. The testing firm shall have a designated safety representative on the project to supervise the testing operations with respect to safety. 1.7 SCHEDULING A. Perform Electrical Tests after electrical installation is 100% completed. 1.8 LIST OF ITEMS TO BE TESTED A. Transfer Switch B. Panelboards C. Cables D. Generator E. System Ground F. Miscellaneous Testing PART 2 MATERIALS NOT USED PART 3 EXECUTION 3.1 TESTING A. The following test requirements are intended to supplement test and acceptance criteria that may be stated elsewhere in the specifications. Testing of all electrical equipment shall be in accordance with ANSI/NETA ATS-2017. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 163 B. Transfer Switch 1. Clean equipment prior to testing. 2. Inspect for nameplate compliance and physical damage. 3. Confirm correct application of manufacturer’s recommended lubricants. 4. Verify wiring is attached, properly torqued and neatly routed. Verify control wiring connections. 5. Perform manual transfer operation and automatic operation. 6. Verify positive mechanical interlocking between normal and emergency sources. 7. Perform contact resistance test. 8. Perform insulation-resistance on each pole, phase to phase, and phase to ground with switch closed and across each open pole for one minute. Perform tests in both source positions. 9. Verify settings and operation of control devices. 10. Calibrate and reset if required all settings, relays, and timers. Verify set points with Engineer. 11. Refer to Section 16413 – Transfer switch, for the additional testing requirements. C. Panelboard 1. Clean equipment prior to testing. 2. Inspect for physical damage, grounding, proper connections, and anchorage. 3. Test insulation of the bus phase to phase and phase to ground. Record data. 4. Test operation of each circuit breaker. 5. Verify nameplate data, panelboard schedule information. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 164 6. Check for proper torqueing of all bolted connections. 7. Verify proper grounding of lugs, conduit hubs, and panelboard. D. Cables 1. Refer to Section 16120 - Wires and Cables, for the testing requirements. 2. Perform a shield continuity test by ohmmeter method for instrumentation cables. Ohmic value shall be recorded. 3. Check for proper termination of cables. E. Generator 1. Refer to Section 16235 – Engine Generators, for the testing requirements. F. System Ground 1. Verify each ground system, is installed in compliance with Drawings and Specifications. 2. Provide ground-resistance tests with a ground-resistance megger. Use appropriate method (fall of potential, three-terminal method) to measure ohmic value of ground system to earth (maximum 5 ohms). Verify all equipment ground terminations with respect to prime point used to establish ohmic value stated above. G. Miscellaneous Testing 1. Demonstrate that light fixture outlets are switched as indicated on the Contract Drawings. Test lighting motion detector. Demonstrate that circuitry is in accordance with panel schedules. Test Ground Fault Interrupter (GFI) receptacles. 2. Perform overall system function tests upon completion of equipment tests. Verify correct operation of all interlock devices, alarms, sensing devices and indicating devices. 3.2 TESTING SEQUENCE A. After initial settings have been completed, each system shall be operated in the manual mode and it shall be demonstrated that operation is in You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 165 compliance with the Contract. Once the manual mode of operation has been proven, automatic operation shall be demonstrated. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 166 SECTION 16060 GROUNDING PART 1 GENERAL 1.1 DESCRIPTION A. Work Included: Grounding B. Related Work: 1. Section 16010: General Electrical Requirements 2. Section 16123: Wire and Cables 1.2 SUBMITTALS A. Submit shop drawings in accordance with Section 16010. B. Submit material list and catalog cuts for all grounding materials and equipment. Indicate size, material and manufacturer. 1.3 OPERATION AND MAINTENANCE MANUALS A. Include test results as part of the Operation and Maintenance Manuals in accordance with Section 16010. 1.4 PERFORMANCE REQUIREMENTS A. Grounding System Resistance: Less than 5 ohms. PART 2 MATERIALS 2.1 GENERAL A. Materials shall comply with Section 16010. 2.2 GROUND RODS A. Provide copper-clad steel, ¾-inch diameter, minimum 10 feet long, with hardened steel points. 2.3 GROUND CONNECTORS You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 167 A. Products shall be listed and labeled as grounding connectors for the materials used. B. Above ground installations: Mechanical and/or compression type connectors. C. Below ground installations: Exothermic and/or compression type connectors. 2.4 GROUND CONDUCTORS A. Underground ground conductors not in conduit shall be annealed bare standard copper conforming to ASTM B8. Size shall be #4/0 copper minimum unless noted otherwise on the Drawings. B. Ground conductors in conduit shall comply with Section 16123 for Power Wire and have green insulation. 2.5 EXOTHERMIC CONNECTIONS A. Weld connections together using an exothermic fusion type process. Provide connections equal or larger in size than the conductors joined and with the same current carrying capacity as the largest conductor. Connections shall be Cadweld or equivalent. 2.6 GROUND WELLS A. Ground wells shall be 10-1/2” x 17-1/2” pull boxes with steel bolt down type cover, inscribed “GROUND”. PART 3 EXECUTION 3.1 GROUND ELECTRODE A. Bond the metallic piping system to the grounding system in accordance with NEC Article 250-52 and Table 250-122. Bond all structural steel, water pipes, rebar mats and as shown on the Drawings for a complete ground electrode system. 3.2 EQUIPMENT GROUNDING A. Install insulated throat grounding bushings on all conduits. Ground raceways and non-current carrying parts of electrical equipment in accordance with NEC Article 250. Use the metallic conduit system for equipment and enclosure grounding in addition to the grounding conductor You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 168 installed in each conduit. Grounding as part of the conduit system shall be in addition of any ground conductors shown on the drawings. Connect each conduit grounding bushing to the equipment ground bus with a ground conductor sized in accordance with NEC Table 250-122. B. Ground all gates, fences, and handrails, even if not shown on Drawings. Grounding conductor from ground grid to gates, fences and handrails shall be #2 AWG minimum. 3.3 FIELD TESTING A. Before placement of sidewalks, landscape and paving, measure the resistance of each electrode to ground using a ground resistance tester. Perform the test not less than two days after the most recent rainfall and in the afternoon after any ground condensation (dew) has evaporated. Submit readings as part of System Ground Test defined in Section 16030. B. After all individual ground electrode readings have been made, interconnect ground grid as required and measure the system's ground resistance at the emergency generator ground bus and at each ground electrode. C. Do not energize the electrical power system unless the system ground resistance is less than 5 ohms at all points tested. For system ground resistance greater then 5 ohms and for individual electrode ground resistance of 5 ohms or more, install additional grounding electrodes per NEC Article 250 and notify the Engineer. D. Test per Section 16030. E. Inspect and test in accordance with NETA ATS, Section 7.13. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 169 SECTION 16111 RACEWAYS, BOXES AND FITTINGS PART 1 GENERAL 1.1 DESCRIPTION A. Work Included: 1. Raceways 2. Boxes 3. Fittings 4. Supporting Devices B. Related Work: 1. Section 16010: General Electrical Requirements 2. Section 16060: Grounding 1.2 SUBMITTALS A. Submit shop drawings in accordance with Section 16010. B. Submit material list and catalog cuts for devices and materials. PART 2 PRODUCTS 2.1 GENERAL A. Raceways, boxes and fittings shall comply with Section 16010. 2.2 RIGID STEEL CONDUIT AND FITTINGS A. Material: 1. Rigid Steel Conduit and Fittings: ANSI C80.1 and UL-6, hot dipped galvanized after threading. B. Fittings: 1. Locknuts: Steel or malleable iron. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 170 2. Bushings: Threaded, grounding type, malleable iron, with 105C rated plastic insulated throat. Provide grounding type bushings on all rigid steel conduits. Plastic bushings with a temperature rating of 105C may be used for PVC conduits or conduits containing 24 VDC circuits. 3. Box Connectors for Exterior, Damp and Wet Locations: Provide watertight threaded hubs consisting of sealing fitting with tapered conduit thread, neoprene O-ring, and 105C rated insulating throat with grounding and bonding lug. 4. Couplings: Threaded, hot dipped galvanized after fabrication. 5. Conduit Seals: a. Drain and breather: Stainless steel. b. Fiber and sealing compound: UL listed for use with the sealing fitting. 2.3 RIGID NONMETALLIC CONDUIT (PVC) AND FITTINGS A. Material: Polyvinyl chloride (PVC), 90C rise rating, conforming to NEMA TC-2 and UL-651. B. Conduit, excluding elbows, risers, or bends: Schedule 40 PVC. C. Elbows, Risers, or bends: Rigid nonmetallic conduit for elbows, risers, or bends are not acceptable. Refer to Part 3, Conduit Usage Schedule. D. Couplings, adapters, bell ends, expansion couplings, elbows and turns of 30degrees shall be factory made to NEMA standards TC-2 and TC-3. E. Joint Cement: As recommended by manufacturer as suitable for the climate, furnished with instructions to achieve watertight joints. 2.4 PVC COATED RIGID METALLIC CONDUIT AND FITTINGS A. Material: Polyvinyl chloride (PVC) coated rigid steel conduit, hot-dip galvanized inside and out with hot-dip galvanized threads, conforming to NEMA RN-1 and UL-514B. Acceptable Manufacturers OCAL, Robroy, or approved equal. B. Fittings shall be PVC-coated ferrous, general service and corrosive location, UL listed. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 171 C. Rigid Hubs, Form 8 covers, and Liquid tight fittings shall be PVC-coated with uncoated male threads and locknut. Refer to Part 3, Conduit Usage Schedule. D. All female ends of PVC-coated conduit fittings shall have a flexible PVC sleeve which extends from the female ends of the fitting and which will overlap the PVC coating on the conduit when the fitting has been installed. The length of the sleeve extensions shall be at least equivalent to the nominal conduit size for sizes up through 2 inch. For sizes 2 – 6 inches, the length of the sleeve extensions shall be at least 2 inches. The inside diameter of the overlapping sleeve shall be less than the outside diameter of the PVC-coated conduit. 2.5 LIQUIDTIGHT FLEXIBLE CONDUIT AND FITTINGS A. Conduit: Single strip steel, hot dipped galvanized prior to conduit fabrication with overall PVC jacket. Conform to UL-360. B. Fittings: Hot-dip or mechanically galvanized with insulated throat, locknut and sealing ring. 2.6 CONDUIT BODIES A. Provide threaded - hub cast ferrous or aluminum boxes. Provide with open type neoprene gaskets and matching cast ferrous covers, secured with at least two captive Type 304 stainless steel screws. 2.7 OUTLET BOXES A. Exposed Boxes: Cast iron or aluminum, with threaded hubs and mounting lugs. 2.8 JUNCTION AND PULL BOXES A. General: Construct of 12-gauge steel for boxes larger than 30” wide by 30” high, and 14 gage for smaller boxes. Provide factory made standard sizes and shop fabricate when non-standard size boxes are shown. Comply with UL and NEMA standards. Use where conduit bodies are not practical. B. Interior, exposed dry locations NEMA 1 pull boxes hot-dipped galvanized after fabrication in accordance with ASTM 123. C. Outdoor and wet locations or where indicated as weatherproof. Where located outdoors, in wet locations, or indicated as weatherproof and where threaded-hub cast boxes and fittings are not practical, provide pull boxes You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 172 constructed of code-gauge steel, prime coated, and finish with two coats of rust-resistant paint. Color shall match surrounding decor. Install cover with Type 304 stainless-steel bolts. Provide NEMA 3R construction. 2.9 SUPPORTING DEVICES A. Channel and Channel Conduit Clamps 1. Steel Channel: Steel channel 1-5/8 inches wide by 1-5/8 inches or 3-1/4 inches high by 12-guage metal thickness conforming to ASTM A570, Grade 33. Hot-dip galvanize channels after fabrication per ASTM A123. Provide fittings and two piece U shaped conduit clamps formed from ASTM A570 Grade 33 Steel and hot-dipped galvanized after fabrication in accordance with ASTM 123. Provide Unistrut P1000HG for 1-5/8 inch channel, Unistrut P1001HG for 3-1/4 inch channels or equivalent. 2. Non-Metallic Channel: Glass-reinforced polyester or vinylester channel 1-5/8 inches wide by 1-5/8 or 3-1/4 inches high with 100% ultra-violet surface veil. Provide with two-piece U shaped polyurethane conduit clamps, glass fiber reinforced polyurethane fittings and vinylester-threaded rods. Provide Aickinstrut Inc., or equivalent. 3. Stainless Steel Channel: Provide stainless steel channel 1-5/8 inches wide by 1-5/8 inches by 12-guage thickness, or as noted on Drawings. B. Anchor bolts and Screws 1. Materials a. Indoor, Dry Locations: Anchor bolts and screws shall be ASTM A307 galvanized steel. Nuts shall be hex, ASTM A563 galvanized steel. b. Outdoor, Wet or Corrosive Areas: Anchor bolts and screws shall be Type 316 ASTM A276 stainless steel. Nuts shall be hex Type 316 stainless steel, ASTM A194, Grade SM, or ASTM F594, Type 316 stainless steel. 2. Types a. Concrete: epoxy adhesive anchor bolts. C. Conduit Clamps You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 173 1. Beam Clamps: Malleable iron, electro galvanized finish. 2. Conduit Clamps: Malleable iron with hot dipped galvanized finish. 3. Clamp Backs: Malleable iron with hot dipped galvanized finish. 4. PVC Coated Clamps: Same as above except with .40 mil PVC coating. 2.10 UNDERGROUND PULL BOXES A. General: Provide precast concrete units complying with ASTM C858 with a load designation of A-16. Dimensions indicated on drawings are inside box dimensions. Units shall have a sump in the bottom. Provide units manufactured by Oldcastle Precast, Jensen Precast or equivalent. B. Handholes: Refer to drawings for size. Provide handholes with concrete bolt down covers in unpaved areas and with flush mounted cast iron traffic covers with bolt downs and lifting hook in paved areas. C. Concrete pull boxes and vaults: Provide with pull-in iron, hot-dipped galvanized cover with hot-dipped galvanized frame, and two galvanized cable racks with porcelain blocks on each of the two longest sides. Provide parkway rated covers in non-traffic areas and AASHTO H-20 traffic rated covers in traffic areas. Refer to Drawings for size. Secure covers with two stainless steel penthead bolts to stainless steel insert nuts. After cables have been pulled and inspected, seal box between cover and frame with a mastic compound similar to Permagum, Dukaseal, or equivalent. 1. For pullboxes 2 feet by 3 feet and larger provide end hinged, torsion spring opening assist type cover assemblies. Provide single leaf assemblies for 2 feet by 3 feet pullboxes. Provide double leaf assemblies for pullboxes larger than 2 feet by 3 feet. D. Boxes shall be installed on minimum 6-inch compacted crushed rock base. Contractor shall knock-out sump in bottom of box such that water can drain through sump to the crushed rock underneath the box. E. Cover Identification: engrave or bead weld handhole and pullbox covers to indicated services within pullbox as follows: Service Identification Power Electric General Area Lighting Lighting You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 174 Telephone Telephone Ground Rods Ground F. Joint Sealing Compound: Provide joint sealing compound conforming to Federal Specification SS-S-00210. Provide Associated Concrete Products Quickseal or equivalent. 2.11 CONCRETE – ENCASED DUCT BANKS A. Concrete shall conform to ASTM C94, with 2 day 2000 PSI comprehensive strength and minimum cement content of 376 pounds per cubic yard. Use a color additive for identification purposes: Brick red Colorfull, as manufactured by Owl Manufacturing Company, Arcadia, California; coral red Chrimix C-22 as manufactured by L.M. Scofield Company, Los Angeles, California; or equivalent. Add the color additive while the concrete is being mixed using the quantity per cubic yard of concrete recommended by the manufacturer for the class of concrete indicated. 2.12 CONDUIT TAGS A. Provide 3/8 inch high by 2-inch wide stainless steel tags with 3/16-inch machine printed or engraved lettering to all conduits, both ends. Lettering shall identify each conduit with a unique identifier based on ANSVISA STD. 5.1-1984. B. Attach conduit tags to conduit with stainless steel wire. PART 3 EXECUTION 3.1 CONDUIT AND SUPPORT USAGE SCHEDULE A. General: Install the following types of conduits, fittings and supports in locations listed, unless otherwise noted in the drawings. B. Interior Exposed 1. Material: Galvanized rigid steel. C. Exterior Exposed 1. Material: Galvanized rigid steel. D. Embedded in Concrete (excluding transitions through wetwell walls and equipment pads and all elbows, which shall be PVC coated rigid steel You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 175 conduit): 1. Material: Galvanized rigid steel. E. Underground Direct Burial, or Below Concrete Slabs: 1. Material, (Excluding elbows, risers and bends): Rigid non-metallic PVC. 2. Bends, elbows, and risers shall be made with PVC coated rigid steel conduit using threaded adapters. F. Final connections to instruments (pressure switches, valve limit switches etc.) 1. Material: Liquid-tight flexible conduit and galvanized rigid steel fittings and supports. 2. Length: Minimum three feet conduit lengths for conduits 3 inches or larger. Minimum two feet for remaining conduit sizes. Maximum six- foot length. 3.2 RACEWAY FILL A. The conductor fill for all conduits shall be based on Annex C of the NEC, THW conductors or as shown on the Drawings, which ever is larger. The intent of this requirement is to furnish larger conduit diameter than the NEC Code requires for a specific cable insulation. Compute the maximum conduit fill using NEC requirements for type THW conductors (or larger if applicable), although the actual wiring may be with conductors having smaller cross-sections. 3.3 BENDS A. Provide no more than three (3) 90-degree conduit bends or the equivalent number of smaller radius bends in any conduit run between boxes or equipment. B. Length of Run: 300 feet maximum, less 100 feet for each equivalent 90- degree bend. 3.4 CONDUIT INSTALLATION, GENERAL A. Conduit runs are shown schematically. Install concealed unless specifically noted on Drawings. Supports, pull boxes, junction boxes, and other ancillary equipment are not usually shown. Provide pull boxes and You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 176 junction boxes where shown. B. Run exposed conduits parallel and perpendicular to surface or exposed structural members and follow surface contours as much as practical to provide a neat appearance. C. Make bends and offsets so that the inside diameter of conduit is not effectively reduced. Unless otherwise indicated, keep the legs of a bend in the same plane and the straight legs of offsets parallel. D. Cap all conduits immediately after installation to prevent entrance of foreign matter. E. Do not use diagonal runs except for concealed areas or when specifically shown in the drawings. F. Treat all threaded joints of rigid steel conduit with T&B Kopr-Shield before installing fittings, except where conduit is run in dry locations. G. Conduit Terminations: 1. The ends of all rigid steel conduit or PVC coated rigid steel conduit shall be cut square, field reamed, all burrs removed and cleaned for pulling wire. 2. Install conduits squarely to the box when terminating with locknuts and provide one locknut outside the box and one locknut and bushing inside the box. Install locknuts with dished side against the box. When terminating in threaded hubs, screw the conduit or fitting tight into the hub so that the end bears against the fire protection shoulder. 3. When chase nipples are used, install the raceway and coupling square to the box and tighten the chase nipple leaving no exposed threads. H. Do not route conduits below or within concrete footing except to cross footing at 90-degree angles. 3.5 GROUNDING A. Provide grounding in accordance with Section 16060. B. Use grounding bushings for all rigid steel conduits. Bond to equipment frame and grounded conductor. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 177 C. Provide a grounding conductor in flexible and liquid-tight flexible conduit, size conforming to NEC Article 250 - Equipment Grounding Conductors. 3.6 CONDUITS EMBEDDED IN CONCRETE AND BELOW SLABS A. Install conduits and sleeves passing through slabs, walls, columns or beams so as not to impair the strength of construction. Secure conduit to prevent sagging or shifting during concrete pour. 3.7 SUPPORTS A. Maximum Spacing of Raceway Supports: Raceway Size (Inches) No. of Conductors In Run Location Support Spacing (feet) HORIZONTAL RUNS 3/4 1 or 2 Flat ceiling or wall 5 3/4 1 or 2 Where it is difficult to provide supports except at intervals fixed by the building construction 7 3/4 3 or more Any location 7 1 & larger 1 or 2 Flat ceiling or wall 6 1 & larger 1 or 2 Where it is difficult to provide supports except at intervals fixed by the building construction 10 1 & larger 3 or more Any locations 10 Any …. Concealed 10 VERTICAL RUNS 3/4 …. Exposed 7 1, 1-1/4 …. Exposed 8 1-1/2 and larger …. Exposed 10 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 178 3.8 CONDUIT PENETRATIONS A. Unless otherwise indicated, dry-pack with non-shrink grout around raceways, which penetrate concrete block, masonry and concrete walls above grade, floors, or ceilings. B. Maintain the integrity of all damp-proofing and water proofing membranes that are penetrated by raceways and boxes. C. Non-shrink grout shall conform to the Corps of Engineers specification for Non-shrink Grout, CRD-621-88 and to these Specifications. Use a non gas-liberating type, cement base, premixed product requiring only the addition of water for the required consistency. 3.9 DAMAGED CONDUITS A. Replace all conduits that are damaged. B. Replace crushed or clogged conduit or any conduit whose inner surface is damaged or not smooth. C. Repair cuts, nicks or abrasions in the zinc coating of galvanized conduit with galvanizing repair stick, Enterprise Galvanizing "Galvabra" or equivalent. 3.10 EMPTY CONDUITS A. Provide 1,250-pound strength, 1/4-inch diameter braided yellow polypropylene pull cord in empty conduits. B. Provide a waterproof label on each end of the pull cords to indicate the destination of the other end in addition to conduit labels. 3.11 OUTLETS FOR GENERAL WIRING A. Use multi-gang boxes and device plates where several devices are located in the same general area. Obtain back box requirements for systems provided under other sections and provide them per those requirements. 3.12 UNDERGROUND PULL BOXES A. Set handholes and pull boxes level on a crushed rock base 18 inches thick with horizontal dimensions same as bottom of handhole plus 12 inches all around. Crushed rock shall be 3/4-inch maximum size, 1/4" minimum size. Set units parallel or perpendicular with adjacent structures. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 179 B. Seal pull box joints located between box cover, extension and bottom with joint sealing compound. C. Install covers flush within finished paved or concrete surfaces. In unfinished areas, install covers one inch (1") above finished grade. D. Prior to project completion, clean out debris and dirt in pull boxes with concrete bottoms. 3.13 UNDERGROUND CONDUITS A. Provide 24-inch-minimum cover at finished grade for direct burial underground conduit. Provide 3-inch-minimum sand above and below conduit. B. Provide 24-inch minimum cover at finished grade above top of concrete for concrete-encased duct banks. Provide 2-inch minimum separation between conduits and 3-inch minimum concrete encasement around conduits. Extend the concrete encasement under any floor slabs or equipment mounting pads to the point of raceway termination. After the concrete envelope has set, pull a bristle brush through each raceway to remove debris. Underground conduits shall be concrete encased unless shown as direct buried on the Drawings. C. Where other utility piping systems are encountered or being installed along a raceway route, maintain a 12-inch-minimum vertical separation between raceways and other systems at crossings. Maintain a 12-inch-minimum separation between raceways and other systems in parallel runs. Do not place raceways over valves or couplings in other piping systems. Refer conflicts with these requirements to the Engineer for instructions before further work is done. D. Thoroughly clean conduits before lying. During construction and after completion, the conduit ends shall be kept plugged to prevent water from washing mud into the manholes or pull boxes. E. Terminate conduit in end bells in manholes and pull boxes and enter at right angles to the wall. F. Place conduit separators every 4 feet on centers and securely anchor to prevent movement. G. Backfill, Non-paved Areas: Use native backfill, compacted in 6-inch layers to 90 percent relative compaction. Final backfill elevation shall match existing. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 180 H. Backfill, Paved Areas: 1. Use clean imported sand having the following gradation: Sieve Size Percent Passing By Weight 3/8 inch 100 No. 4 75 - 100 No. 30 12 - 50 No. 100 5 - 20 No. 200 0 - 15 Imported sand shall be free from organic material, trash, debris and rubbish. 2. Compact trench backfill by manual methods. Water flooding or jetting is not permitted. 3.14 CONDUIT IDENTIFICATION A. Identify conduits with conduit tags at the following locations: 1. Conduit stub ups within electrical equipment 2. Underground pull boxes and handholes 3. Within 12 inches at entrances into electrical equipment, field devices, pull boxes and junction boxes B. Every conduit shall be labeled at both ends. 3.15 WARNING TAPES A. Bury warning tapes approximately 12 inches below grade, above all underground conduits and duct banks. Align parallel to and within 3 inches of the centerline of the conduit or duct bank. B. Warning tape shall be yellow, 6-inch minimum width. Utilize tape made of material resistant to corrosive soil. Use tape with printed warning that an electric circuit is located below the tape. Manufacturers and types: ITT Blackburn Type YT, Griffolyn Co., Terra-Tape, or equivalent. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 181 3.16 ADJUSTING AND CLEANING A. Upon completion of installation of raceways and boxes, inspect interiors of raceways and boxes; clear all blockages and remove burrs, dirt, and vacuum clean any construction debris. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 182 SECTION 16123 WIRES AND CABLES PART 1 GENERAL 1.1 DESCRIPTION A. Work Included: 1. Wires and cables, 600 volts and less B. Related Work: 1. Section 16010: General Electrical Requirements 1.2 SUBMITTALS A. Submit shop drawings in accordance with Section 16010. B. Submit catalog cuts and material list for each conductor type. Indicate insulation material, conductor material, voltage rating, manufacturer and other data pertinent to the specific cable, such as shielding type, number of pairs and applicable standards. PART 2 MATERIALS 2.1 GENERAL A. Wires and cables shall comply with Section 16010. 2.2 POWER WIRE A. Conductor material: Class B stranded, soft annealed copper per ASTM B-3. B. Insulation: THHN/THWN-2, 600-volt insulated, color coded per Part 3: Identification. C. Minimum conductor size: No. 12 AWG. 2.3 CONTROL WIRE (EXTERNAL TO CONTROL PANEL) A. Conductor: Class B stranded soft annealed copper per ASTM B-3. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 183 B. Insulation: THHN/THWN-2, 600-volt insulated, color coded per Part 3: Identification. C. Minimum Conductor Size: No 14 AWG. 2.4 CONTROL WIRE (CONNECTIONS WITHIN CONTROL PANEL) A. Conductor: Stranded Soft Annealed Copper. B. Insulation: Type THHN or THW, color code shown on Drawings of the RTU control panel. C. Minimum Conductor Size: No. 14 AWG. 2.5 INSTRUMENTATION CABLE – ALL LOCATIONS A. Provide PVC coated shielded twisted pair, No. 16 AWG, 300 volt rated, Belden 8719 or equivalent. B. Provide PVC coated shielded twisted triad, No. 16 AWG, 300 volt rated, Belden 9366 or equivalent. 2.6 CONDUCTOR CONNECTOR/SPLICES A. Aboveground Dry and Damp Locations, #10 AWG and Smaller: Wire nuts, 3M "Scotchlock", Ideal "Super Nut", Buchanan "B-Cap", or equivalent. B. Aboveground Dry and Damp Locations, #8 AWG and Larger: 1. Use one piece, standard length barrel, copper compression splice. Provide Thomas and Betts two way connectors, Burndy "Hylink", Teledyne "Penn-Union Penn Crimps" or equivalent. C. In-ground Handholes and Pull Boxes, #10 AWG and smaller: As specified above plus sealing with individual sealing packs of Scotchcast 400 Resin or equivalent. 2.7 PULLING COMPOUND A. Use only cable pulling compound that is approved by the manufacturer of the cable as being compatible with cable insulation and jacket materials. 2.8 CONDUCTOR TAGS A. Wire identification - all wires, field and internal to equipment, shall be identified with heat shrinkable machine printed sleeve markers or clip-on You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 184 markers covered with clear plastic heat shrinkable tubing. Hand lettered wire labels are not acceptable and shall be replaced at the Contractor's expense. All wires that are electrically the same (connected to common termination points) and do not pass through a contact or other switching device shall have the same wire identification. B. The wire labeling code for each end of the same wire shall be identical. Tubing shall be sized for the wire and shrunk into place with the properly sized heat gun. The wire identification code for field and panel wiring shall be the number/letter designated on the "elementary" (schematics) and "loop" diagrams. Wire labels shall be T&B SM series, Raychem Thermofit TMS or approved equal. 2.9 ELECTRICAL TAPE/SHRINKABLE INSULATORS A. Vinyl Tape: 7 mil, 600 volt rated, flame retardant, hot and cold weather resistant vinyl tape conforming to UL 510. Provide 3M Super 33+ Scotch vinyl tape or equivalent. B. Vinyl Tape for Color Coding: 7 mil, 3/4" wide, hot and cold weather resistant vinyl tape conforming to UL 510. Provide 3M 35 Scotch vinyl tape or equivalent. C. Vinyl Mastic: 90 or 125 mil self fusing, rubber based insulating vinyl mastic laminated to PVC. Provide 3M 2200 or 2210 or equivalent. D. Rubber Tape: EPR rubber, 90 degrees C continuous rated. Provide 3M 130C Scotch Tape or equivalent. E. Varnished Cambric Type: Adhesive backed, 9-mil, bias cut cotton tape, coated with yellow insulating varnish. F. Shrinkable Insulators: Provide heat or cold shrinkable insulator tubing. Provide Thomas and Belts "Shrink-Kon" heat shrink insulators, 3M thick wall heat shrinkable cable sleeves, 3M 8420 series cold shrink cable sleeves or equivalent. PART 3 EXECUTION 3.1 WIRE INSTALLATION A. Install wiring and cable in conduit unless otherwise noted. B. To reduce pulling tension in long runs, coat cables with pulling compound. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 185 C. Remove debris and moisture from the conduits, boxes and cabinets prior to cable installation. D. Group conductors in panelboards, cabinets, pull boxes and wireways; tie with plastic ties; and fan out to terminals. E. Terminate phase conductors A, B and C reading left to right, front to back or top to bottom looking into the front of the equipment. F. Install control wire and instrument cable between devices without splices. 3.2 IDENTIFICATION A. Color Coding of Power Wire: Provide color coding throughout the entire network of feeders and circuits (600 volts and below) as follows: 240/120 208/120 480/277 Phase Volts Volts Volts Phase A Black Black Brown Phase B Red Red Orange Phase C --- Blue Yellow Neutral White White Gray Ground Green Green Green B. Conductors used for 24 VDC shall be blue. Conductors designated, as foreign voltage shall be yellow. C. Conductors No. 10 AWG and smaller shall have factory color-coding with solid color insulation. D. Conductors No. 8 AWG and larger shall have factory color coding with solid color insulation or shall have black insulation with on-site application of colored tape at conductor terminations and at splices. E. Control wires shall have colored insulation. Provide separate color codes for each wire in conduit that has up to seven wires. Conduits with more than seven wires shall have at least seven types of colored insulation. F. Tagging of Conductors: Tag control wires and instrument cable in panels, pullboxes, handholes, wireways and at control devices. Tag control wires and instrument cables with wire numbers as shown on the shop drawing submittals or contract drawings. Tag power wires in pullboxes, handholes and wireways with panelboard number and circuit numbers. In panelboards, tag conductors with circuit numbers one inch from termination at circuit breaker. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 186 3.3 WIRE SPLICING AND CONNECTING A. Tighten electrical connections and terminals, including screws and bolts, in accordance with manufacturer's published torque tightening values. Where manufacturer's torqueing requirements are not indicated, tighten connectors and terminals to comply with tightening torques specified in UL 486A and UL 486B, or NETA Standards. B. Retighten bolt-type connectors 24 to 48 hours after initial installation and before taping. C. Insulate splices with tape or shrinkable insulators. Tape connections as follows: Step 1 - apply a minimum of 4 layers of varnished cambric tape. Step 2 - apply a minimum of six layers of rubber tape half-lapped. Step 3 - apply a minimum of six layers of vinyl tape half-lapped. 3.4 INSULATION RESISTANCE TESTS (CIRCUITS BELOW 600 VOLTS) A. Perform insulation resistance test for each feeder circuit prior to energizing per Section 16030. B. Inspect and test in accordance with NETA ATS, Section 7.3. C. Perform insulation resistance test of all systems up to 600V. Each complete circuit, including the feeder and everything connected thereto, shall be tested and shall have an insulation resistance between conductors and between each conductor and ground of not less than 2,000,000 ohms (2 megohms). All circuits which do not pass this test shall be inspected for grounds; and if required, the Contractor shall replace the wires or cables and repeat the test until insulation resistance of 2 megohms is obtained. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 187 SECTION 16235 ENGINE GENERATORS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract apply to this Section. 1.2 SUMMARY A. This Section includes packaged engine-generator sets for emergency power supply with the following features: 1. Diesel engine. 2. Unit-mounted cooling system. 3. Unit-mounted control and monitoring. 4. Sound attenuated outdoor enclosure. B. The engine-generator shall be equipped with the necessary devices to meet current local Air Pollution Control District (APCD) regulations for the operation of a standby diesel generator. C. Contractor shall obtain a general permit registration number to submit application, pay for, and obtain an APCD permit from San Luis Obispo County to construct and operate the standby generator. D. Related Sections include the following: 1. Section 16413 "Transfer Switch" for transfer switches including sensors and relays to initiate automatic-starting and -stopping signals for engine-generator sets. 1.3 DEFINITIONS: A. Operational Bandwidth: The total variation from the lowest to highest value of a parameter over the range of conditions indicated, expressed as a percentage of the nominal value of the parameter. 1.4 SUBMITTALS A. Product Data: For each type of packaged engine generator indicated. Include rated capacities, operating characteristics, and furnished specialties and accessories. In addition, include the following: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 188 1. Thermal damage curve for generator. 2. Time-current characteristic curves for generator protective device B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. 1. Dimensioned outline plan and elevation drawings of engine- generator set and other components specified. 2. Design Calculations: Signed and sealed by a qualified professional engineer. Calculate requirements for selecting vibration isolators and seismic restraints and for designing vibration isolation bases. 3. Fuel Tank Base Details: Detail fabrication, including anchorages and attachments to structure and to supported equipment. Include base weights. 4. Wiring Diagrams: Power, signal, and control wiring. 5. Fuel tank mounting and bracing details. 6. Fuel pipe and sensor installation and runs details. C. Manufacturer Seismic Qualification Certification: Submit certification that complete engine-generator set, batteries, battery racks, accessories, and components will withstand seismic forces defined in Structural Contract Documents. Equipment Importance Factor = 1.0 shall be the basis of the equipment IBC certification. 1. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions. 2. Detailed description of equipment anchorage devices on which the certification is based and their installation requirements. 3. Provide mounting detail and calculation with all necessary details for mounting to concrete pad. The information shall be produced by a structural engineer, licensed in state of California. D. Qualification Data: For Manufacturer & Dealer. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 189 1. This generator shall be Cummins or Owner approved equal and who has been regularly engaged in the production of engine- generator sets and associated controls for a minimum of twenty years, thereby identifying one source of supply and responsibility. EQUAL means, having the same system configuration, operation, footprint of the genset, SKVA rating, fuel consumption, exhaust emissions, same sound emission data of the genset with same sizing solution. Alternate offerings must be submitted for approval 7 days prior to bid. Generator manufacturer not approved prior to bid date will be rejected. 2. The manufacturer shall provide factory-trained service and parts support through a factory authorized dealer/supplier that is regularly doing business within 25 miles of the installation. 3. The manufacturer shall have printed literature and brochures describing the standard system specified, not a one of a kind fabrication. 4. As part of qualification process; an authorized dealer/supplier, herein known as the dealer shall represent the manufacturer. To qualify as the dealer/supplier, it must be an authorized Cummins supplier and shall have 24-hour service availability. The dealer/supplier must have certified generator service technicians, inventory of parts to support after sales service with additional Factory parts distribution center within 50 miles and can prove 25 years of experience in the engine generator field. E. Source quality-control test reports. 1. Certified summary of prototype-unit test report. 2. Certified Test Reports: For components and accessories that are equivalent, but not identical, to those tested on prototype unit. F. Field quality-control test reports. G. Warranty: Special warranty specified in this Section. H. Acoustic Data 1. Engine generator noise data, including unsilenced combustion exhaust and mechanical noise with engine and radiator. 2. Engine generator muffler octave band insertion loss values at project specific required flow. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 190 3. The overall acoustic performance of the enclosure shall be designs to reduce the generator unsilenced noise level to 70 dba when measured at a distance of 23 ft. from all sides of the enclosure and 5 ½ ft. above grade. Acoustical Calculations must be provided with the submittal package showing SPL values for the given noise performance. The reports shall include a wall Transmission Loss, Silencer Analysis Intake and Discharge. 1.5 CLOSEOUT SUBMITTALS A. Operation and Maintenance Data: For packaged engine generators to include in emergency, operation, and maintenance manuals. In addition to items specified in Section 017823 "Operation and Maintenance Data," include the following: 1. List of tools and replacement items recommended being stored at Project for ready access. Include part and drawing numbers, current unit prices, and source of supply. 1.6 MAINTENANCE MATERIAL SUBMITTALS A. Furnish extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Fuses: One for every 10 of each type and rating, but no fewer than one of each. 2. Filters: One set each of lubricating oil, fuel, and combustion-air filters. 3. Belts: One set of each alternator and fan belt. 1.7 QUALITY ASSURANCE A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of units required for this Project. 1. Maintenance Proximity: Not more than one (1) hour normal travel time from Installer's place of business to Project site. B. Manufacturer Qualifications: A qualified manufacturer. Maintain, within 10 miles of Project site, a service center capable of providing testing, training, parts, and emergency maintenance repairs. C. Source Limitations: Obtain packaged generator sets and auxiliary components through one source from a single manufacturer. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 191 D. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. E. Comply with ASME B15.1. F. Comply with NFPA 37. G. Comply with NFPA 70. H. Comply with NFPA 99. I. Comply with NFPA 110 requirements for Level 1 emergency power supply system. J. Comply with UL 2200. K. Engine Exhaust Emissions: Comply with applicable state and local government requirements. L. Noise Emission: Comply to meet 70 dba maximum noise level at 23ft. due to sound emitted by generator set including engine, engine exhaust, engine cooling-air intake and discharge, and other components of installation. 1.8 PROJECT CONDITIONS A. Environmental Conditions: Engine-generator system shall withstand the following environmental conditions without mechanical or electrical damage or degradation of performance capability: 1. Ambient Temperature: 40º C 2. Relative Humidity: 0 to 40 percent. 3. Altitude: 434’. 1.9 COORDINATION A. Coordinate size and location of concrete bases for package engine generators and radiator mounted on grade. Concrete, reinforcement, and formwork requirements are specified with concrete. 1.10 WARRANTY A. Special Warranty: Manufacturer’s standard form in which manufacturer agrees to repair or replace components of packaged engine generators and associated auxiliary components that fail in materials or workmanship within specified warranty period. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 192 1. Warranty Period: 5 years comprehensive extended warranty (diesel generator) from date of substantial completion. 1.11 MAINTENANCE SERVICE A. Initial Maintenance Service: Beginning at Substantial Completion, provide one (1) year full maintenance by skilled employees of manufacturer's designated service organization. Include quarterly exercising to check for proper starting, load transfer, and running under load. Include routine preventive maintenance as recommended by manufacturer and adjusting as required for proper operation. Provide parts and supplies same as those used in the manufacture and installation of original equipment. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Basis-of-Design Product: Subject to compliance with requirements, provide Cummins Model C50D6C-50kW with alternator BB90-2, 60Hz, 120/240VAC, single phase at 1.0PF standby or a comparable product by one of the following: 1. Cummins. 2. Or Owner approved equal fourteen (14) days prior to bid date. 2.2 ENGINE-GENERATOR SET Steel material shall comply with UL 845 and CSA requirements. A. Factory-assembled and -tested, engine-generator set. B. Mounting Frame: Maintain alignment of mounted components without depending on concrete foundation; and have lifting attachments. 1. Rigging Diagram: Inscribed on metal plate permanently attached to mounting frame to indicate location and lifting capacity of each lifting attachment and generator-set center of gravity. C. Capacities and Characteristics: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 193 1. Power Output Ratings: Nominal ratings as indicated, with capacity as required to operate as a unit as evidenced by records of prototype testing. 2. Output Connections: Single-phase, 3-wire. 3. Nameplates: For each major system component to identify manufacturer's name and address, and model and serial number of component. D. Generator-Set Performance: 1. Oversizing generator compared with the rated power output of the engine is permissible to meet specified performance. a. Nameplate Data for Oversized Generator: Show ratings required by the Contract Documents rather than ratings that would normally be applied to generator size installed. b. Alternator must have a maximum temperature rise of 120˚C 2. Steady-State Voltage Operational Bandwidth: +/- 1 percent of rated output voltage from no load to full load. 3. Transient Voltage Performance: Not more than 10 percent variation for 50 percent step-load increase or decrease. Voltage shall recover and remain within the steady-state operating band within 3 seconds when tested with the Diesel Engine. 4. Steady-State Frequency Operational Bandwidth: +/- 0.50 percent of rated frequency from no load to full load. 5. Steady-State Frequency Stability: When system is operating at any constant load within the rated load, there shall be no random speed variations outside the steady-state operational band and no hunting or surging of speed. 6. Transient Frequency Performance: Less than 5% variation for 50 percent step-load increase or decrease. Frequency shall recover and remain within the steady-state operating band within three seconds. 7. Output Waveform: AC waveform Total Harmonic Distortion shall not exceed 5 percent total from no load to full linear load. Telephone influence factor, determined according to NEMA MG 1-22.43, shall not exceed 50 percent. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 194 8. Excitation System: Performance shall be unaffected by voltage distortion caused by nonlinear load. a. Provide permanent magnet excitation for power source to voltage regulator. 9. Start Time: Comply with NFPA 110, Type 10, (10 seconds) system requirements. E. Generator Mechanical Design: Mechanical design shall be able to withstand rotor over speed, acceleration, and short circuit fault of the generator. 1. Generator construction shall be: a. Synchronous b. Four pole c. Revolving field d. Aluminum Sound Level 2 enclosure with air intake filtration and drip-proof air exhaust e. Drip-proof construction with corrosion resistant hardware f. Air-cooled by direct drive, centrifugal, non-sparking, non- plastic, blower fan. g. Direct coupled to engine with flexible disc (coupling) 2. Windings, winding termination leads, and amortisseur ring shall be copper. 2.3 ENGINE A. The engine shall be charge air cooled, diesel fueled, turbocharged after cooled engines of 4-cycle design TIER 3 compliance engine. The engine will have a cast iron, in-line 4 cylinder block with a minimum displacement of 4.5 liters (272 cubic inches). The units shall require a minimum rated standby output of 50 kW at an operating speed of 1800 RPM. The engine governor regulation class shall be ISO8528 Part 1 Class G3. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 195 B. The engine shall be capable of satisfactory performance on No. 2 fuel oil (EMA FPQ-1a or b). Diesel engines requiring a premium fuel will not be considered. C. Rated Engine Speed: 1800 rpm. D. Overspeed limit: 2250 rpm. E. Lubrication System: The following items are mounted on engine or skid: 1. Lube oil filter type: Spin-on with relief valve 2. Extension – oil drain F. Engine Fuel System: 1. Main Fuel Pump: Mounted on engine. Pump ensures adequate primary fuel flow under starting and load conditions. 2. Relief-Bypass Valve: Automatically regulates pressure in fuel line and returns excess fuel to source. G. Coolant heater H. Governor: Electronic type, with speed sensing I. Cooling System: Charge air cooled, with radiator factory mounted on engine-generator-set mounting frame and integral engine-driven coolant pump. 1. Ambient design: 50 degrees C 2. Fan load: 5.22 kW 3. Coolant capacity (with radiator): 16 L 4. Cooling system air flow: 218.04 cubic meters/min J. Air-Intake Filter: Standard-duty, engine-mounted air cleaner with replaceable dry-filter element and "blocked filter" indicator. K. Starting System: 1. Components: Sized so they will not be damaged during a full engine-cranking cycle with ambient temperature at maximum specified in Part 1 "Project Conditions" Article. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 196 2. Cranking Motor: Heavy-duty unit that automatically engages and releases from engine flywheel without binding. 3. Cranking Cycle: As required by NFPA 110 for system level specified. 4. Battery: Adequate capacity within ambient temperature range specified in Part 1 "Project Conditions" Article to provide specified cranking cycle at least three times without recharging. 5. Battery Cable: Size as recommended by engine manufacturer for cable length indicated. Include required interconnecting conductors and connection accessories. 6. Battery Compartment: Factory supplied as part of IBC certified package. Include accessories required to support and fasten batteries in place. 7. Battery-Charging Alternator: Factory mounted on engine with solid-state voltage regulation and 100-A minimum continuous rating. 8. Battery Charger: Current-limiting, automatic-equalizing and float-charging type. Unit shall comply with UL 1236 and include the following features: a. Operation: Equalizing-charging rate of 10 A shall be initiated automatically after battery has lost charge until an adjustable equalizing voltage is achieved at battery terminals. Unit shall then be automatically switched to a lower float-charging mode and shall continue to operate in that mode until battery is discharged again. b. Automatic Temperature Compensation: Adjust float and equalize voltages for variations in ambient temperature from minus 40 deg C to plus 60 deg C to prevent overcharging at high temperatures and undercharging at low temperatures. c. Automatic Voltage Regulation: Maintain constant output voltage regardless of input voltage variations up to plus or minus 10 percent. d. Ammeter and Voltmeter: Flush mounted in door. Meters shall indicate charging rates. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 197 e. Safety Functions: Sense abnormally low battery voltage and close contacts providing low battery voltage indication on control and monitoring panel. Sense high battery voltage and loss of ac input or dc output of battery charger. Either condition shall close contacts that provide a battery-charger malfunction indication at system control and monitoring panel. f. Enclosure and Mounting: NEMA 3R (IP20). 2.4 FUEL OIL STORAGE A. The tank shall be the Cummins C301-2 #A053L909 Regional fuel tank or approved equal, and manufactured in compliance with the following codes and stand-ards: 1. UL 142 – Underwriters Laboratories Standard 2. NFPA 30 - Flammable and Combustible Liquids 3. NFPA 37 - The Standard for Installation and use of Stationary Combustible Engine and Gas Turbines 4. NFPA110 – The Standard for Standby and Emergency Power Systems B. Provide a dual wall, secondary containment sub base fuel storage tank with a 250 gallon usable capacity. The tank shall be constructed of corrosion resistant steel and shall be UL 142 listed and labeled. Tank base dimension is 40” W X 154” L X 18” H. The fuel tank shall include the following features: 1. (2) Electrical stub ups – One (1) for main line power (24” x 36”) and One (1) for load center (12” x 12”). Removable top cover plates shall be provided for both 2. Normal & emergency vents - Vents shall be extended a minimum of 12 ft above bottom of the tank 3. Two (2) removable fuel supply & return dip tubes 4. 2” Lockable fuel fill 5. 5 gallon Spill Containment with lockable lid 6. Signage/Labeling: "Diesel Fuel, Flammable, No Smoking" & NFPA Label You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 198 7. Emergency tank and basin vents 8. Mechanical Fuel level gauge 9. High (90%) and low (40%) level float switches to indicate fuel level 10. Leak detector switch 11. Basin drain 12. Integral lifting provisions C. Tank construction shall consist of reinforced steel channel with a 5,000 lbs. load rating per generator set mounting hole location. The tank shall include full height gussets at each generator set mounting hole location. D. Sub base tank shall include a welded steel containment basin, sized at a minimum of 125% of the tank capacity to prevent escape of fuel into the environment in the event of a tank rupture. E. The tank interior shall be finished rust proofing epoxy coating. The tank shall be painted as per the following procedure: All carbon steel surfaces shall be power tool cleaned per sspc-sp3 and painted as follows: 1. Prime – one coat of Primer 2 (2-4 mils DFT) 2. Intermediate – one coat of Industrial Polyurethane (Ameron Amerlock 2) (1-1.5 mils DFT) 3. Finished – one coat of Ameron PSX 700 Polyurethane texture (2-3 mils DFT) 4. Finish color to match sound enclosure (or gloss black) Finish coat performance shall be capable of showing no signs of blistering after 5500 hours of salt spray (ASTM B117). Primer and Finish coat paint specification sheets shall be provided with the submittal. 2.5 CONTROL AND MONITORING A. Provide a fully solid-state, microprocessor based, generator set mounted control. The control panel shall be the Control system PowerCommand 2.3, designed and built by the engine manufacturer. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 199 The control shall provide all operating, monitoring, and control functions for the generator set. The control panel shall provide real time digital communications to all engine and regulator controls via PCCNet RS485 connections using Belden 9729 two pair, stranded, shielded 24 AWG twisted pair cable. 1. Need to provide form C dry contacts to get generator run status to project centrol controller. B. The generator set control shall be tested and certified to the following environmental conditions: 1. –40°C to +70°C Operating Range 2. 10% to 95% non-condensing humidity 3. Altitudes up to 13,000 feet 4. IP22 protection for rear of controller; IP55 when installed in control panel 5. 5% salt spray, 48 hours, +38°C, 36.8V system voltage 6. Sinusoidal vibration 4.3G's RMS, 24-1000Hz 7. Electromagnetic Capability (89/336/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, BS EN 50081-2, 50082-2) C. The following functionality shall be integral to the control panel. 1. The control shall include a 320 x 240 pixel graphic LED backlight LCD display with push button access for viewing engine and alternator data and providing setup, controls and adjustments 2. The control shall include a minimum of 3-line data display 3. Audible horn for alarm and shutdown with horn silence switch 4. Standard ISO labeling 5. Multiple language capability (English, Spanish or French) 6. Remote start/stop control 7. Local run/off/auto control integral to system microprocessor 8. Cooldown timer You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 200 9. Speed adjust 10. Lamp test 11. Emergency stop push button 12. Digital voltage regulation 13. Password protected system programming D. The controls shall provide the following digital readouts for the engine and generator. All readings shall be indicated in either metric or English units 1. Engine a. DC voltage b. Lube oil pressure c. Coolant temperature 2. Generator a. Line-to-line and line-to-neutral AC volts b. 3-phase AC current c. Frequency d. kVA e. kW f. Power Factor 3. Other a. Generator set model data b. Start attempts, starts, running hours c. Fault history d. RS485 Modbus interface e. Data logging and fault simulation You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 201 E. The control shall monitor and provide alarm indication and subsequent shutdown for the following conditions. All alarms and shutdowns are accompanied by a time, date, and engine hour stamp that are stored by the control panel for first and last occurrence: 1. AC protection a. AmpSentry protective relay b. Over current warning and shutdown c. Over and under voltage shutdown d. Over and under frequency shutdown e. Over excitation (loss of sensing) fault f. Field overload g. Overload warning h. Reverse kW shutdown i. Reverse Var shutdown j. Short circuit protection 2. Engine protection a. Overspeed shutdown b. Low oil pressure warning and shutdown c. High coolant temperature warning and shutdown d. Low coolant level warning or shutdown e. Low coolant temperature warning f. High, low and weak battery voltage warning g. Fail to start (overcrank) shutdown h. Fail to crank shutdown i. Redundant start disconnect j. Cranking lockout You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 202 k. Sensor failure indication l. Low fuel level warning or shutdown m. Emergency stop n. Fuel-in-rupture-basin warning or shutdown F. The Controller shall include the ability to accept programmable digital input signals. The signals may be programmed for either high or low activation using programmable Normally Open or Normally Closed contacts. 1. The control shall include the ability to operate auxiliary configurable signal inputs (8) and relay outputs (8) G. All engine, voltage regulator, control panel and accessory units shall be accessible through a single electronic service tool. The following maintenance functionality shall be integral to the generator set control 1. Engine running hours display 2. Engine crank attempt counter 3. Engine successful starts counter H. Remote Communications: The control shall include RS485 Modbus communications as standard via RS-485 half duplex. I. Local Annunciator (NFPA 99/110, CSA 282): Provide a local, control panel mounted, annunciator to meet the requirements of NFPA 110, Level 1. 1. Annunciators shall be networked directly to the generator set control 2. Local Annunciator shall include a lamp test pushbutton, alarm horn and alarm acknowledge pushbutton 3. Provide the following individual light indications for protection and diagnostics a. Genset Supplying Load b. Charger AC Failure c. Low Coolant Level You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 203 d. Low Fuel Level e. Check Genset f. Not In Auto g. Genset Running h. High Battery Voltage i. Low Battery Voltage j. Weak Battery k. Fail to Start l. Low Coolant Temp m. Pre-High Engine Temp n. High Engine Temp o. Pre-low Oil Pressure p. Low Oil Pressure q. Overspeed r. Custom Relay 1 s. Custom Relay 2 t. Custom Relay 3 u. Custom Relay 4 J. Remote Annunciator (NFPA 99/110, CSA 282) Provide a remote annunciator to meet the requirements of NFPA 110, Level 1. 1. The annunciator shall provide remote annunciation of all points stated above and shall incorporate ring-back capability so that after silencing the initial alarm, any subsequent alarms will sound the horn. 2. Ability to be located up to 4000 ft from the generator set 2.6 GENERATOR OVERCURRENT AND FAULT PROTECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 204 A. Generator Circuit Breaker: Molded-case, thermal-magnetic; 80 percent continuous current rated; complying with NEMA AB 1 and UL 489. 1. Manufacturer/Model: Square D JDL36225, Molded case circuit breaker 600V 225A, or approved equal. 2. Range of product: PowerPact J 3. Trip unit technology: Thermal-magnetic 4. Trip Rating: 225A. 5. Breaking capacity code: D 6. Mounting: Unit mount B. Ground-Fault Indication: Comply with NFPA 70, "Emergency System" signals for ground-fault. Integrate ground-fault alarm indication with other generator-set alarm indications. 2.7 OUTDOOR GENERATOR-SET ENCLOSURE A. One sound-attenuated enclosure shall be provided which shall enclose the 50 kW diesel generator set. The enclosure shall allow the generator set to operate at full rated load under the following Design Criteria: 1. F217-2 Sount Attenuated Level 2, Aluminum. 2. Durable powder coat paint, anti-corrosion performance. 3. Rigidity: Wind load resistant to 180 mph, per ASCE7-10. 4. Performance of the enclosures are designed to reduce the gen- set equipment unsilenced noise levels to 70.3 dBA at a distance of 7 feet from the enclosure, in a free field environment. B. The enclosure will meet the following fire related parameters, per NFPA No. 255 or ASTM E84, flame spread = 15, smoke developed = 0 and fuel contributed = 0. C. ENCLOSURE ASSEMBLY: 1. The Cummins F217-2 enclosure is pre-assembled, pre- integrated and delivered as part of the entire power system. D. CONSTRUCTION: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 205 1. Construction of the enclosure will consist of 4” thick acoustical weather tight wall and roof panels fabricated of 14 gauge galvannealed steel outer skin. Panels are packed with 4 lbs./cu. ft. density mineral wool acoustical insulation which is protected by a 2 mil poly film liner installed between the perforated inner skin and the insulation material. The enclosure framing will consist of an all welded A-36 structural steel tubing and base channel members. Four (4) lifting lugs, designed to lift the total enclosure weight, are provided. The base channel will be provided with mounting holes that will allow the enclosure to fasten directly to the base skid, tank or foundation. 2. Wall panels will consist of 16” wide individual formed sections for rigidity and wall flatness; panels will be skip welded together inside and caulked weather tight outside. 3. Standing seam roof with formed channel roof members (sized to accommodate loading). Exclusive seal welded roof construction. 4. Inlet and discharge weather louvers will be 7” deep in direction of airflow with blades positioned on a 45-degree angle for water run-off. 5. Engine exhaust roof opening(s) with stainless steel weather covers. 6. Roof mounting muffler support channels-two (2) for each enclosure. 7. Rain lips over all exterior doors. E. HARDWARE: All doors will be factory mounted and will be furnished with the following: 1. Hinges: Component Hardware Group, Heavy duty, 316 stainless steel. 2. Latches: Component Hardware Group, Heavy duty, 316 stainless steel construction with panic hardware on the interior side. 3. The doors shall be fitted with Neoprene gasket around the perimeter of the door. Double sealed when required. 4. All door hinges, latches, and devices shall be secured with stainless steel bolting hardware. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 206 5. Door holdbacks when possible. F. STANDARD ENCLOSURE PAINTING 1. All exterior enclosure galvannealed surfaces will be solvent cleaned and painted as follows: a. Base coat – one coat of American Coatings Polyurethane (1-1.5 mils DFT). b. Top coat – one coat of American Coatings Polyurethane (0.5-1 mils DFT). 2. All carbon steel surfaces to be cleaned per SSPC-SP3 and painted with the following: a. Primer – one coat American Coatings Industrial Primer (3-4 mils DFT). b. Intermediate & top coat to be the same as above. 3. Interior enclosure wall surfaces will not be painted. G. MANUFACTURER: 1. Cummins, or approved equal. H. Oil and Water Drains: 1. Enclosure manufacturer shall extend lube oil and coolant drains to the couplings with flexible hose and shall include a brass ball valve on the inside of the enclosure and a drain plug on the outside. The couplings shall be labeled for each. 2. Terminate crankcase breather tubes in the radiator discharge air stream. I. Enclosure electrical package shall include: 1. One (1) 120/240V, 1 Phase Load Center 2. Four (4) Interior fluorescent light fixtures with two 4 foot bulbs wired to AC panel 3. Two (2) light switches 3-way 4. Two (2) 20 Amp GFCI duplex receptacles You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 207 5. All electrical devices including gen-set ancillary loads shall be pre-wired before shipment. 6. All generator auxiliary loads shall be wired to the AC load panel for customer connection via EMT galvanized conduit with EMT connections. All electrical shall be rated weather tight. 2.8 VIBRATION ISOLATION DEVICES A. Restrained Spring Isolators: Freestanding, steel, Caldyn open-spring isolators with seismic restraint. 1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to wind loads or if weight is removed; factory- drilled baseplate bonded to 1/4-inch- (6-mm-) thick, elastomeric isolator pad attached to baseplate underside; and adjustable equipment mounting and leveling bolt that acts as blocking during installation. 2. Outside Spring Diameter: Not less than 80 percent of compressed height of the spring at rated load. 3. Minimum Additional Travel: 50 percent of required deflection at rated load. 4. Lateral Stiffness: More than 80 percent of rated vertical stiffness. 5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. 6. Mounted between the generator skid and the sub-base fuel tank. 2.9 SOURCE QUALITY CONTROL A. Prototype Testing: Factory test engine-generator set using same engine model, constructed of identical or equivalent components and equipped with identical or equivalent accessories. 1. Tests: Comply with NFPA 110, Level 1 Energy Converters and with IEEE 115. B. Project-Specific Equipment Tests: Before shipment, factory test engine-generator set and other system components and accessories manufactured specifically for this Project. Perform tests at rated load and power factor for a minimum of 2 hours. Include the following tests: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 208 1. Test components and accessories furnished with installed unit that are not identical to those on tested prototype to demonstrate compatibility and reliability. 2. Full load run. 3. Maximum power. 4. Voltage regulation. 5. Transient and steady-state governing. 6. Single-step load pickup. Retain subparagraph below if factory tests will be witnessed by Owner's representative. PART 3 - EXECUTION 3.1 EXAMINATION: A. Examine areas, equipment bases, and conditions, with Installer present, for compliance with requirements for installation and other conditions affecting packaged engine-generator performance. B. Examine roughing-in of piping systems and electrical connections. Verify actual locations of connections before packaged engine- generator installation. C. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Comply with packaged engine-generator manufacturers' written installation and alignment instructions and with NFPA 110. B. Install packaged engine generator to provide access, without removing connections or accessories, for periodic maintenance. C. Install packaged engine generator sub-base fuel tank based on CA Structural PE Engineer stamped anchoring calculation. Secure sets to anchor bolts installed in concrete bases. Concrete base construction is shown on Design drawings. D. Electrical Wiring: Install electrical devices furnished by equipment manufacturers but not specified to be factory mounted. 3.3 CONNECTIONS You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 209 A. Piping installation requirements are specified in other Sections. Drawings indicate general arrangement of piping and specialties. B. Connect fuel, cooling-system, and exhaust-system piping adjacent to packaged engine generator to allow service and maintenance. C. Connect cooling-system water piping to engine-generator set and radiator with flexible connectors. D. Connect engine exhaust pipe to engine with flexible connector. E. Connect fuel piping to engines with a gate valve and union and flexible connector. F. Ground equipment according to Section 16060 "Grounding and Bonding for Electrical Systems." G. Connect wiring according to Section 16123 "Cables." 3.4 IDENTIFICATION A. Identify system components according to Section 16010 "General Electrical." 3.5 FIELD QUALITY CONTROL A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections. Report results in writing. B. Perform tests and inspections and prepare test reports. 1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing. C. Tests and Inspections: 1. Perform NFPA 110 Acceptance Tests: Perform tests required by NFPA 110 including, but not limited to, 4-hour load test and single-step full-load pickup test. a. 2 Hour O & M training b. 2 Hour load bank testing You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 210 c. 2 Hour building load testing. 2. Battery Tests: Equalize charging of battery cells according to manufacturer's written instructions. Record individual cell voltages. a. Measure charging voltage and voltages between available battery terminals for full-charging and float- charging conditions. Check electrolyte level and specific gravity under both conditions. b. Test for contact integrity of all connectors. Perform an integrity load test and a capacity load test for the battery. c. Verify acceptance of charge for each element of the battery after discharge. d. Verify that measurements are within manufacturer's specifications. 3. Battery-Charger Tests: Verify specified rates of charge for both equalizing and float-charging conditions. 4. System Integrity Tests: Methodically verify proper installation, connection, and integrity of each element of engine-generator system before and during system operation. Check for air, exhaust, and fluid leaks. 5. Voltage and Frequency Transient Stability Tests: Use recording oscilloscope or Factory computer software “Electronic Technician” to measure voltage and frequency transients for 50 and 100 percent step-load increases and decreases, and verify that performance is as specified. D. Coordinate tests with tests for transfer switches and run them concurrently. E. Test instruments shall have been calibrated within the last 12 months, traceable to standards of NIST, and adequate for making positive observation of test results. Make calibration records available for examination on request. F. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. G. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 211 H. Remove and replace malfunctioning components and retest as specified above. I. Retest: Correct deficiencies identified by tests and observations and retest until specified requirements are met. J. Report results of tests and inspections in writing. Record adjustable relay settings and measured insulation resistances, time delays, and other values and observations. Attach a label or tag to each tested component indicating satisfactory completion of tests. 3.6 DEMONSTRATION A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain packaged engine generators for a minimum of four (4) hours. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 212 SECTION 16413 AUTOMATIC TRANSFER SWITCH PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. This Section includes transfer switches rated 600 V and less, including the following: 1. Automatic transfer switches B. Related Sections include the following: 1. Section 16060 – Grounding 2. Section 16235 – Engine Generators 1.3 SUBMITTALS A. Product Data: For each type of product indicated. Include rated capacities, weights, operating characteristics, furnished specialties, and accessories. 1. Technical data on all major components of all transfer switches and other products described in this section. Data is required for the transfer switch mechanism, control system, cabinet, and protective devices specifically listed for use with each transfer switch. Include steady state and fault current ratings, weights, operating characteristics, and furnished specialties and accessories. 2. Single Line Diagram: Show connections between transfer switch, power sources and load B. Shop Drawings: Dimensioned plans, elevations, sections, and details showing minimum clearances, conductor entry provisions, gutter space, installed features and devices, and material lists for each switch specified. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 213 1. Dimensioned outline drawings of assembly, including elevations, sections, and details including minimal clearances, conductor entry provisions, gutter space, installed features and devices and material lists for each switch specified. 2. Internal electrical wiring and control drawings. 3. Interconnection wiring diagrams, showing recommended conduit runs and point-to-point terminal connections to generator set. 4. Installation and mounting instructions, including information for proper installation of equipment to meet seismic requirements. C. Manufacturer Seismic Qualification Certification: Submit certification that transfer switches accessories, and components will withstand seismic forces. Include the following: 1. Seismic certification, as required for site conditions. Seismic certifications shall be third-party certified, and based on testing. Certification based on calculations does not meet this requirement. a. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified and the unit will be fully operational both during and after the seismic event." 2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions. 3. Detailed description of equipment anchorage devices on which the certification is based and their installation requirements. Coordinate paragraph below with qualification requirements in Division 01 Section "Quality Requirements" and as supplemented in "Quality Assurance" Article. D. Manufacturer and Supplier Qualification Data 1. The transfer switch manufacturer shall be certified to ISO 9001 International Quality Standard and shall have third party certification verifying quality assurance in design/development, production, installation, and service, in accordance with ISO 9001. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 214 2. The manufacturer of this equipment shall have produced similar equipment for a minimum period of 10 years. When requested, an acceptable list of installations with similar equipment shall be provided demonstrating compliance with this requirement. E. Operation and Maintenance Data: For each type of product to include in emergency, operation, and maintenance manuals. In addition to items specified in Division 01 Section "Operation and Maintenance Data," include the following: 1. Features and operating sequences, both automatic and manual. 2. List of all factory settings of relays, timers and protective devices; provide setting and calibration instructions where applicable. F. Warranty documents demonstrating compliance with the project’s contract requirements. 1.4 CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout Procedures B. The following information shall be submitted for record purposes: 1. Final (as-built) drawings and information for items listed in Section 1.5 2. Wiring diagrams 3. Certified production test reports 4. Installation information 5. Seismic certification and equipment anchorage details C. Submit ten (10) copies of the above information. 1.5 QUALITY ASSURANCE A. Manufacturer Qualifications: The equipment supplier shall maintain a service center capable of providing training, parts, maintenance and emergency repairs to equipment, including transfer switch generator sets and remote monitoring equipment (if applicable) at the site within a response period of less than (eight hours or appropriate time period designated for Project) from time of notification. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 215 1. The transfer switch shall be serviced by technicians employed by, and specially trained and certified by, the generator set supplier and the supplier shall have a service organization that is factory-certified in both generator set and transfer switch service. The supplier shall maintain an inventory of critical replacement parts at the local service organization, and in service vehicles. The service organization shall be on call 24 hours per day, 365 days per year. 2. Submit names, experience level, training certifications, and locations for technicians that will be responsible for servicing equipment at this site. 3. The manufacturer shall maintain model and serial number records of each transfer switch provided for at least 20 years. B. Source Limitations: All transfer switches are to be obtained through one source from a single manufacturer. The generator set manufacturer shall warrant transfer switches to provide a single source of responsibility for products provided. C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked as suitable for use in emergency, legally required or optional standby use as appropriate for the connected load. D. The automatic transfer switch installation and application shall conform to the requirements of the following codes and standards: 1. Transfer switches and enclosures shall be UL 1008 listed and labeled as suitable for use in emergency, legally required, and optional standby applications. 2. CSA 282, Emergency Electrical Power Supply for Buildings, and CSA C22.2, No. 14-M91 Industrial Control Equipment 3. NFPA 70, National Electrical Code. Equipment shall be suitable for use in systems in compliance with Articles 700, 701 and 702. 4. Comply with NEMA ICS 10-1993 AC Automatic Transfer Switches 5. IBC 2012 – The transfer switch(es) shall be prototype-tested and third-party certified to comply with the requirements of IBC group III or IV, Category D/F. The equipment shall be shipped You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 216 with the installation instructions necessary to attain installation compliance. 6. IEEE 446 – Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications 7. EN55011, Class B Radiated Emissions and Class B Conducted Emissions 8. IEC 1000-4-5 (EN 61000-4-5); AC Surge Immunity 9. IEC 1000-4-4 (EN 61000-4-4) Fast Transients Immunity 10. IEC 1000-4-2 (EN 61000-4-2) Electrostatic Discharge Immunity 11. IEC 1000-4-3 (EN 61000-4-3) Radiated Field Immunity 12. IEC 1000-4-6 Conducted Field Immunity 13. IEC 1000-4-11 Voltage Dip Immunity 14. IEEE 62.41, AC Voltage Surge Immunity 15. IEEE 62.45, AC Voltage Surge Testing E. Comply with NFPA 99 – Essential Electrical Systems for Healthcare Facilities F. Comply with NFPA 110 – Emergency and Standby Power Systems. The transfer switch shall meet all requirements for Level 1 systems, regardless of the actual circuit level. G. The manufacturer shall warrant the material and workmanship of the transfer switch equipment for a minimum of one (1) year from registered commissioning and start-up, or eighteen (18) months from date of shipment. H. The warranty shall be comprehensive. No deductibles shall be allowed for travel time, service hours, repair parts cost, and etc. during the minimum noted warranty period described above. 1.6 PROJECT CONDITIONS A. Interruption of Existing Electrical Service: Do not interrupt electrical service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary electrical service: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 217 1. Notify (Owner/Engineer/Construction Manager) no fewer than 7 days in advance of proposed interruption of electrical service. 2. Do not proceed with interruption of electrical service without (Owner/Engineer/Construction Manager’s) written permission. 3. Do not energize any new service or distribution equipment without notification and permission of the (Owner/Engineer/Construction Manager). 1.7 COORDINATION A. Size and location of concrete bases and anchor bolt inserts shall be coordinated. Concrete, reinforcement and formwork must meet the requirements specified on Structural Plans. See section "INSTALLATION" for additional information on installation PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Cummins Power Generation B. Equipment specifications for this Project are based on automatic transfer switches manufactured by Cummins Power Generation. Switches manufactured by other manufacturers that meet the requirement of this specification are acceptable, if Owner approved not less than two weeks before scheduled bid date. Proposals must include a line-by-line compliance statement based on this specification. C. Transfer switches utilizing molded case circuit breakers do not meet the requirements of this specification and will not be accepted. 2.2 GENERAL TRANSFER-SWITCH PRODUCT REQUIREMENTS A. Provide transfer switches in the number and ratings that are shown on the drawings. B. Indicated Current Ratings: Apply as defined in UL 1008 for continuous loading and total system transfer. C. Fault-Current Closing and Withstand Ratings: UL 1008 WCR ratings must be specifically listed as meeting the requirements for use with protective devices at installation locations, under specified fault You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 218 conditions. Withstand and closing ratings shall be based on use of the same set of contacts for the withstand test and the closing test. D. Solid-State Controls: All settings should be accurate to +/- 2% or better over an operating temperature range of - 40 to + 60 degrees C (- 40 to + 140 degrees F). E. Resistance to Damage by Voltage Transients: Components shall meet or exceed voltage-surge withstand capability requirements when tested according to IEEE C62.41. Components shall meet or exceed voltage- impulse withstand test of NEMA ICS 1. F. Electrical Operation: Accomplished by a non-fused, momentarily energized solenoid or electric motor operator mechanism, mechanically and electrically interlocked in both directions (except that mechanical interlock is not required for closed transition switches). G. Switch Characteristics: Designed for continuous-duty repetitive transfer of full-rated current between active power sources. 1. Switches using molded-case switches or circuit breakers, or insulated case circuit breaker components are not acceptable. 2. Transfer switches shall be double-throw, electrically and mechanically interlocked, and mechanically held in the Source 1 and Source 2 positions. 3. Main switch contacts shall be high pressure silver alloy. Contact assemblies shall have arc chutes for positive arc extinguishing. Arc chutes shall have insulating covers to prevent inter-phase flashover. 4. Contacts shall be operated by a high-speed electrical mechanism that causes contacts to open or close within three electrical cycles from signal. 5. Transfer switch shall be provided with flame retardant transparent covers to allow viewing of switch contact operation but prevent direct contact with components that could be operating at line voltage levels. 6. The transfer switch shall include the mechanical and control provisions necessary to allow the device to be field-configured for operating speed. Transfer switch operation with motor loads shall be as is recommended in NEMA MG1. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 219 7. Phase angle monitoring/timing equipment is not an acceptable substitute for this functionality 8. Transfer switches designated on the drawings as “3-pole” shall be provided with a switched neutral pole which is switched simultaneously with phase poles. H. Factory wiring: Transfer switch internal wiring shall be composed of pre-manufactured harnesses that are permanently marked for source and destination. Harnesses shall be connected to the control system by means of locking disconnect plug(s), to allow the control system to be easily disconnected and serviced without disconnecting power from the transfer switch mechanism I. Terminals: Terminals shall be pressure type and appropriate for all field wiring. Control wiring shall be equipped with suitable lugs, for connection to terminal strips. J. Enclosures: All enclosures shall be third-party certified for compliance to NEMA ICS 6 and UL 508, unless otherwise indicated: 1. The enclosure shall provide wire bend space in compliance to the latest version of NFPA70, regardless of the direction from which the conduit enters the enclosure. 2. Exterior cabinet doors shall provide complete protection for the system’s internal components. Doors must have permanently mounted key-type latches. Bolted covers or doors are not acceptable. 3. Transfer switches shall be provided in enclosures that are third party certified for their intended environment per NEMA requirements. 2.3 AUTOMATIC TRANSFER SWITCHES A. Comply with requirements for Level 1 equipment according to NFPA 110. B. Indicated current ratings: 1. Refer to the Project drawings for specifications on the sizes and types of transfer switch equipment, withstand and closing ratings, number of poles, voltage and ampere ratings, enclosure type, and accessories. 2. Main contacts shall be rated for 600 VAC minimum. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 220 3. Transfer switches shall be rated to carry 100% of rated current continuously in the enclosure supplied, in ambient temperatures of -40 to +60 degrees C (-40 to +140 degrees F), relative humidity up to 95% (non-condensing), and altitudes up to 10,000 feet (3000 meters). C. Relay Signal: Control shall include provisions for addition of a pre- transfer relay signal, adjustable from 0 to 60 seconds, to be provided if necessary for elevator operation, based on equipment provided for the project. D. Neutral Switching: Transfer switches designated on the drawings as 3- pole shall be provided with a switched neutral pole. The neutral pole shall be of the same construction and have the same ratings as the phase poles. All poles shall be switched simultaneously using a common crossbar. Substitute equipment using overlapping neutral contacts is not acceptable. E. Automatic Transfer Switch Control Features 1. The transfer switch control system shall be configurable in the field for any operating voltage level up to 600 VAC. Voltage sensing shall be monitored based on the normal voltage at the site. Systems that utilize voltage monitoring based on standard voltage conditions that are not field configurable are not acceptable. 2. All transfer switch sensing shall be configurable from an operator panel or from a Windows XP or later PC-based service tool. Designs utilizing DIP switches or other electromechanical devices are not acceptable. 3. The transfer switch shall provide a relay contact signal prior to transfer or re-transfer. The time period before and after transfer shall be adjustable in a range of 0 to 60 seconds. 4. The control system shall be designed and prototype tested for operation in ambient temperatures from - 40 degrees C to + 60 degrees C (- 40 to +140 degrees F). It shall be designed and tested to comply with the requirements of the noted voltage and RFI/EMI standards. 5. The control shall have optically isolated logic inputs, high isolation transformers for AC inputs and relays on all outputs, to provide optimum protection from line voltage surges, RFI and EMI. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 221 6. The transfer switch network monitoring equipment, when supplied, shall be provided with a battery-based auxiliary power supply to allow monitoring of the transfer switch when both AC power sources are non-operational. 7. The indicator panel LEDs shall display: a. Which source the load is connected to (Source 1 or Source 2) b. Which source or sources are available c. When switch is not set for automatic operation, the control is disabled d. When the switch is in test/exercise mode 8. The indicator shall have pushbuttons that allow the operator to activate the following functions: a. Activate pre-programmed test sequence b. Override programmed delays, and immediately go to the next operation F. Transfer Switch Control Panel: The transfer switch shall have a microprocessor-based control with a sealed membrane panel incorporating pushbuttons for operator-controlled functions, and LED lamps for system status indicators. Panel display and indicating lamps shall include permanent labels. G. Control Functions: Functions managed by the control shall include: 1. Engine start (prevents nuisance genset starts in the event of momentary power fluctuation): 0 to 10 seconds (default 3 sec) 2. Transfer normal to emergency (allows genset to stabilize before load is transferred): 0 to 300 seconds (default 5 sec) 3. Re-transfer emergency to normal (allows utility to stabilize before load is transferred from genset): 0 to 30 minutes (default 10 min) 4. Engine cooldown: 0 to 30 minutes (default 10 min) 5. Programmed transition: 0 to 60 seconds (default 0 sec) You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 222 6. Under frequency sensing (emergency side): a. Pickup: 90% of nominal frequency b. Dropout: 85% of nominal frequency H. Control features shall include: 1. Programmable genset exerciser: A field-programmable control shall periodically start and run the generator with or without transferring the load for a preset time period, then re-transfer and shut down the generator after a preset cool-down period. 2. In event of a loss of power to the control, all control settings and the engine start-time delay setting will be retained. I. Control Interface 1. Provide one set Form C auxiliary contacts on both sides, operated by transfer switch position, rated 10 amps 250 VAC. J. Engine Starting Contacts 1. One isolated and normally closed pair of contacts rated 8A at 30 VDC minimum. PART 3 - EXECUTION 3.1 INSTALLATION A. Design each fastener and support to carry load indicated by seismic requirements and according to seismic-restraint details. B. Floor-Mounting Switch: Anchor to floor by bolting. 1. Floor-mounted transfer switches (except drawout switches supported by wheeled carriages, which must be rolled out at floor level) shall be mounted on concrete bases complying with the following requirements: a. Concrete Bases: Construct concrete bases according Structural Plans. C. Annunciator Panel Mounting: Flush in wall, unless otherwise indicated. D. Identify components according to Division 16 Section "Identification for Electrical Systems." You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 223 E. Set field-adjustable intervals and delays, relays, and engine exerciser clock. 3.2 CONNECTIONS A. Wiring to Remote Components: Match type and number of cables and conductors to control and communication requirements of transfer switches as recommended by manufacturer. Increase raceway sizes at no additional cost to Owner if necessary to accommodate required wiring. B. Field control connections shall be made on a common terminal block that is clearly and permanently labeled. C. Transfer switch shall be provided with AL/CU mechanical lugs sized to accept the full output rating of the switch. Lugs shall be suitable for the number and size of conductors shown on the drawings. D. Ground equipment according to Division 16 Section "Grounding." E. Connect wiring according to Division 16 Section "Wires and Cables." 3.3 SOURCE QUALITY CONTROL A. Prior to shipping, factory shall test and inspect components, assembled switches, and associated equipment to ensure proper operation. B. Factory shall check transfer time and voltage, frequency, and time- delay settings for compliance with specified requirements. C. Factory shall perform dielectric strength test complying with NEMA ICS 1. 3.4 FIELD QUALITY CONTROL A. Manufacturer's Field Service: The supplier of the transfer switch(es) and associated equipment shall inspect, test, and adjust components, assemblies, and equipment installations, including connections, and report results in writing. B. Manufacturer’s representative shall perform tests and inspections and prepare test reports. C. After installing equipment and after electrical circuitry has been energized, installer shall test for compliance with requirements. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 224 1. Perform recommended installation tests as recommended in manufacturer’s installation and service manuals. 2. After energizing circuits, demonstrate interlocking sequence and operational function for each switch. a. Simulate power failures of normal source to automatic transfer switches and of emergency source with normal source available. b. Verify time-delay settings. c. Verify proper sequence and correct timing of automatic engine starting, transfer time delay, retransfer time delay on restoration of normal power, and engine cool-down and shutdown. D. Infrared Scanning: After Substantial Completion, but not more than 60 days after Final Acceptance, perform an infrared scan of each switch. Remove all access panels so joints and connections are accessible to portable scanner. 1. Follow-up Infrared Scanning: Perform an additional follow-up infrared scan of each switch 11 months after date of Substantial Completion. 2. Instrument: Use an infrared scanning device designed to measure temperature or to detect significant deviations from normal values. Provide calibration record for device. 3. Record of Infrared Scanning: Prepare a certified report that identifies switches checked and that describes scanning results. Include notation of deficiencies detected, remedial action taken, and observations after remedial action. 3.5 DEMONSTRATION A. After generator set installation, the generator and transfer switch supplier shall conduct a complete operation, basic maintenance, and emergency service seminar covering generator set and transfer switch equipment, for up to 10 people employed by the Owner. 1. The seminar shall include instruction on operation of the transfer equipment, normal testing and exercise, adjustments to the control system, and emergency operation procedures. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 225 2. The class duration shall be at least 8 hours in length, and include practical operation with the installed equipment. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 226 SECTION 16470 LOW VOLTAGE PANELBOARDS PART 1 - GENERAL 1.1 SECTION INCLUDES A. Low voltage power panelboards 1.2 REFERENCES The low voltage power panelboards and protection devices in this specification are designed and manufactured according to latest revision of the following standards (unless otherwise noted). A. ANSI/NEMA PB 1, Panelboards B. ANSI/NFPA 70, National Electrical Code C. Federal Specification W-C-375, Rev. B, Amend. 1, Circuit Breakers, Molded Case; Branch Circuit and Service D. Federal Specification W-P 115, Rev. C, Panel, Power Distribution E. Federal Specification W-S-865 - Heavy Duty Switches F. UL 489, Molded-Case Circuit Breakers and Circuit-Breaker Enclosures G. UL 50, Enclosures for Electrical Equipment H. UL 67, Panelboards I. UL 98, Enclosed and Dead Front Switches 1.3 DEFINITIONS A. Overcurrent Protective Device - Single pole circuit breaker. Example: A 2-pole device is considered 2 protective devices. 1.4 SYSTEM DESCRIPTION A. Equipment shall be dead front power panelboards for molded-case circuit breakers. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 227 B. Panelboards shall meet service entrance requirements when specified. C. Panelboards shall have integrated short circuit rating. Fully rated panel rating is that of lowest rated device in panelboard. Series rating are for the UL tested main-branch combination. 1.5 SUBMITTALS A. Submit shop drawings in accordance with Section 01330. Submit outline and dimensional drawings and conduit entry restrictions. B. Show ratings and characteristics including voltage ratings, bussing arrangements, continuous current ratings, fault current withstand ratings, neutral bus rating, ground bar termination points, enclosure type, ratings and arrangement of overcurrent protective devices and mounting provisions. C. Submit catalog cuts for circuit breakers and devices. D. Submit nameplate inscriptions, sizes and mounting methods. E. Submit panelboard schedule. 1.6 INSTALLATION, OPERATION AND MAINTENANCE DATA A. Manufacturer shall provide copies of installation, operation and maintenance procedures to owner in accordance with Section 01730. 1.7 QUALITY ASSURANCE (QUALIFICATIONS) A. Manufacturer shall have specialized in the manufacture and assembly of low voltage power panelboards for 25 years. B. Low voltage power panelboards shall be listed and/or classified by Underwriters Laboratories in accordance with standards listed in Article 1.02 of this specification. C. Power panelboards shall be qualified for use in seismic areas. 1.8 DELIVERY STORAGE AND HANDLING Contractor shall deliver, store, protect, and handle products in accordance with recommended practices listed in manufacturer's Installation and Maintenance Manuals. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 228 A. Ship each low voltage power panelboard section in individual shipping splits for ease of handling. Each panelboard section shall be mounted on shipping skids and wrapped for protection. B. Contractor shall inspect and report concealed damage to carrier within specified time. C. Contractor shall store in a clean, dry space. Maintain factory protection or cover with heavy canvas or plastic to keep out dirt, water, construction debris, and traffic. D. Contractor shall handle in accordance with manufacturer's written instructions to avoid damaging equipment, installed devices, and finish. 1.9 PROJECT CONDITIONS (SITE ENVIRONMENTAL CONDITIONS) A. Follow (standards) service conditions before, during and after panelboard installation. B. Low voltage power panelboards shall be located in well-ventilated areas, free from excess humidity, dust and dirt and away from hazardous materials. Ambient temperature of area will be between 0 and 35 degrees C. Indoor locations shall be protected to prevent moisture from entering enclosure. 1.10 WARRANTY A. Manufacturer warrants equipment to be free from defects in materials and workmanship for 1 year from date of installation or 18 months from date of purchase, whichever occurs first. 1.11 FIELD MEASUREMENTS A. Contractor shall make all necessary field measurements to verify that equipment shall fit in allocated space in full compliance with minimum required clearances specified in National Electrical Code. PART 2 - MATERIALS 2.1 MANUFACTURER A. Eaton. B. Square D. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 229 C. Owner approved equal. 2.2 MANUFACTURED ASSEMBLIES A. Furnish Low Voltage Power Panelboards as indicated in drawings. 2.3 COMPONENTS Refer to Drawings for: actual layout and location of equipment and components; current ratings of devices, bus bars, and components; voltage ratings of devices, components and assemblies; and other required details. A. Enclosures 1. Panel box shall be galvanealed code gauge sheet steel with removable end walls. 2. Enclosures shall be surface mounted or floor mounted. 3. Enclosures shall be NEMA 1, unless otherwise specified. 4. Fronts a. Provide a lockable hinged door with semi-concealed hinges to cover access to circuit breakers. b. Hinged door fronts, when specified, shall be provided with a front-hinged to box. An inner door shall cover the circuit protective devices and shall be able to be locked. 5. All doors shall be gasketed and be equipped with a tumbler type vault lock and two (2) additional quarter turn fasteners. B. Interiors 1. Panelboard interior shall be designed and assembled such that circuit protective devices shall be solidly connected to the distribution panel vertical bus. The bus bars shall be attached to the feeder device by bolts and to the vertical bus by bolts and anti-turn methods. 2. Circuit breaker connectors shall be designed so that circuit breakers may be removed without disturbing adjacent devices. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 230 3. Panelboards shall be rated as indicated in drawings. 4. Panelboards shall have three vertically aligned bus bars. 5. Bus bars shall be copper. The bus bars shall have sufficient cross sectional area to meet UL 67 temperature rise requirements through actual tests. The bus bars shall be standard density rated for 1000 amperes per square inch copper. 6. Bus bars shall be phase-sequenced and rigidly supported by high impact resistant, insulated bus supporting assemblies to prevent vibration or short circuit mechanical damage. 7. Neutral bus shall be fully rated where indicated on the drawings. 8. All solderless terminations shall be suitable for copper UL listed wire or cable and shall be tested and listed in conjunction with appropriate UL standards. Terminations shall be rated for use with conductor ampacity as assigned in the NEC 75 degree C table. 9. Ground wire terminations shall be provided as an optional kit for installation by panelboard installer without voiding UL label. C. Main and Branch Devices 1. Circuit breakers a. Main and branch circuit breakers shall be quick-make, quick break, and trip indicating, low voltage molded-case, thermal- magnetic. Breakers shall be bolt-on. Plug-on circuit breakers are not acceptable. b. Circuit breaker case shall have ON/OFF and International I/O position indicators. c. Breaker faceplate shall list current rating, UL and IEC certification standards, and AIC ratings. d. Circuit breakers shall be factory sealed and shall be date coded on breaker case. e. Breakers shall be UL listed for reverse connection without restrictive line or load markings. Circuit breakers shall be able to mount in any operating position. f. All circuit protective devices shall have a minimum symmetrical current interrupting capacity of 22kA. Interrupting rating of breakers shall not be less than You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 231 maximum short circuit current available at incoming line terminals as shown on plans. g. Breakers shall have UL listed series ratings, if specified in drawings. 2. Panelboard series-connected ratings shall be attached to the panelboard enclosure. 2.4 ACCESSORIES A. Through-feed lugs. B. Grounding bars. C. Exterior mounted equipment label. D. Furnish nameplates for each device as indicated in drawings. Color schemes shall be as indicated on drawings. 2.5 FINISH A. Standard panelboard boxes shall be galvanealed (zinc finished) or galvanized. B. Fronts shall be coated with phosphatized rust inhibitor and finish coated with ANSI 61 light gray baked on powder coat. C. Screw fasteners shall be zinc coated to retard corrosion. PART 3 - EXECUTION 3.1 EXAMINATION A. The following procedures shall be performed by the contractor: 1. Verify that low voltage panelboards are ready to install. 2. Verify field measurements are as shown on Drawings. 3. Verify that required utilities are available, in proper location and ready for use. 4. Beginning of installation means installer accepts conditions. 3.2 LOCATION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 232 A. Location shall be as indicated on the drawings. 3.3 INSTALLATION A. Contractor shall install per manufacturer's instructions. B. Contractor shall install required safety labels. 3.4 FIELD TESTS A. Perform field tests per Section 16030. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 233 SECTION 16671 SURGE PROTECTIVE DEVICES (SPDS) PART 1 GENERAL 1.1 SCOPE A. The Contractor shall furnish and install the Surge Protective Device (SPD) equipment having the electrical characteristics, ratings, and modifications as specified herein and as shown on the contract drawings. To maximize performance and reliability and to obtain the lowest possible let-through voltages, the ac surge protection shall be integrated into electrical distribution equipment such as switchgear, switchboards, panelboards, busway (integrated within bus plug), or motor control centers. Refer to related sections for surge requirements. 1.2 RELATED SECTIONS A. Section 01330 – Submittals. 1.3 REFERENCES A. SPD units and all components shall be designed, manufactured, and tested in accordance with the latest applicable UL standard (ANSI/UL 1449 3rd Edition). 1.4 SUBMITTALS – FOR REVIEW/APPROVAL A. The following information shall be submitted to the Engineer: 1. Provide verification that the SPD complies with the required ANSI/UL 1449 3rd Edition listing by Underwriters Laboratories (UL) or other Nationally Recognized Testing Laboratory (NRTL). Compliance may be in the form of a file number that can be verified on UL’s website or on any other NRTL’s website, as long as the website contains the following information at a minimum: model number, SPD Type, system voltage, phases, modes of protection, Voltage Protection Rating (VPR), and Nominal Discharge Current (In). 2. For sidemount mounting applications (SPD mounted external to electrical assembly), electrical/mechanical drawings showing unit dimensions, weights, installation instruction details, and wiring configuration. B. Where applicable the following additional information shall be submitted to the engineer: 1. Descriptive bulletins 2. Product sheets 1.5 SUBMITTALS – FOR CONSTRUCTION A. The following information shall be submitted for record purposes: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 234 1. Final as-built drawings and information for items listed in Section 1.4 and shall incorporate all changes made during the manufacturing process. 1.6 QUALIFICATIONS A. The manufacturer of the assembly shall be the manufacturer of the major components within the assembly. B. The manufacturer of this equipment shall have produced similar electrical equipment for a minimum period of five (5) years. When requested by the Engineer, an acceptable list of installations with similar equipment shall be provided demonstrating compliance with this requirement. C. The SPD shall be compliant with the Restriction of Hazardous Substances (RoHS) Directive 2002/95/EC. 1.7 DELIVERY, STORAGE AND HANDLING A. Equipment shall be handled and stored in accordance with manufacturer’s instructions. One (1) copy of manufacturer’s instructions shall be included with the equipment at time of shipment. 1.8 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be provided with each SPD shipped. PART 2 PRODUCTS 2.1 MANUFACTURERS A. Approved Vendors: Raycap ACData L52XXR 2.2 VOLTAGE SURGE SUPPRESSION – GENERAL A. Electrical Requirements 1. Unit Operating Voltage – Refer to drawings for operating voltage and unit configuration. 2. Maximum Continuous Operating Voltage (MCOV) – The MCOV shall 140V line-to-neutral and 280V line-to-line. 3. The suppression system shall incorporate thermally protected metal-oxide varistors (MOVs) as the core surge suppression component for the service entrance and all other distribution levels. The system shall not utilize silicon avalanche diodes, selenium cells, air gaps, or other components that may crowbar the system voltage leading to system upset or create any environmental hazards. 4. Protection Modes – The SPD must protect all modes of the electrical system being utilized. The required protection modes are indicated by bullets in the following table: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 235 Protection Modes Configuration L-N L-G L-L N-G Single Split Phase ● ● ● ● 5. Nominal Discharge Current (In) – All SPDs applied to the distribution system shall have a 20kA In rating regardless of their SPD Type (includes Types 1 and 2) or operating voltage. SPDs having an In less than 20kA shall be rejected. 6. ANSI/UL 1449 3rd Edition Voltage Protection Rating (VPR) – The maximum ANSI/UL 1449 3rd Edition VPR for the device shall not exceed the following: Modes 120/240V L-N 800 L-L 1200 B. SPD Design 1. Modular Design – The SPD shall have a modular design that is field upgradable and allows easily replaceable components. 2. Balanced Suppression Platform – The surge current shall be equally distributed to all MOV components to ensure equal stressing and maximum performance. The surge suppression platform must provide equal impedance paths to each matched MOV. Designs incorporating replaceable SPD modules shall not be accepted. 3. Monitoring Diagnostics – Each SPD shall provide the following integral monitoring options: a. Protection Status Indicators - Each unit shall have a green / red solid- state indicator light that reports the status of the protection on each phase. 1) The absence of a green light and the presence of a red light shall indicate that damage has occurred. All protection status indicators must indicate the actual status of the protection. Diagnostics packages that simply indicate whether power is present on a particular phase shall not be accepted. b. Power Indicator – Each unit shall have a yellow LED indicator that power is on. c. Remote Alarm Protection Status Indicator – The SPD must include Form C dry contacts (one NO and one NC) for remote annunciation of its status. Both the NO and NC contacts shall change state under any fault condition. d. Audible Alarm – The SPD shall contain an audible alarm that will be activated under any fault condition. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 236 4. Overcurrent Protection a. The unit shall contain thermally protected MOVs. These thermally protected MOVs shall have a thermal protection element packaged together with the MOV in order to achieve overcurrent protection of the MOV. The thermal protection element shall disconnect the MOV(s) from the system in a fail-safe manner should a condition occur that would cause them to enter a thermal runaway condition. 5. Safety Requirements a. SPDs designed to interface with the electrical assembly via conductors shall require no user contact with the inside of the unit. Such units shall have any required conductors be factory installed. b. Sidemount SPDs shall be factory sealed in order to prevent access to the inside of the unit. Sidemount SPDs shall have factory installed phase, neutral, ground and remote status contact conductors factory installed and shall have a pigtail of conductors protruding outside of the enclosure for field installation. 2.3 SYSTEM APPLICATION A. The SPD applications covered under this section include distribution and branch panel locations, busway, motor control centers (MCC), switchgear, and switchboard assemblies. All SPDs shall be tested and demonstrate suitability for application within ANSI/IEEE C62.41 Category C, B, and A environments. B. Surge Current Capacity – The minimum surge current capacity the device is capable of withstanding shall be as shown in the following table: Minimum surge current capacity based on ANSI / IEEE C62.41 location category Category Application Per Phase Per Mode C Service Entrance Locations (Switchboards, Switchgear, MCC, Main Entrance) 240 kA 120 kA B High Exposure Roof Top Locations (Distribution Panelboards) 160 kA 80 kA A Branch Locations (Panelboards, MCCs, Busway) 120 kA 60 kA C. SPD Type – all SPDs installed on the line side of the service entrance disconnect shall be Type 1 SPDs. All SPDs installed on the load side of the service entrance disconnect shall be Type 1 or Type 2 SPDs. 2.4 ENCLOSURES You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 237 A. All enclosed equipment shall have NEMA 1 general purpose enclosures, unless otherwise noted. Provide enclosures suitable for locations as indicated on the drawings and as described below: 1. NEMA 1 – Constructed of a polymer (units integrated within electrical assemblies) or steel (side mount units only), intended for indoor use to provide a degree of protection to personal access to hazardous parts and provide a degree of protection against the ingress of solid foreign objects (falling dirt). 2. NEMA 4X – Constructed of stainless steel providing the same level of protection as the NEMA 4 enclosure with the addition of corrosion protection (side mount units only). PART 3 EXECUTION 3.1 EXAMINATION 3.2 FACTORY TESTING A. Standard factory tests shall be performed on the equipment under this section. All tests shall be in accordance with the latest version of NEMA and UL standards. 3.3 INSTALLATION A. The Contractor shall install all equipment per the manufacturer’s recommendations and the contract drawings. 3.4 WARRANTY A. The manufacturer shall provide a full ten (10) year warranty from the date of shipment against any SPD part failure when installed in compliance with manufacturer's written instructions and any applicable national or local code. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 238 SECTION 16785 SELF SUPPORTED TOWER PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract apply to this Section. 1.2 SUMMARY A. This Section includes packaged design, materials, specifications and installation for self-supported radio tower 1. Tower 2. FAA approved lighting system 3. Tower erection. 4. Shipping and handling. 1.3 SUBMITTALS A. Product Data: For each type of packaged Self-Supporting Tower indicated. Include rated capacities, operating characteristics, and furnished specialties and accessories. B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. 1. Wiring Diagrams: Power, signal wiring for the lighting control systems. 2. Drawings and structural calculations shall be signed and sealed by a Professional Engineer registered in the State of the project, who is experienced in the design of the Self-Supporting Towers. C. Qualification Data: For Manufacturer & Dealer. 1. This tower shall be Sabre Towers or Owner approved equal and who has been regularly engaged in the production of these towers and associated equipment for a minimum of twenty years, thereby identifying one source of supply and responsibility. EQUAL means, having the same system configuration, operation, footprint of the tower, lighting system that is approved by FAA and FCC. Alternate offerings must be You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 239 submitted for approval 14 days prior to bid. Tower manufacturer not approved prior to bid date will be rejected. 2. The manufacturer shall have printed literature and brochures describing the standard system specified, not a one of a kind fabrication. 1.4 QUALITY ASSURANCE A. Product shall be manufacturer to FAA AC150-5345-43J. B. Product shall be certified by a 3rd party to FAA AC70-7460-1L. C. Tower system shall be inspected after manufacturing and tested for 48 hours to ensure each mode operates properly. 1.5 PROJECT CONDITIONS A. Environmental Conditions: tower shall withstand the following environmental conditions without mechanical or electrical damage or degradation of performance capability: 1. Ambient Temperature: 40º C 2. Relative Humidity: 0 to 40 percent. 3. Altitude: 434’. B. This structure shall meet the requirements for an Ultimate Wind Speed of 115 mph (Risk Category III), in accordance with the 2016 California Building Code. 1. Risk Category III 2. Exposure Category C 3. Topographic Category 4 4. Seismic Design Category: D 5. Seismic Importance Factor: 1.25 6. Soil Site Class: C 7. Seismic Design Accelerations per USGS Hazard Map 1.6 COORDINATION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 240 A. Manufacturer to coordinate with the project general contractor regarding the shipping and handling. B. Schedule the delivery, handling and installation with the project general contractor, depending on sequence of work maintained by general contractor. 1.7 WARRANTY A. Manufacturers standard warranty of 5 years for all the materials. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. 100’ Sabre Model S3TL self-supporting tower. The tower will be triangular in design with a base width of 11' - 0" tapering to 5' - 0" at the top. The tower will utilize tubular steel for tower legs and angular steel for bracing. 1. Sabre Towers or Owner approved equal. B. FAA compliant E1 type 120VAC medium intensity type. 1. TWR lighting or approved equal. 2.2 PRODUCT REQUIREMENTS A. Self-supporting tower and lighting system shall comply with the requirements. B. Factory-assembled and tested, system. 1. This structure will also meet the requirements for an Ultimate Wind Speed of 115 mph (Risk Category III), in accordance with the 2016 California Building Code. Revision G Parameters: a. Structure Class III b. Exposure Category C c. Topographic Category 4 2. Complete tower steel and hardware You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 241 3. Anchor bolts and templates 4. 16” outside climbing ladder with required 7” standoffs 5. One (1) waveguide support ladder (to support ten (10) initial lines) 6. One (1) 3' sidearm with one (1) tieback kit and one (1) 10' mounting pipe at the 98' elevation 7. Two (2) 3' sidearms each with one (1) tieback kit and one (1) 10' mounting pipe at the 80' elevation 8. Two (2) 4-1/2" O.D. leg dish mounts each at the 70' elevation 9. Three (3) 3' sidearms each with one (1) tieback kit and one (1) 5' mounting pipe at the 60' elevation 10. Required lighting mounts 11. Safety cable kit without harness (100') 12. Two (2) waveguide bridges 2-leg 2' x 10' (15' direct burial) with six (6) 1 level trapeze kits 13. One (1) 2-7/8" x 15' lightning rod extension 14. One (1) 8' x 3/4" lightning rod copper clad and stiffener 15. Twenty-Seven (27) weld-on ground tabs (1/4" x 2 1/2" x 4”) 16. Twenty-Seven (27) Thompson 142 clamp bonding clamps 17. One Hundred Ten (110) Thompson Class II (28R) 4/0 Rope Lay Copper Conductor 28x14 gas 18. P.E. certified tower profile and foundation drawings 19. Final erection drawings 2.3 TOWER LIGHTING SYSTEM A. Tower lighting system will include the following: You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 242 1. One (1) TWR P/N-LK1E1L550AVDM FAA Avian E1 120VAC Medium Intensity Type kit. a. L-864/865 LED w/integrated DM monitoring lighting system including, b. (1)L550-864/865 Dual Red/White Flashing LED Beacon including integral photocell. c. (1) CIP400-TWR Alarmed Controller including Form-C dry contact alarm points, including integrated IP/SNMP/wireless remote monitoring system with digital interface. d. (1) level of (3) OL1V Flashing LED Sidelights with mounting kit for an applicable face width tower. e. Single run of TWR beacon/sidelight cabling for a 151-ft to 350-ft tower (w/standard 50-ft of extra cable) and cable ties. f. And all miscellaneous installation hardware per TWR BOM drawing #ORG-640AV designed in accordance with FAA and FCC specifications. g. Controller shall have Form C Dry contacts to provide the following signals: 1) Power failure of the lighting system 2) Beacon failure 2.04 TOWER ERECTION: A. Tower erection scope shall include the following materials and services to be installed: 1. Offload tower materials from truck and inventory 2. Erect tower steel complete 3. Install 16” outside climbing ladder with required 7” standoffs 4. Install one (1) waveguide support ladder (to support ten (10) initial lines) You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 243 5. Install one (1) 3' sidearm with one (1) tieback kit and one (1) 10' mounting pipe at the 98' elevation 6. Install two (2) 3' sidearms each with one (1) tieback kit and one (1) 10' mounting pipe at the 80' elevation 7. Install two (2) 4-1/2" O.D. leg dish mounts each at the 70' elevation 8. Install three (3) 3' sidearms each with one (1) tieback kit and one (1) 5' mounting pipe at the 60' elevation 9. Install safety cable kit without harness (100') 10. Install two (2) waveguide bridges 2-leg 2' x 10' (15' direct burial) with six (6) 1 level trapeze kits 11. Install one (1) 2-7/8" x 15' lightning rod extension 12. Install one (1) 8' x 3/4" lightning rod copper clad and stiffener 13. Install twenty-seven (27) weld-on ground tabs (1/4" x 2 1/2" x 4”) 14. Install twenty-seven (27) Thompson 142 clamp bonding clamps 15. Install one hundred ten (110) Thompson Class II (28R) 4/0 Rope Lay Copper Conductor 28x14 gas 16. Install lighting system B. Antenna Installation: Coordinate with city/general contractor to gather the antenna and cable materials for installation 1. Install one (1) 6' omni antennas at the 98' elevation each mounted to a 3' sidearm run coax to the base of the tower and ran across 20' of wg bridge into an new communications building (To be terminated by others at the end device). 2. Install two (2) 20' omni antennas at the 80' elevation each mounted to a 3' sidearm run coax to the base of the tower and ran across 20' of wg bridge into the new communications building (To be terminated by others at the end device). 3. Install three (3) 20' omni antennas at the 60' elevation each mounted to a 3' sidearm run coax to the base of the tower and ran across 20' of wg bridge into the new communications building (To be terminated by others at the end device) You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) SPECIAL PROVISIONS 244 4. Install two (2) 3' HP mw dishes at the 70' elevation each mounted to a leg dish mount run coax to the base of the tower and ran across 20' of wg bridge into the new communications building (To be terminated by others at the end device) PART 3 - EXECUTION 3.1 EXAMINATION: A. Examine areas, equipment bases, and conditions, with Installer present, for compliance with requirements for installation and other conditions affecting installation of tower. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Comply with manufacturers' written installation and alignment instructions. B. Contractor shall call into tower Technical Support Department to run diagnostics before powering up the system. END OF SECTION You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) APPENDIX APPENDIX 0 APPENDIX A - FORM OF AGREEMENT THIS AGREEMENT, made on this ______ day of ___________, 20__, by and between the City of San Luis Obispo, a municipal corporation and charter city, San Luis Obispo County, California (hereinafter called the Owner) and COMPANY NAME (hereinafter called the Contractor). WITNESSETH: That the Owner and the Contractor for the consideration stated herein agree as follows: ARTICLE 1, SCOPE OF WORK: The Contractor shall perform everything required to be performed, shall provide and furnish all of the labor, materials, necessary tools, expendable equipment, and all utility and transportation services required to complete all the work of construction of NAME OF PROJECT, SPEC NO. in strict compliance with the plans and specifications therefor, including any and all Addenda, adopted by the Owner, in strict compliance with the Contract Documents hereinafter enumerated. It is agreed that said labor, materials, tools, equipment, and services shall be furnished and said work performed and completed under the direction and supervision and subject to the approval of the Owner or its authorized representatives. ARTICLE II, CONTRACT PRICE: The Owner shall pay the Contractor as full consideration for the faithful performance of this Contract, subject to any additions or deductions as provided in the Contract Documents, the contract prices as follows: Item No. Item Unit of Measure Estimated Quantity Item Price (in figures) Total (in figures) 1. 2. 3. BID TOTAL: $ .00 Payments are to be made to the Contractor in compliance with and subject to the provisions embodied in the documents made a part of this Contract. Should any dispute arise respecting the true value of any work omitted, or of any extra work which the Contractor may be required to do, or respecting the size of any payment to the Contractor, during the performance of this Contract, said dispute shall be decided by the Owner and its decision shall be final, and conclusive. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) APPENDIX APPENDIX 1 ARTICLE III, COMPONENT PARTS OF THIS CONTRACT: The Contract consists of the following documents, all of which are as fully a part thereof as if herein set out in full, and if not attached, as if hereto attached: 1. Notice to Bidders and Information for Bidders 2. Standard Specifications and Engineering Standards 3. Special Provisions, any Addenda, Plans and Contract Change Orders 4. Caltrans Standard Specifications and Standard Plans 2015 5. Accepted Bid and Bid Bond 6. List of Subcontractors 7. Public Contract Code Sections 10285.1 Statement 8. Public Contract Code Section 10162 Questionnaire 9. Public Contract Code Section 10232 Statement 10. Labor Code Section 1725.5 Statements 11. Bidder Acknowledgements 12. Qualifications 13. Non-collusion Declaration 14. Agreement and Bonds 15. Insurance Requirements and Forms ARTICLE IV INDEMNIFICATION: The Contractor shall indemnify, defend with legal counsel approved by City, and hold harmless City, its officers, officials, employees and volunteers from and against all liability, loss, damage, expense, cost (including without limitation reasonable legal counsel fees, expert fees and all other costs and fees of litigation) of every nature arising out of or in connection with the Contractor’s negligence, recklessness or willful misconduct in the performance of work hereunder or its failure to comply with any of its obligations contained in this Agreement, except such loss or damage which is caused by the sole or active negligence or willful misconduct of the City. Should conflict of interest principles preclude a single legal counsel from representing both the City and the Contractor, or should the City otherwise find the Contractor’s legal counsel unacceptable, then the Contractor shall reimburse the City its costs of defense, including without limitation reasonable legal counsel fees, expert fees and all other costs and fees of litigation. The Contractor shall promptly pay any final judgment rendered against the City (and its officers, officials, employees and volunteers) with respect to claims determined by a trier of fact to have been the result of the Contractor’s negligent, reckless or wrongful performance. It is expressly understood and agreed that the foregoing provisions are intended to be as broad and inclusive as is permitted by the law of the State of California and will survive termination of this Agreement. The Contractor obligations under this section apply regardless of whether such claim, charge, damage, demand, action, proceeding, loss, stop notice, cost, expense, judgment, civil fine or penalty, or liability was caused in part or contributed to by an Indemnitee. However, without affecting the rights of the City under any provision of this agreement, the Contractor shall not be required to indemnify and hold harmless the City for liability attributable to the active negligence of AGENCY, provided such active negligence is You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) APPENDIX APPENDIX 2 determined by agreement between the parties or by the findings of a court of competent jurisdiction. In instances where the City is shown to have been actively negligent and where the City’s active negligence accounts for only a percentage of the liability involved, the obligation of the Contractor will be for that entire portion or percentage of liability not attributable to the active negligence of the City. ARTICLE V. It is further expressly agreed by and between the parties hereto that should there be any conflict between the terms of this instrument and the bid of said Contractor, then this instrument shall control and nothing herein shall be considered as an acceptance of the said terms of said bid conflicting herewith. IN WITNESS WHEREOF, the parties to these presents have hereunto set their hands this year and date first above written. CITY OF SAN LUIS OBISPO A Municipal Corporation __________________________________ Derek Johnson, City Manager APPROVED AS TO FORM CONTRACTOR: Name of Company ________________________________ By:________________________________ J. Christine Dietrick City Attorney Name of CAO/President Its: CAO/PRESIDENT You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com)