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HomeMy WebLinkAbout09-17-2013 C7 water reclamation FROM: Daryl R. Grigsby, Director of Public Works Prepared By: Michael J. McGuire, Engineer III SUBJECT: WATER RECLAMATION FACILITY DIGESTER 2 CLEANING, SPECIFICATION No. 91199 RECOMMENDATION Award a contract to JND Thomas Co. Inc. in the amount of $101,963 for the “Water Reclamation Facility Digester 2 Cleaning, Specification No. 91199”. DISCUSSION On August 7, 2013, the City Manager authorized inviting bids for the “Water Reclamation Facility Digester 2 Cleaning, Specification Number 91199” as it was anticipated the bids would be below the $100,000 threshold for City Manager authority. Two bids were opened on September 5, 2013, with both bids exceeding the Engineer’s Estimate of $90,000. JND Thomas Co. Inc. of Riverdale, California was the lowest bidder with a proposal of $101,963. Earlier this year, the Water Reclamation Facility (WRF) staff determined that with the increased clogging problems of the Digester 2 tank, cleaning needs to be completed as soon as possible to prevent tank spills. Normally, the interior of the tank would be recoated after cleaning, but due to the good condition of the tank interior and the urgency of eliminating the clogging conditions within the tank, only cleaning and minor repairs will be performed. Currently, the Digester 2 tank has been taken out-of-service to drain the tank of as much filtrate as possible in preparation for the cleaning work to be done. Historically, plant flows have been the lowest in the summer but with local schools back in session, plant flows will increase to the point where the Digester 2 tank will need to become operational. Staff recommends awarding the contract to expedite this work. CONCURRENCES This project has the concurrence of the Utilities Department. FISCAL IMPACT The 2013-15 Financial Plan, Appendix B, pages 3-166 to 3-170, identifies $250,000 to empty, clean and repair Digester 2 in 2013-14. Due to the urgency for cleaning of the tank and the acceleration of the schedule, repair and coating work will be minimal. The majority of project work will be solely for emptying and cleaning of the digester tank. Meeting Date Item Number Sept. 17, 2013 C7 C - 1 WRF Digester 2 Cleaning (91199) Project Budget Available: $250,000 Construction: 101,963 Construction Contingency: 11,000 Printing/Advertising: 135 Project Costs: $113,098 ALTERNATIVE Deny or defer approval for construction. The City Council may choose to deny or defer the approval for award of this project. Staff does not recommend this option. Should this be denied or deferred, cleaning to Digester 2 will be delayed. Pipe clogging will continue and require additional maintenance to keep operational. Cleaning delays could result in a tank spill and possible penalties from state and federal water quality agencies. ATTACHMENTS 1. Bid Summary 2. Copy of original City Manager Report authorizing advertising 3. Contract T:\Council Agenda Reports\2013\2013-09-17\Water Reclamatin Facility Digester 2 (Grigsby-McGuire)\CAR Water Reclamation Facility Digester.docx C - 2 Item #Item Description Quantity Unit of Measure Unit Price Item Total Unit Price Item Total Unit Price Item Total 1 MOBILIZATION / DEMOBILIZATION 1 LS $5,000.00 $5,000.00 $25,718.00 $25,718.00 $3,454.42 $3,454.42 2 AIR DIFFUSER AND DIFFUSER COVER REMOVAL & REPLACEMENT 1 LS $15,000.00 $15,000.00 $8,573.00 $8,573.00 $8,313.04 $8,313.04 3 (S) DIGESTER CLEANING 1 LS $65,000.00 $65,000.00 $66,672.00 $66,672.00 $109,213.89 $109,213.89 4 COMPLY WITH OSHA 1 LS $5,000.00 $5,000.00 $1,000.00 $1,000.00 $1,854.44 $1,854.44 Bid List $90,000.00 $101,963.00 $122,835.79 $90,000.00 $101,963.00 $122,835.79 Total Bid Amount Listed Subs Bid Schedule US US Bidder Status: Under Bidder Status: Under Review Water Reclamation Facility Digester 2 Cleaning, Specification No. 91199 Owner: City Of San Luis Obispo Bid Opening: 09/05/13 * marks an allowance Engineer's Estimate JND Thomas Co., Inc Ellison Environmental Inc. dba Fluid Resource C - 3 CITY MANAGER REPORT Final City Manager Approval Approver Name Date Approved City Administration DJJ 08/05 Reviewer Routing List Reviewer Name Date Reviewed City Attorney JCD 8/7 City Engineer Barbara Lynch August 7, 2013 Finance & Information Technology WP 8/7/13 Utilities DCH 8/7/13 August 6, 2013 FROM: Daryl R. Grigsby, Director of Public Works DG 8/7/13 PREPARED BY: Michael J. McGuire, Engineer III SUBJECT: WATER RECLAMATION FACILITY DIGESTER 2 CLEANING, SPECIFICATION No. 91199 RECOMMENDATIONS 1. Approve plans and specifications for "Water Reclamation Facility Digester 2 Cleaning, Specification No. 91199”. 2. Authorize staff to advertise for bids. 3. Approve a transfer of funding from the WRF Facility Major Maintenance Account to the project Construction account at the time of contract award. DISCUSSION The digesters at the Water Reclamation Facility (WRF) are cleaned and repaired approximately once every 8 to 10 years. This periodic maintenance is necessary to prevent more costly facility replacements, and is effective in protecting the digesters from their harsh environment. Digester 2 was last cleaned and repaired in 2006. Recently, WRF staff has encountered unusual clogging of the influent and effluent piping for the digester tank. This clogging is caused by a buildup of sewage material resistant to breakdown during the regular treatment cycle. The buildup and subsequent clogging inside the digester tank leads to increased maintenance by WRF staff and increases the potential for a sewage spill at the facility. To eliminate this problem, Digester 2 tank will be cleaned. The maintenance consists of emptying and dewatering the sludge from the digester, cleaning the digester’s interior, minor repair of C - 4 WRF Digester 2 Cleaning (91199) Page 2 concrete surfaces as needed, cleaning the heat exchangers, gas diffusers and other digester equipment as needed. Staff recommends approval of the plans and specifications, and to advertise this project so that construction can occur this early fall, before the rainy season. Sewage flows are still low at this time of the year and the impacts to the daily operations of the WRF can still be minimized. CONCURRENCE The project has the concurrence of the Utilities Department. FISCAL IMPACT The 2013-15 Financial Plan, Appendix B, pages 3-166 to 3-170, identifies $250,000 to empty, clean and repair Digester 2 in 2013-14. Due to the urgency for cleaning of the tank and the acceleration of the schedule, repair and coating work will be minimal. The majority of project work will be solely for emptying and cleaning of the digester tank and should not exceed $100,000. ALTERNATIVE Deny approval of award. The City Manager could choose to deny or defer the approval for advertising of this project. Staff does not recommend this option. Should this be denied or deferred, cleaning to Digester 2 will be delayed. Pipe clogging will continue and require additional maintenance to keep operational. Cleaning delays could result in a tank spill and possible penalties from state and federal water quality agencies. ATTACHMENT 1. Special Provisions \\chstore4\Team\City Manager Reports\Public Works\2013\CIP\91199 WRF Digester 2 Clean\91199 eCM Advertise.docx Fiscal Impact Summary 2013-14 Approved Project Budget:250,000$ Engineer's Estimate Construction:90,000$ Construction Contingencies:9,000$ Total for Construction:99,000$ Printing & Advertising:500$ Total Cost of Project:99,500$ Project Budget Remaining:150,500$ C - 5 CITY OF SAN LUIS OBISPO CALIFORNIA FORM OF AGREEMENT THIS AGREEMENT, made on this ______ day of ___________, 2013, by and between the City of San Luis Obispo, a municipal corporation and charter city, San Luis Obispo County, California (hereinafter called the Owner) and JND THOMAS CO., INC (hereinafter called the Contractor). WITNESSETH: That the Owner and the Contractor for the consideration stated herein agree as follows: ARTICLE 1, SCOPE OF WORK: The Contractor shall perform everything required to be performed, shall provide and furnish all of the labor, materials, necessary tools, expendable equipment, and all utility and transportation services required to complete all the work of construction of WRF DIGESTER 2 CLEANING, SPECIFICATION NO. 91199 in strict accordance with the plans and specifications therefor, including any and all Addenda, adopted by the Owner, in strict compliance with the Contract Documents hereinafter enumerated. It is agreed that said labor, materials, tools, equipment, and services shall be furnished and said work performed and completed under the direction and supervision and subject to the approval of the Owner or its authorized representatives. ARTICLE II, CONTRACT PRICE: The Owner shall pay the Contractor as full consideration for the faithful performance of this Contract, subject to any additions or deductions as provided in the Contract Documents, the contract prices as follows: Item No. Item Unit of Measure Estimated Quantity Item Price (in figures) Total (in figures) 1. Mobilization / Demobilization LS 1 $25,718.00 $25,718.00 2. Air Diffuser and Diffuser Cover Removal & Replacement LS 1 $8,573.00 $8,573.00 3. (S) Digester Cleaning LS 1 $66,672.00 $66,672.00 4. Comply With OSHA LS 1 $1,000.00 $1,000.00 BID TOTAL: $101,963.00 Payments are to be made to the Contractor in accordance with and subject to the provisions embodied in the documents made a part of this Contract. Should any dispute arise respecting the true value of any work omitted, or of any extra work which the Contractor may be required to do, or respecting the size of any payment to the Contractor, during the performance of this Contract, said dispute shall be decided by the Owner and its decision shall be final, and conclusive. C - 6 ARTICLE III, COMPONENT PARTS OF THIS CONTRACT: The Contract consists of the following documents, all of which are as fully a part thereof as if herein set out in full, and if not attached, as if hereto attached: 1. Notice to Bidders and information for bidders. 2. Standard Specifications, Engineering Standards, Special Provisions, and any Addenda. 2. Accepted Proposal. 4. Public Contract code Section 10285.1 Statement and 10162 Questionnaire. 5. Noncollusion Declaration. 6. Plans. 7. List of Subcontractors. 8. Agreement and Bonds. 9. Insurance Requirements and Forms. ARTICLE IV. It is further expressly agreed by and between the parties hereto that should there be any conflict between the terms of this instrument and the bid or proposal of said Contractor, then this instrument shall control and nothing herein shall be considered as an acceptance of the said terms of said proposal conflicting herewith. IN WITNESS WHEREOF, the parties to these presents have hereunto set their hands this year and date first above written. CITY OF SAN LUIS OBISPO, A Municipal Corporation _____________________________ Katie Lichtig, City Manager APPROVED AS TO FORM: CONTRACTOR _____________________________ Christine Dietrick JND THOMAS CO., INC City Attorney Dennis Thomas, President (Rev. 12-28-09) C - 7